Cushman LSV 800 INTL Owner's Manual
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Cushman LSV 800 INTL Owner's Manual

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OWNER'S GUIDE
LSV 800 INTL
646592
ISSUED MAY 2015

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Summary of Contents for Cushman LSV 800 INTL

  • Page 1 OWNER’S GUIDE LSV 800 INTL 646592 ISSUED MAY 2015...
  • Page 2 VIN Number______________________________________________________________________________ Manufacturing Date Code __________________________________________________________________ The Cushman LSV800 INTL (LSV 800 International) is a motor vehicle that can only be operated by a licensed driver, and must be driven in accordance with all local laws. The LSV 800 International complies solely with American National Standards Institute (ANSI) Z135 for Personal Transport Vehicles (PTV).
  • Page 3 INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. TO CONTACT US CUSHMAN 1451 Marvin Griffin Road. Augusta, Georgia, 30906-3852 E-mail: Cushmancomm@textron.com North America: Technical Assistance & Warranty PHONE: 800-774-3946 FAX: 800-448-8124 Cushman Genuine Parts & Accessories PHONE: 888-438-3946 FAX: 800-752-6175 International: PHONE: 001-706-798-4311 FAX: 001-706-771-4609...
  • Page 4 NOTES This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications listed in the following text originate in the USA unless other- wise indicated. Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective. If you do not correctly maintain the batteries, you will cancel the warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS AND DANGERS ............ 1 GENERAL ......................... 2 GENERAL OPERATION....................2 MAINTENANCE ........................ 4 VENTILATION........................4 SEAT BELTS ........................5 Seat Belt Operation ....................6 LABELS AND PICTOGRAMS................... 7 REPORTING SAFETY DEFECTS ..................8 GENERAL SPECIFICATIONS VEHICLE DIMENSIONS ....................
  • Page 6 TABLE OF CONTENTS Starting Vehicle on a Hill ..................29 Coasting ......................29 Labels and Pictograms ..................29 Canopy Top and Windshield ................30 Towing Gradability ....................30 Truck Bed Operation ...................30 Manual Lift Bed Operation ..................31 Tailgate Operation ....................32 MAINTENANCE VEHICLE CLEANING AND CARE................... 35 ENVIRONMENTAL CONCERNS ..................
  • Page 7 TABLE OF CONTENTS At Each Charging Cycle ..................45 Monthly ....................... 45 Electrolyte Level and Water ................45 Battery Charging ....................47 Battery Removal and Installation ............... 48 Battery Cleaning ....................49 Battery Disposal ....................50 Prolonged Storage ..................... 50 AC Voltage ......................
  • Page 8 TABLE OF CONTENTS Notes: Owner’s Guide...

  • Page 9: Safety

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. Steep hills allow the vehicle to move at faster speeds than speeds on a flat surface.

  • Page 10: General

    Make sure you give special attention to the CAUTIONS, WARNINGS and DANGERS. GENERAL If you have any questions regarding this vehicle, contact your CUSHMAN dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.
  • Page 11 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When you leave the vehicle, turn the key to the OFF position and remove the key from the vehicle. Drive the vehicle only as fast as terrain and conditions allow.

  • Page 12: Maintenance

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When you service the vehicle, always wear eye protection. Be careful when you do work around batteries or you use solvents or compressed air. ALWAYS: •...

  • Page 13: Seat Belts

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Use a dedicated 15-amp circuit for each battery charger, DO NOT permit other appliances to be plugged into the receptacle when the charger is in operation.

  • Page 14: Seat Belt Operation

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Seat Belt Operation To properly secure the seat belts, pull the metal tab from the retractor and insert into the appropriate buckle located near the center of the seat.

  • Page 15: Labels And Pictograms

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LABELS AND PICTOGRAMS GASOLINE FORWARD OPERATION REVERSE OPERATION PARK VEHICLE * TURN KEY TO ‘ON’ * TURN KEY TO ‘ON’ * MOVE DIRECTION VEHICLES READ THE MANUAL...

  • Page 16: Reporting Safety Defects

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. DO NOT OPERATE REVERSE FORWARD MAXIMUM IF USING DRUGS PARK VEHICLE OPERATION OPERATION RAMP OR ALCOHOL TURN THE KEY TURN THE KEY TURN THE KEY OR HILL...
  • Page 17 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 18 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 19: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: LSV 800 INTL TYPE: ELECTRIC LOW SPEED TRUCK MODEL YEAR: 2016 Part No:. 643612G01 PRODUCT SPECIFICATION...

