Cushman Turf Truckster 84069 Parts & Maintenance Manual
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Cushman Turf Truckster 84069 Parts & Maintenance Manual

Cushman Turf Truckster 84069 Parts & Maintenance Manual

With four post rops
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See also: Parts & Maintenance Manual
Parts & Maintenance Manual
Underhållshandbok och reservdelslista
Cushman
With Four Post ROPS
Med 4 pelars Skyddsram
84063 – Kubota
84064 – Kubota
84067 – Suzuki
84068 – Suzuki
84069 – Suzuki
®
84063 Kubota
®
84064 Kubota
®
84067 Suzuki
®
84068 Suzuki
®
84069 Suzuki
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up,
operate, adjust or service the machine
Om denna maskin används på fel sätt kan den orsaka svåra personskador.
De som använder och underhåller denna maskin ska utbildas i hur den
används korrekt, vara varnade för de förekommande riskerna och ska alltid
läsa hela handboken innan någon form av arbete utförs på eller med maskinen.
SE
Sweden
United
Kingdom
By Jacobsen
Turf Truckster
®
®
D1105-E3B Diesel Engine, MT
®
D1105-E3B Diesel Engine, MT, EC
®
K6 Gas Engine, MT
®
K6 Gas Engine, AT
®
K6 Gas Engine, RV and Utility
D1105-E3B dieselmotor, MT
D1105-E3B dieselmotor, MT, EC
K6 gasmotor, MT
K6 gasmotor, AT
K6 gasmotor, RV och nyttofordon
WARNING
VARNING
®
When Performance Matters.
4241724-SE-Rev A
™

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Summary of Contents for Cushman Turf Truckster 84069

  • Page 1 4241724-SE-Rev A By Jacobsen Parts & Maintenance Manual Underhållshandbok och reservdelslista Cushman Turf Truckster ® ® With Four Post ROPS Med 4 pelars Skyddsram ® 84063 – Kubota D1105-E3B Diesel Engine, MT ® 84064 – Kubota D1105-E3B Diesel Engine, MT, EC ®...

  • Page 2: Model

    FOREWORD This manual contains adjustment, maintenance, The serial plate is located on the frame rail under the troubleshooting instructions and parts list for your new steering wheel. Jacobsen recommends you record these ® numbers below for easy reference. Jacobsen machine. This manual should be stored with the equipment for reference during operation.

  • Page 3: Table Of Contents

    Table of Contents Safety 5.11 Charging Battery ........22 Operating Safety ........4 5.12 Hydraulic Hoses ........23 Important Safety Notes ......5 5.13 Hydraulic Reservoir and Filter ....23 Vehicle Identification Numbers 5.14 Fuel ............24 Vehicle Identification Number ....6 5.15 Fuel System ..........24 Engine Identification Numbers ....

  • Page 4: Safety

    SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1.

  • Page 5: Important Safety Notes

    SAFETY IMPORTANT SAFETY NOTES ________________________________________________ This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

  • Page 6: Vehicle Identification Numbers

    VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBER _________________________________________ The Vehicle Identification Number (VIN), consisting of the model number, date code, and serial number, is printed on the Nameplate/Identification Decal attached to the CHARLOTTE, NC, USA cross member under the dash. 1 800 848 1636 Jacobsen.com The serial number is also stamped on the cross member.

  • Page 7: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 84063 ......Turf Truckster, liquid cooled differential, and four post ROPS. diesel engine, 4 speed manual 84068 ......Turf Truckster liquid cooled gas transmission, 11.16:1 2 speed engine, 3 speed automatic differential, mechanical PTO, transmission, 14.21:1 2 speed and four post ROPS.

  • Page 8: Vehicle

    SPECIFICATIONS VEHICLE_________________________________________________________________ ires: actuated Front ....... 20 x 10 - 10 Multi Rib Steering ......Front wheel power steering Rear ......24 x 13 -12 Titan Ultra Trac Hitch Capacity: Tire Pressure: Max. trailer GVWR..1500 lb. (680 kg) Tounge Weight..200 lb. (90.7 kg) Front .......

  • Page 9: Accessories & Support Literature

    SPECIFICATIONS ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts, excluding emission related components defined in the Emission Warranty, and accessories may cause personal injury or damage to the equipment. Flatbeds and Boxes Hydraulic Attachments 47 in.

  • Page 10: Declaration Of Conformity

    SPECIFICATIONS DECLARATION OF CONFORMITY ____________________________________________ DECLARATION OF CONFORMITY PROHLÁŠENÍ O SHOD OVERENSSTEMMELSESERKLÆRING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITÄTSERKLÄRUNG MEGFELEL SÉGI NYILATKOZAT DICHIARAZIONE DI CONFORMITÀ ATBILST BAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL-KONFORMITÀ DEKLARACJA ZGODNO CI DECLARAÇÃO DE CONFORMIDADE DECLARA IE DE CONFORMITATE VYHLÁSENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACIÓN DE CONFORMIDAD DEKLARATION OM ÖVERENSSTÄMMELSE Business name and full address of the manufacturer Obchodní...
  • Page 11 SPECIFICATIONS Harmonised standards used Použité harmonizované normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud ühtlustatud standardid Käytetyt yhdenmukaistetut standardit Normes harmonisées utilisées BS EN ISO 20643 Angewandte harmonisierte Normen Harmonizált szabványok Standard armonizzati applicati BS EN ISO 5349-1 Izmantotie saska otie standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy spójne powi zane Normas harmonizadas usadas BS EN ISO 5349-2 Standardele armonizate utilizate Použité...

