Cushman HAULER 800 2012 Technician's Repair And Service Manual page 187

Electric powered utility vehicles
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Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
TOP AND WINDSHIELD
The top does not provide protection from roll
over or falling objects.
The windshield does not provide protection
from tree limbs or flying objects.
The top and windshield are designed for weather
protection only.
Clean with lots of water and a clean cloth. Minor
scratches may be removed using a commercial plastic
polish or Plexus plastic cleaner.
Trailering
Personal injury to occupants of other highway
vehicles may occur is vehicle and contents are
not adequately secured to trailer.
Do not ride on vehicle being trailered.
R e m o v e w i n d s h i e l d b e f o r e t r a i l e r i n g .
Maximum speed with top is 50 mph (80 kph).
If the vehicle is to be transported on a trailer at highway
speeds, the windshield and top must be removed and
the seat bottoms secured. Always check that the vehi-
cle and contents are adequately secured before traile-
ring the vehicle.
SUN TOP
Tool List
Plastic faced mallet ..................................................... 1
Wrench, 1/2" ............................................................... 2
Wrench, 9/16" ............................................................. 2
Hex wrench, 7/32"....................................................... 1
Straight blade screwdriver........................................... 1
Rear Support Installation
At driver side of vehicle, align the holes in the rear strut
(5) with the holes in the seat back support bracket,
being sure that the open end of the strut faces the front
of the vehicle as shown (See Detail C).
Insert bolt (11) through the seat back support bracket.
Place nylon washer (8) between seat back support
bracket and rear strut. Secure with washer (10) and
lock nut (11) at outer side of rear strut as shown. Finger
tighten hardware to allow for adjustment.
Repeat procedure with rear strut at passenger side of
vehicle.
Front Struts
Remove and discard the four bolts from the front cowl
(See Detail C).
At the upper hole (both sides of vehicle), install the front
strut (3) with bolt (18) on the outside of strut, and a
spacer between the front cowl and strut. Finger tighten
hardware to allow for adjustment.
At the lower hole, secure the strut with bolt (18) and
lock nut (1) on the outside of strut between the front
cowl and strut as shown. Finger tighten hardware to
allow for adjustment.
Sun Top
Place sun top (17) onto struts (See Detail D).
At front of vehicle, secure sun top loosely with bolts
(18), washers (15) and lock nuts (16). Finger tighten
hardware to allow for adjustment.
Tighten all hardware to 13 - 15 ft. lbs. (18 - 20 Nm)
torque. (See Detail D)
Qty.
Repair and Service Manual
WEATHER PROTECTION
Page P-1

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