  • Page 20: Vehicle Dimensions

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DIMENSIONS 48.5” 47.3” (123 cm) (120 cm) 65.9” (167 cm) 108.9” (277 cm) Owner’s Guide...

  • Page 21: Turning Diameter And Incline Information

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TURNING DIAMETER AND INCLINE INFORMATION MAX RAMP GRADE 25% OR 14° MAX SIDE TILT 25% OR 14° Owner’s Guide...
  • Page 22 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 23: Introduction

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION FEATURES General Information If the vehicle has accessories that were installed at the factory, some accessories continue to operate with the key switch in the OFF position.
  • Page 24 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When the direction selector is moved to the R position, a reverse warning buzzer activates. When the vehicle is without an operator, the key must be turned to the OFF position and removed to prevent accidental movement of the vehicle.
  • Page 25 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 5. Headlight Switch The headlight switch is located on the instrument panel to the left of the speedometer. 6. Turn Signal/Hazard Switch The switch is mounted on the steering column and controls the operation of the right and left turn signal lights.
  • Page 26 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
  • Page 27 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 15. Front Seat The split bench front seat is designed for one occupant on each side of the center console. There is a seat belt for the passenger and on for the driver.
  • Page 28 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To decrease the risk of damage to the controller or motor, move the run/tow switch to the TOW position before you tow the vehicle.
  • Page 29 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Side View Mirror The vehicle is equipped with driver and passenger side mirrors. Side view mirrors are manually adjusted. Windshield Wiper The vehicle is equipped with a two-speed windshield wiper.
  • Page 30 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 31: Operating Procedures

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One of the labels is found on the steering column, the second label is found on the frame member under the front splash shield on the driver side and the third is found on the passenger side frame rail at the rear of the vehicle.

  • Page 32: Vehicle Data Plate

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DATA PLATE The vehicle data plate is located on the inside surface of the canopy strut. The data plate contains information concerning the date of manufacture, GVWR, GAWR (front), GAWR (rear), tire and rim dimensions, VIN, and type of vehicle.

  • Page 33: Brake Burnishing Procedure

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKE BURNISHING PROCEDURE For new vehicles or after replacement of brake pads or rotors, it is recommended that approximately 20 stops with mod- erate braking from 20 mph to 5 mph should be made without coming to a complete stop.

  • Page 34: On-Board Charger With Dc To Dc Converter

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ON-BOARD CHARGER WITH DC TO DC CONVERTER Risk of electric shock. Connect the charger power cord to an outlet that is correctly installed and connected to an electrical ground according to all codes and regulations.

  • Page 35: Maintenance Instructions

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The charger will output 13A at 48V, and the DC to DC converter will output 30A at 12V. To prevent the possibility of an electrical shock or electrocution, be sure that the charger plug is not damaged and is inserted into a grounded receptacle.

  • Page 36: Regenerative Braking

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Slow down before and during turns. All turns should be made at reduced speed. Never drive the vehicle up or down a slope that exceeds 14° (25% grade). Refer to GENERAL SPECIFICATIONS for the vehicle load and seat capacity.

  • Page 37: Pedal-Up Braking

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. the throttle is increased. When the brake pedal is released the vehicle will slow down as it does with pedal up braking. Pedal-Up Braking Pedal-up braking is regenerative braking that occurs when the accelerator pedal is released while the vehicle is moving.

  • Page 38: Canopy Top And Windshield

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Canopy Top and Windshield Always keep arms and legs inside of the vehicle when the car is moving. The canopy top and windshield are designed to provide some protection from the elements, but the occupants may get wet during severe weather.

  • Page 39: Manual Lift Bed Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 300 lbs. 136 kg 4 in. 10 cm / 25% 100 lbs. 45 kg 74821G07 • Make sure the center of gravity of the load is within the height limit shown on label. •...

  • Page 40: Tailgate Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tailgate Operation Open the tailgate: • Lift the tailgate upward with a sharp pull • Pivot out for open position Remove the tailgate: •...
  • Page 41 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 42 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 43: Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE To decrease the risk of severe injury, read and understand all instructions supplied by the manu- facturer of the pressure washer before use.