  • Page 12: Adjustments

    If proper running. adjustment cannot be made, contact an authorized Cushman Dealer. ENGINE ACCESS__________________________________________________________ Never remove or install the engine cover while the engine is running. The engine cover is a machinery guard and its removal exposes you to moving parts.

  • Page 13: Front Cowl Access

    ADJUSTMENTS FRONT COWL ACCESS_____________________________________________________ The front cowl opens to gain access to two access panels, fuse panel, horn, and master cylinder reservoir. Pull Lever To open the front cowl locate the release lever at the To Release Cowl Latc h upper left corner of front clip near the left side headlight.

  • Page 14: Diesel Alternator Belt

    ADJUSTMENTS DIESEL ALTERNATOR BELT ________________________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust alternator pulley so belt deflects 1/4 to 1/2 in. (6 to 12 mm) with a 20 lb. push at midpoint between water pump and alternator pulleys.

  • Page 15: Gas Hydraulic Pump Belt

    ADJUSTMENTS GAS HYDRAULIC PUMP BELT _______________________________________________ Inspect new belt after first 24-48 hours of operation. Belt is dynamically adjusted with a spring loaded tensioner to 12 ft-lbs. No adjustment is required. To remove belt rotate tensioner towards radiator to release tension and remove belt from pulleys. Figure 4I PARKING BRAKE CABLE ___________________________________________________ 1.

  • Page 16: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Cushman is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 17: Maintenance

    Authorized Recycle or dispose of all hazardous materials Cushman Dealer. (batteries, fuel, lubricants, anti-freeze, etc.) according to federal, state, and local regulations. Inspect the equipment on a regular basis, establish a maintenance schedule, and keep detailed records.

  • Page 18: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day before starting the engine. To check the engine oil remove the dipstick and wipe it Oil Level Must with a clean rag. Reinsert the dipstick until it contacts the Be Between Marks Engine Dipstick oil tube.

  • Page 19: Power Steering Reservoir

    MAINTENANCE POWER STEERING RESERVOIR _____________________________________________ When checking the fluid level before the engine has been warmed up the level should be at the COLD mark on the WARNING dipstick. After the engine has been warmed up and the fluid is warm the level should be between the COLD and Before servicing or doing any maintenance work ®...

  • Page 20: Cooling System

    6. If you have to add coolant more than once a month, negative battery cable or removing the fan fuse. or add more than one quart at a time, have a authorized Cushman Dealer check the cooling NEVER add straight antifreeze to the radiator. Mix equal system.

  • Page 21: Air Filter

    MAINTENANCE AIR FILTER _______________________________________________________________ Do not remove the element for inspection or cleaning. 5. Unsnap retaining clamps and remove the old Unnecessary removal of the filter increases the risk of element as gently as possible and discard. injecting dust and other impurities into the engine. 6.

  • Page 22: Battery

    MAINTENANCE 5.10 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is OFF and 1. When installing the battery, always assemble the Positive (RED) (+) battery cable first and the the key has been removed before servicing the battery. Negative (BLACK) (-) battery cable last. CAUTION 2.

  • Page 23: Hydraulic Hoses

    MAINTENANCE 5.12 HYDRAULIC HOSES _______________________________________________________ IMPORTANT: The hydraulic system can be permanently damaged becomes WARNING contaminated. Before disconnecting any hydraulic component clean the area around the fittings and the To prevent serious injury from hot, high pressure oil hose ends to keep impurities out of the system. never use your hands to check for oil leaks;...

  • Page 24: Fuel

    MAINTENANCE 5.14 FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an 4. Check fuel lines and clamps every 50 hours. approved container. The spout must fit inside the fuel Replace fuel lines and clamps at the first sign of filler neck.

  • Page 25: Tire Pressure

    MAINTENANCE 5.16 TIRE PRESSURE __________________________________________________________ Keep tires properly inflated to prolong tire life. Check Rear - Varies, determined by load. (See Chart) inflation pressure while the tires are cool. Inspect tread 28 (1.93) wear. 23 (1.59) Lower pressure will help avoid leaving tire marks in soft turf.

  • Page 26: Raising The Vehicle

    MAINTENANCE 5.18 RAISING THE VEHICLE_____________________________________________________ Block Tire Here WARNING Make sure the vehicle is parked on a solid and level surface. Never work on a vehicle that is supported only by a jack. Always use jack stands. Whenever possible empty the truck bed before raising the vehicle.

  • Page 27: Towing The Vehicle

    MAINTENANCE 5.19 TOWING THE VEHICLE _____________________________________________________ 4. Slowly drive towing vehicle forward until tow-line is pulled tight. WARNING 5. While towing, try to keep the tow-line taught at all To prevent injury or vehicle damage the following times. Be careful going down inclines and turning guidelines should always be followed.

  • Page 28: Hydraulic Brakes

    MAINTENANCE 5.21 HYDRAULIC BRAKES ______________________________________________________ 4. Repeat Step 3 for each brake. WARNING 5. Most communities have a disposal system for DOT 3 brake fluid. Please dispose of fluids properly. Improper maintenance of the brake system may result in loss of vehicle control by the operator. Losing control of the vehicle due to brake loss may cause injury to the operator or bystanders and vehicle Brake Fluid...

  • Page 29: Differential Fluid

    MAINTENANCE 5.22 DIFFERENTIAL FLUID ______________________________________________________ The differential fluid should be checked every 100 hours or 3 months. Fluid should be changed after the first 100 hours and every 600 hours (or yearly) thereafter. Differential Fluid Capacity ..3 qts (2.84 l) Level Check And Fluid Type ......

  • Page 30: Gas Engine Manual Transmission

    MAINTENANCE 5.24 GAS ENGINE MANUAL TRANSMISSION_______________________________________ The transmission fluid should be checked every 100 hours or 3 months. Fluid should be changed every 600 Fill transmission with gear lube until fluid begins to leak hours (or yearly). from hole. Apply pipe thread sealant and install filler plug. Transmission Fluid Capacity ..

  • Page 31: Electrical System

    MAINTENANCE 5.26 ELECTRICAL SYSTEM _____________________________________________________ Diesel Engine CAUTION 20 A Dash Panel, Power Port 15 A Fuel Pump Always turn the ignition switch to the OFF position and & Ignition Brake Light, remove the Negative (BLACK) battery cable before 5th Wheel Brake 10 A 10 A Accessary...

  • Page 32: Headlight Replacement

    MAINTENANCE Tachometer DIP Switch Setting: Using a small blade screwdriver or similar tool push the switch levers either up or down to match the sequence The dash panel uses a DIP Switch sequence code to code for this unit. identify the number of input pulses per engine revolution and engine type to correctly display the engine RPM on Diesel Engine Setting Gas Engine Setting...

  • Page 33: Efi Diagnostic Check

    1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Cushman Dealer. 2. Use only fresh water for cleaning your equipment. Note: Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure.

  • Page 34: Storage

    MAINTENANCE 5.32 STORAGE________________________________________________________________ General Engine (General) 1. Wash the vehicle thoroughly and lubricate as 1. While the engine is warm remove the drain plug, necessary. Repair and paint damaged or exposed drain the oil from the crankcase, and change oil filter. metal.

  • Page 35: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that detailed information regarding the electrical system may occur during start up and operation. For more contact your area Jacobson Dealer. Symptoms Possible Causes Action Engine will not start. 1.

  • Page 36: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, 3.

  • Page 37: Maintenance Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE CHARTS____________________________________________________ Recommended Service and Lubrication Intervals Every Every Every Every First Every 400 Lubricant Daily Hours or Hours or Hours or Hours or Hours or 12 Section Type Hours 9 Months 2 Months 3 Months 6 Months Months Air Filter...

  • Page 38: Common Replacement Parts

    MAINTENANCE & LUBRICATION CHARTS Notes: Lubricants Indicates initial service for new machines. Manual grease gun with NLGI Grade 2 (Service ** Engine oil, oil filter and air filter may require more Class LB). frequent replacement depending operating Engine Oil - See Section 5.3 conditions.

  • Page 39: Notes

    NOTES NOTES en-39...

  • Page 40: Parts Catalog

    PARTS CATALOG PARTS CATALOG HOW TO USE THE PARTS CATALOG _________________________________________ Abbreviations Indented Items Indented items indicate component parts that are N/S - Not serviced separately. Can only be included as part of an assembly or another component. obtained by ordering main component or kit. These parts can be ordered separately or as part of the AR -Variable quantity or measurement is required main component.
  • Page 42 Den här bruksanvisningen innehåller instruktioner för Serienummerplåten sitter på ramen under ratten. justeringar, underhåll felsökning samt Cushman rekommenderar att du skriver upp numren reservdelslista ditt Cushman-nyttofordon. nedan så att du har dem lätt åtkomliga. Handboken bör förvaras tillsammans med utrustningen för referens vid användning.
  • Page 43 Innehåll SÄKERHET Starthjälp ............21 Säker användning ..........4 5.10 Batteri ............. 22 Viktiga säkerhetsanmärkningar ......5 5.11 Batteriladdning ..........22 5.12 Hydraulslangar ..........23 FORDONSIDENTIFIERINGSNUMMER 5.13 Hydraultank och filter ........23 Fordonsidentifieringsnummer......6 5.14 Bränsle ............24 Motoridentifieringsnummer ....... 6 5.15 Bränslesystem ..........

  • Page 44: Säkerhet Säker Användning

    SÄKERHET SÄKERHET SÄKER ANVÄNDNING _____________________________________________________ VARNING OM UTRUSTNINGEN ANVÄNDS FELAKTIGT ELLER AV EJ UTBILDAD PERSONAL KAN DEN UTGÖRA EN FARA. Gör dig förtrogen med var reglagen sitter och hur de används. En oerfaren operatör måste få utbildning av någon som känner till utrustningen innan han eller hon använder maskinen.