  • Page 44: Battery Disposal

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Disposal Return used batteries to the manufacturer or lead smelter for recycling purposes. For neutralized spills, put residue in acid-resistant containers with absorbent material such as sand.

  • Page 45: Wheels And Tires

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. How to lift the rear of the vehicle only: Install the wheel chocks in front and behind each front wheel. Place the jack under the rear axle tube next to the differential housing.

  • Page 46: Tire Repair

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire Repair Tool List Quantity Tool List Quantity Lug Wrench, 3/4” (19 mm) .......... 1 Impact Socket, 3/4” (19 mm)........1 Impact Wrench ............

  • Page 47: Light Bulb Replacement

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIGHT BULB REPLACEMENT To decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, dry paper towels to touch the glass part of the bulb.

  • Page 48: Transporting Vehicle

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TRANSPORTING VEHICLE Hauling To reduce the possibility of severe injury or death while transporting the vehicle: Secure the vehicle and contents. Never ride on the vehicle being transported.

  • Page 49: Service And Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Place a rivet in each mounting hole of the controller splash shield and push down on the center pin until the top of the pin is flush with the rivet head.

  • Page 50: Routine Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Neutralize electrolyte spills with a solution of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) mixed in 1 quart (1 liter) of water. Clean with water. Be careful when you use the aerosol containers near battery terminals.

  • Page 51: Error And Warning Codes

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ERROR AND WARNING CODES Error and warning codes will display in the odometer window as a four or five digit number to indicate a potential prob- lem with the vehicle.

  • Page 52: Capacities And Replacement Parts

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CAPACITIES AND REPLACEMENT PARTS Capacities Rear Axle Lubricant Mobil 434 Gear Oil 25 oz (740 ml) Brake Fluid, DOT 3 As Required Replacement Parts Fuse (15 amp)

  • Page 53: Battery

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Always wear a safety shield or approved safety goggles when you add water or charge the batteries. Neutralize electrolyte spills with a solution of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) mixed in 1 quart (1 liter) of water.
  • Page 54 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not overfill with water. Too much water pushes the electrolyte from the battery by release of gas and a decrease in volume of the electrolyte.

  • Page 55: Battery Charging

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hand held watering devices available at an automotive parts Watering gun similar to the type included in the store, or automatic watering devices like the one included in Battery Maintenance Kit the E-Z-GO Battery Maintenance Kit (P/N 25587G01) can be used with an approved water supply.

  • Page 56: Battery Removal And Installation

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • The charger automatically turns off during the connect and disconnect cycle so no electrical arc is generated at the DC plug and receptacle contacts.

  • Page 57: Battery Cleaning

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SIX - 8V BATTERY SYSTEM BL- Black Wire from Controller Black Wire from Black Wire Charger Receptacle from Harness BL+ Red Wire from Solenoid Red and Gray...

  • Page 58: Battery Disposal

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Be careful when you use aerosol containers near the battery terminals. Use a container with insulation to prevent an explosion. Clean one time a month or more often in harsh conditions.

  • Page 59: Fault Diagnosis

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Fault Diagnosis Fault diagnosis is done for two reasons: • A battery that performs poorly and is outside of the manufacturers specification must be identified to replace it within the terms of the manufacturer’s warranty.

  • Page 60: Using A Hydrometer

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Using A Hydrometer ELECTROLYTE Draw electrolyte into the hydrometer and release it several TEMPERATURE times to permit the thermometer to adjust to the electrolyte °F °C temperature and note the reading.
  • Page 61 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 62 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 63: Periodic Service Schedule

    PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE  - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS ...
  • Page 64 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...

  • Page 65: Registration And Warranty

    REGISTRATION AND WARRANTY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REGISTRATION AND WARRANTY To register your vehicle, go to http://www.ezgo.com For warranty information, go to http://www.ezgo.com For Genuine E-Z-GO Parts & Accessories, contact your local E-Z-GO dealer or visit www.shopezgo.com Owner’s Guide...
  • Page 66 REGISTRATION AND WARRANTY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
  • Page 67 Normal use, age, wear or abuse can cause some components on the vehicle to fail. The manufacturer can not know all possi- ble component failures or the methods that failures can occur. A vehicle in need of repair does not operate correctly and can be dangerous.
  • Page 68 E-Z-GO Division of Textron Inc. 1451 Marvin Griffin Road, Augusta, Georgia 30906-3852 USA CONTACT US: North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GETEZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts &...

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Lsv 800

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