  • Page 45: Viktiga Säkerhetsanmärkningar

    SÄKERHET VIKTIGA SÄKERHETSANMÄRKNINGAR _______________________________________ Denna symbol används för att uppmärksamma dig på potentiella risker. FARA - Indikerar en omedelbart förestående riskabel situation som om den inte undviks KOMMER ATT resultera i dödsfall eller allvarlig skada. VARNING - Indikerar en potentiellt farlig situation som om den inte undviks KAN resultera i dödsfall eller allvarlig skada.

  • Page 46: Fordonsidentifieringsnummer

    FORDONSIDENTIFIERINGSNUMMER FORDONSIDENTIFIERINGSNUMMER FORDONSIDENTIFIERINGSNUMMER _________________________________________ Fordonets identifieringsnummer (VIN), som består av modellnumret, datumkod och serienummer, finns alla angivna på märkplåten under instrumentbrädan. CHARLOTTE, NC, USA Serienumret finns även instansat på ramens tvärbalk. 1 800 848 1636 Jacobsen.com Det är placerat till vänster om namnskylten/märkplåten. Obs: Hänvisningar till framtill, bak, vänster och höger MODEL xxxxx...

  • Page 47: Specifikationer

    SPECIFIKATIONER SPECIFIKATIONER PRODUKTIDENTIFIKATION _________________________________________________ 84063 ..Turf Truckster vätskekyld dieselmotor, 4- 84068 ..Turf Truckster vätskekyld gasmotor, 3-växlad växlad manuell växellåda, 11.16:1 differential automatväxellåda, 14.21:1 differential med med två (2) hastigheter, Mekaniskt PTO två (2) hastigheter och 4 pelars ROPS- (kraftuttag) och 4 pelars ROPS-skydd. skydd.

  • Page 48: Fordon

    SPECIFIKATIONER FORDON_________________________________________________________________ Däck: Parkeringsbroms .... Inbyggd i baktrumma, aktiveras Fram ......20 x 10 - 10 Multi Rib med handspak Bak......24 x 13 -12 Titan Ultra Trac Styrning ......Servostyrning på framhjul Däcktryck: Uppkopplingskapacitet: Max trailer GVWR..680 kg Fram ......

  • Page 49: Tillbehör & Stödlitteratur

    SPECIFIKATIONER TILLBEHÖR & STÖDLITTERATUR ____________________________________________ Kontakta den lokala återförsäljaren för Jacobsen för en komplett lista över tillbehör och anslutningar. VAR FÖRSIKTIG Bruk av andra delar och tillbehör än de som auktoriseras av Jacobsen kan orsaka skador på personer och utrustning och ogiltigförklarar även garantin. Flak Hydraultillbehör 1,17 m snabbkopplingsflak ........

  • Page 50: Överensstämmelseförklaring

    SPECIFIKATIONER ÖVERENSSTÄMMELSEFÖRKLARING ________________________________________ DECLARATION OF CONFORMITY PROHLÁŠENÍ O SHOD OVERENSSTEMMELSESERKLÆRING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITÄTSERKLÄRUNG MEGFELEL SÉGI NYILATKOZAT DICHIARAZIONE DI CONFORMITÀ ATBILST BAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL-KONFORMITÀ DEKLARACJA ZGODNO CI DECLARAÇÃO DE CONFORMIDADE DECLARA IE DE CONFORMITATE VYHLÁSENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACIÓN DE CONFORMIDAD DEKLARATION OM ÖVERENSSTÄMMELSE Business name and full address of the manufacturer Obchodní...
  • Page 51 SPECIFIKATIONER Harmonised standards used Použité harmonizované normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud ühtlustatud standardid Käytetyt yhdenmukaistetut standardit Normes harmonisées utilisées BS EN ISO 20643 Angewandte harmonisierte Normen Harmonizált szabványok Standard armonizzati applicati BS EN ISO 5349-1 Izmantotie saska otie standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy spójne powi zane Normas harmonizadas usadas BS EN ISO 5349-2 Standardele armonizate utilizate Použité...

  • Page 52: Justeringar

    är igång. 1. Justeringar och underhållsarbete ska bara utföras av utbildad tekniker. Om du inte lyckas göra en rätt just- ering, kontakta en auktoriserad Cushman-försäljare. ÖPPNA MOTORN__________________________________________________________ Varken avlägsna eller installera motorhuven med gående motor. Motorhuven är ett maskinskydd och dess borttagande utsätter dig för rörliga delar.

  • Page 53: Öppna Frontkåpan

    JUSTERINGAR ÖPPNA FRONTKÅPAN _____________________________________________________ Bakom frontkåpan finns det två borttagbara paneler, en säkringspanel, signalhorn och huvudcylinderbehållare. Dra i armen Leta rätt på frontkåpans släpparm i frontklämmans övre för att frigöra huvlåset vänstra hörn, nära den vänstra strålkastaren, om du vill öppna frontkåpan.

  • Page 54: Alternatorrem Till Dieselmotor

    JUSTERINGAR ALTERNATORREM TILL DIESELMOTOR ______________________________________ Inspektera och justera den nya remmen efter de första 24–48 drifttimmarna. Justera därefter remmen var 200:e drifttimme. Justera alternatorremskivan så att remmen böjs 6 – 12 mm med ca 9 kg tryck i mitten mellan vattenpumpen och alternatorremskivorna.

  • Page 55: Hydraulpumpsrem Till Bensinmotor

    JUSTERINGAR HYDRAULPUMPSREM TILL BENSINMOTOR ___________________________________ Inspektera och justera den nya remmen efter de första 24–48 drifttimmarna. Remmen justeras dynamiskt med fjäderspännare till 1,3 Nm. Ingen justering krävs. Remmen kan tas bort genom att vrida spännaren i riktning mot kylaren för att lossa spännkraften, varefter remmen kan tas av från remskivorna.

  • Page 56: Specifikation Av Åtdragningsmoment

    JUSTERINGAR 4.10 SPECIFIKATION AV ÅTDRAGNINGSMOMENT __________________________________ Alla angivna värden för åtdragningsmoment i dessa tabeller är ungefärliga och endast avsedda som referens. Användandet av dessa värden är helt på din egen risk. Jacobsen är inte ansvariga för någon förlust, anspråk eller skador som uppstått från användandet av dessa tabeller.

  • Page 57: Underhåll

    UNDERHÅLL UNDERHÅLL ALLMÄNT ________________________________________________________________ b. Håll alla rörliga delar korrekt justerade och VARNING smorda. Byt ut slitna eller skadade delar innan maskinen Förhindra skador genom att du innan du rengör, används. justerar eller reparerar denna utrustning koppla ur alla d. Håll alla vätskor på korrekta nivåer. drivningar, sänka ned redskapen på...

  • Page 58: Motorolja

    UNDERHÅLL MOTOROLJA _____________________________________________________________ Kontrollera oljenivån vid början av varje arbetsdag innan du Bensinmotor: Fyll på Suzuki -motorn med ca 3,0 l ren startar motorn. motorolja. Kontrollera oljenivån och tillsätt mer olja vid behov. Ta ut oljestickan och torka av den med en ren trasa om du vill kontrollera oljenivån.

  • Page 59: Servostyrningens Behållare

    UNDERHÅLL SERVOSTYRNINGENS BEHÅLLARE __________________________________________ När du kontrollerar vätskenivån innan motorn har värmts VARNING upp, ska nivån ligga vid markeringen KALT på mätstickan. Efter att motorn har värmts upp och vätskan är varm, ska nivån ligga mellan markeringarna KALT och Kontrollera att motorn har fått tid på sig att svalna HET.

  • Page 60: Kylsystem

    UNDERHÅLL KYLSYSTEM _____________________________________________________________ Fordonet är utrustat med en kylare, en temperaturstyrd 2. Töm kylsystemet och fyll på det igen var 400:e fläkt, temperaturmätare och ett överhettningslarm. timme eller var 9:e månad, beroende på vilket som inträffar först. Låt systemet svalna före tömning. VARNING a.

  • Page 61: Luftfilter

    UNDERHÅLL LUFTFILTER ______________________________________________________________ Ta inte bort elementet för inspektion eller rengöring. Om 6. Rengör försiktigt filterhusets insida och se till att filtret tas bort i onödan, ökar risken för att damm och damm inte kommer in i luftintaget. andra orenheter skall ta sig in i motorn. 7.

  • Page 62: Batteri

    UNDERHÅLL 5.10 BATTERI_________________________________________________________________ Kontrollera mycket noga att tändningen är avslagen och Kontrollera batteriets polaritet innan du sätter på eller tar att nyckeln har tagits ut innan underhåll utförs på loss batterikablarna. batteriet. 1. Sätt alltid på den RÖDA, positiva (+) batterikabeln först när du ska installera ett batteri.

  • Page 63: Hydraulslangar

    UNDERHÅLL 5.12 HYDRAULSLANGAR _______________________________________________________ VIKTIGT: Hydraulsystemet kan skadas permanent om VARNING oljan i det blir förorenad. Innan någon hydraulisk komponent demonteras ska området runt fästen och slangändar rengöras så att smuts inte kan tränga in i För att förhindra allvarliga skador från het olja under högt systemet.

  • Page 64: Bränsle

    UNDERHÅLL 5.14 BRÄNSLE ________________________________________________________________ Hantera bränsle försiktigt – det är lättantändligt. Använd Kontrollera bränsleledningarna och klämmorna var godkänd behållare, pipen måste passa 50:e timme. Byt ut bränsleledningarna och klämmorna bensinpåfyllningskragen. Undvik att använda dunkar och vid första tecken på skada. trattar.

  • Page 65: Däckens Lufttryck

    UNDERHÅLL 5.16 DÄCKENS LUFTTRYCK_____________________________________________________ Håll däckstrycket korrekt för ökad livslängd. Kontrollera trycket med kalla däck. Inspektera slitaget på däckmönstret. 28 (193) Lägre tryck hjälper till att undvika att lämna däckmärken på mjuka gräsmattor. Högre tryck kan ibland krävas för tyngre 23 (159) Däcks- laster.

  • Page 66: Höja Upp Fordonet

    UNDERHÅLL 5.18 HÖJA UPP FORDONET_____________________________________________________ Blockera däcket här VARNING Kontrollera att fordonet är parkerat på en fast och plan yta. Arbeta aldrig under ett fordon som bara stöttas av domkraft. Använd alltid pallbockar. Töm alltid när så är möjligt spridartanken innan du höjer upp fordonet.

  • Page 67: Bogsera Fordonet

    UNDERHÅLL 5.19 BOGSERA FORDONET _____________________________________________________ Kör det bogserande fordonet långsamt framåt till dess VARNING att bogserlinan är dragen spänd. Under bogsering ska linan, såvitt möjligt, alltid hållas Förebygg personskador eller fordonsskador genom att spänd. Var försiktig i nedförsbackar och kurvor. alltid följa de nedan givna riktlinjerna.

  • Page 68: Hydraulbromsar

    UNDERHÅLL 5.21 HYDRAULBROMSAR ______________________________________________________ De flesta kommuner har ett bortskaffningssystem för VARNING DOT 3-bromsolja. Bortskaffa oljor på lämpligt sätt. Felaktigt underhåll av bromssystemet kan resultera i att föraren förlorar kontrollen över fordonet. Att förlora kontrollen över fordonet till följd av att bromsarna slutar Bromsolje- att fungera kan leda till skador på...

  • Page 69: Differentialolja

    UNDERHÅLL 5.22 DIFFERENTIALOLJA _______________________________________________________ Differentialvätskan bör kontrolleras var 100:e timme eller var 3:e månad. Vätskan bör bytas efter de första 100 timmarna och därefter var 600:e timme (eller årligen). Kapacitet för differentialvätska ..2,5 l Vätsketyp ........SAE EP 80-90-olja Plugg för nivåkontroll och påfyllning Ta bort påfyllningspluggen från differentialens framsida...

  • Page 70: Manuell Växellåda Till Bensinmotor

    UNDERHÅLL 5.24 MANUELL VÄXELLÅDA TILL BENSINMOTOR __________________________________ Växellådsvätskan ska kontrolleras var 100:e timme eller Fyll på olja i växellådan tills vätska börjar läcka ut ur var 3:e månad. Vätskan bör bytas var 600:e timme (eller hålet. Applicera tätningsmassa för rörgängor och sätt årligen).

  • Page 71: Elsystem

    UNDERHÅLL 5.26 ELSYSTEM _______________________________________________________________ Dieselmotor VAR FÖRSIKTIG Instrumentbräda, 20 A Strömuttag 15 A bränslepump Slå alltid av tändningen och ta bort den negativa & tändning Bromsljus , batterikabeln (svart) innan du inspekterar eller arbetar Tillbehör 10 A 10 A 5:e hjulbroms på...

  • Page 72: Byte Av Strålkastare

    UNDERHÅLL Varvräknarens DIP-brytarinställning: Du kan flytta brytarna uppåt eller nedåt för att överensstämma med enhetens sekvenskod med hjälp av Instrumentpanelen använder en DIP-brytarsekvenskod en finbladig skruvmejsel. för att identifiera antalet impulser per motorvarv och motortyp för att kunna visa korrekt motorvarvtal på Inställning av DIP-brytare varvräknaren.

  • Page 73: Efi-Diagnoskontroll

    UNDERHÅLL 5.30 EFI-DIAGNOSKONTROLL ___________________________________________________ Endast enheter med Suzuki-bensinmotor Öppna motorhuven och leta reda på OBD-II anslutningen på konsolen till bromsvätskebehållaren. Anslut en OBD-II Det elektriska systemet är utrustat med en OBD-II läsare till kontakten, vrid på tändningen till läge "ON" diagnosanslutning.

  • Page 74: Förvaring

    UNDERHÅLL 5.32 FÖRVARING______________________________________________________________ Allmänt Motor (Allmänt) 1. Ta ur oljepluggen med varmkörd motor så att 1. Tvätta traktorn noga och rundsmörj. Reparera och vevhuset evakueras och byt oljefilter. Montera lackera skadad eller blottad metall. oljepluggen, fyll på med färsk olja. Innan förvaringen 2.

  • Page 75: Felsökning

    FELSÖKNING FELSÖKNING ALLMÄNT ________________________________________________________________ Felsökningsdiagrammet nedan räknar körning. Kontakta ditt områdes representant för grundläggande problem som kan uppstå vid start och Jacobsen för mer information om elektriska system. Symptom Möjliga orsaker Åtgärd Motorn startar inte. Kopplingspedalen är inte Kontrollera startproceduren. nedtryckt.

  • Page 76: Underhåll & Smörjscheman

    UNDERHÅLL & SMÖRJSCHEMAN UNDERHÅLL & SMÖRJSCHEMAN ALLMÄNT ________________________________________________________________ 2. Smörj med fett som överensstämmer med eller VARNING överskrider specifikationerna NLGI Grade 2 LB. Fyll på fett med en manuell fettspruta tills fettet börjar sippra ut. Använd inte lufttryckspistoler. Innan du rengör, justerar eller reparerar denna utrustning ska du koppla ur alla drivningar, sänka ned 3.

  • Page 77: Underhållsschema

    UNDERHÅLL & SMÖRJSCHEMAN UNDERHÅLLSSCHEMA_____________________________________________________ Rekommenderade intervaller för service och smörjning Var 75:e Var 100:e Var 200:e Var 400:e Var 600:e Efter timme timme timme timme timme Typ av första Dagligt eller var eller var eller var eller var eller var smörj- avsnitt 12:e...

  • Page 78: Vanliga Reservdelar

    UNDERHÅLL & SMÖRJSCHEMAN Anmärkningar: Smörjmedel: * Indikerar inledande underhåll för nya maskiner. Manuell smörjpistol med NLGI Grade 2 (serviceklass ** Motorolja, oljefilter och luftfilter kan behöva bytas LB). oftare beroende på driftförhållandena. Motorolja – se avsnitt 5.3 *** Gör en visuell inspektion av slangar och rör och leta efter läckor eller oljemärken.

  • Page 79: Anmärkningar

    ANMÄRKNINGAR ANMÄRKNINGAR sv-39...

  • Page 80: Artikelkatalog

    ARTIKELKATALOG ARTIKELKATALOG ANVÄNDA ARTIKELKATALOGEN ____________________________________________ Förkortningar Markerade poster Poster märkta med punkt före indikerar delar som är N/S - Tillhandahålls inte separat, kan endast inkluderade i ett montage eller en annan komponent. erhållas genom beställning av huvudkomponent Dessa delar kan beställas separat eller som en del av eller sats.
  • Page 81 PARTS CATALOG TABLE OF CONTENTS______________________________________________________ 1.1 ..Front Body ............42 58.1..Gas Engine Schematic ........160 2.1 ..Engine Cover ............. 44 59.1..Diesel Engine Electrical Schematic ....162 3.1 ..Four Post ROPS ..........46 4.1 ..Upper ROPS ............48 5.1 ..

  • Page 82: Front Body

    TURF TRUCKSTER Serial No. All 1.1 Front Body ® By Jacobsen 4158740 Turf Truckster Turf Truckster ® ® ® ® By Jacobsen By Jacobsen 4158742 4158741 30 / 31 FUSE PANEL FUSE PANEL POWER INS PANEL RADIATOR POWER INS PANEL POINT FUEL RELAY POINT...

  • Page 83: Gas Engine Schematic

    Lockwasher, 1/4 in. Shakeproof 2703158 Decal, Fuses Diesel Engine 4117221 Decal, Fuses Gas Engine 473142 Cable Tie, 15-1/2 in. 4158740 Decal, Cushman 4158741 Decal, Left Side Turf Truckster 4158742 Decal, RIght Side Turf Truckster 38541 Tube, Clear Document 38061A Cap, Vinyl 840508...
  • Page 84 TURF TRUCKSTER Serial No. All 2.1 Engine Cover Vehicles with Four Post ROPS Engine Cover Lock 1.4 2.6 8.3 11.3 16.1 1600 7.1 10.0 1.5 2.9 9.3 12.8 18.1 1800 7.9 11.3 1.7 3.2 5.5 10.4 14.2 20.1 2000 8.8 12.5 1.9 3.5 6.1 11.4 15.6 22.1 2200...
  • Page 85 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 306328 Cotter Pin, 3/32 x 3/4 in. 308090 Washer, 1/4 450452 Nut, M6-1 Hex Flange 450453 Nut, M8-1.25 Hex Flange Decal, Emission Gas Units 893541 Handold, Right Side 450541 Screw, M6-1 x 16 mm Hex Flange 452388 Screw, M8-1.25 x 20 mm Hex Flange 4139724...

  • Page 86: Engine Cover

    TURF TRUCKSTER Serial No. All 3.1 Four Post ROPS WARNING This structure's proctective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING Use seat belt Engine Cover Control Console...
  • Page 87 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4205580 Four Post ROPS • Decal, ROPS Warning 800547 • Screw, M10-1.25 x 20 mm Hex Head 452410 • Screw, M12-1.75 x 30 mm Flange 450455 • Nut, M12-1.75 Hex Flange 4140269 •...

  • Page 88: Upper Rops

    WARNING PART NUMBER: 893146 Meets SAE: J1040 MAY94 Only to be used on Cushman truck models The protection offered by this ROPS will be impaired if it has with matching lower structure been subjected to any modification or structural damage.
  • Page 89 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4184320 Upper ROPS 4175340 • Decal, Warning and ROPS Cert. 844988 Foam, 1/2 in. Perforated ROPS 452411 Screw, M12-1.75 x 40 mm Flange 450455 Nut, M12-1.75 Hex Flange 4140269 Seat Belt Assembly •...

  • Page 90: Throttle Control

    TURF TRUCKSTER Serial No. All 5.1 Throttle Control WARNING Failure to follow this warning can cause severe personal injury or death. This vehicle is designed and constructed for OFF-ROAD USE ONLY. Do not use this vehicle on any public roadway where automobiles or other motor vehicles are present.
  • Page 91 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 841663 Panel, Floor Access 800943 Screw, #10-14 x 5/8 in. Self Tapping 894159 Pedal, Throttle 524633 Bolt, 5/16-18 x 1 in. Shoulder 524643 Bearing, Split 548911 Nut, 5/16-18 Flange 2703257.7 Bracket, Foot Throttle 452378 Screw, M6-1 x 20 mm Flange 450452...

  • Page 92: Control Console

    TURF TRUCKSTER Serial No. All 6.1 Control Console 4 / 5 845185 W ARNIN G P A R K I N G B R A K E S A R E N O T A U T O - M A T I C A L LY A P P L I E D . V E H I C L E M AY M O V E C A U S I N G P E R S O N A L I N J U R Y A N D / O R P R O P E R T Y D A M A G E .
  • Page 93 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2700796 Console Used on all, except 84064 2700797 Console, EC Used on 84064 Only 844177 • Decal, Aux. Transmission 844179 • Decal, Hydraulic Controls 822819 • Decal, Parking Brake Used on all, except 84064 845185 •...

  • Page 94: Parking Brake And High-Low Speed Control

    TURF TRUCKSTER Serial No. All 7.1 Parking Brake and High-Low Speed Control...
  • Page 95 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4202860 Lever, Parking Brake 845134 Bracket, Parking Brake Lever 452388 Screw, M8-1.25 x 20 mm Flange 452391 Screw, M8-1.25 x 40 mm Flange 450453 Nut, M8-1.25 Flange 845133 Cable, Parking Brake 450377 Nut, M6-1 Staytite 827182...

  • Page 96: Brake Pedal

    TURF TRUCKSTER Serial No. All 8.1 Brake Pedal Route both hoses through opening in front clip Lower ROPS Pedal Mounting View Rotated 90 Degrees for Clarity Route front brake tube through opening in front clip Route rear brake Left Frame Rail tube under floor access panel Tube Routing...
  • Page 97 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2701737.7 Bracket, Master Cylinder 892921 Pedal, Brake 840726 Bearing, Brake Pivot 840725 Tube, Brake Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 895113 Master Cylinder 800930 Screw, M8-1.25 x 16 mm Flange 894167...

  • Page 98: Clutch Pedal Linkage

    TURF TRUCKSTER Serial No. 84063 All 9.1 Clutch Pedal Linkage Serial No. 84064 All Serial No. 84067 All Serial No. 84069 All Lower ROPS Diesel Units Cable Routing View Rotated 90 Degrees for Clarity View Rotated 90 Degrees for Clarity Gas Units Diesel Units...
  • Page 99 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 892933 Pedal, Clutch 840726 Bearing, Brake Pivot 844611 Spring, Torsion 840725 Tube, Pedal Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 894308 Switch, Clutch Micro 450510 Screw, M3-0.5 x 20 mm Pan Head 452424...

  • Page 100: Manual Transmission Shifter Linkage

    TURF TRUCKSTER Serial No. 84063 All 10.1 Manual Transmission Shifter Linkage Serial No. 84064 All Diesel Units 21 22 Diesel Unit Cable Attachment Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity...
  • Page 101 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 800582 Screw, 1/4-20 x 3/4 in. Truss Head Diesel Units 2703956.7 Mount, Shifter 2703953 Selector, Gear 842773 Rod End, 1/2-20 308091 Flat Washer, 1/2 311763 Screw, 1/2-20 x 2-1/4 in. Hex Head 843679 Plate, Wear 452692...
  • Page 102 TURF TRUCKSTER Serial No. 84067 All 11.1 Manual Transmission Shifter Linkage Serial No. 84069 All Gas Units Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity Gas Unit Cable Attachment...
  • Page 103 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4146819 Retaining Ring M6 4142630 Mount, Shifter 4142627 Selector, Gear 842773 Rod End, 1/2-20 308091 Flat Washer, 1/2 311763 Screw, 1/2-20 x 2-1/4” Hex Head 843679 Plate, Wear 452692 Screw, M6-1 x 12 mm Self Tap 604174 Flat Washer, 3/8”...

  • Page 104: Automatic Transmission Shifter

    TURF TRUCKSTER Serial No. 84068 All 12.1 Automatic Transmission Shifter Item Part No. Qty. Description Serial Numbers/Notes 103867 Flat Washer, 5/16 302030 Screw, 1/4-20 x 1-1/4 in. 306375 Nut, 1/4-20 Hex 306396 Lockwasher, 1/4 800582 Screw, 1/4-20 x 3/4 in. 821164 Hair Pin, 1/4 x 1-1/8 in.

  • Page 105: Automatic Transmission Oil Cooler

    TURF TRUCKSTER Serial No. 84068 All 13.1 Automatic Transmission Oil Cooler Item Part No. Qty. Description Serial Numbers/Notes 838340 Oil Cooler 800789 Kit, Oil Cooler Mounting 826590 Hose, 5/16 I.D. 821893 Trim, Push On Not Shown 809231 Grommet 825624 Hose Clamp >...

  • Page 106: Frame Attachments

    TURF TRUCKSTER Serial No. All 14.1 Frame Attachments...
  • Page 107 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Front Suspension See 17.1, 18.1 and 19.1 452415 Screw, M12-1.75 x 80 mm Flange 450455 Nut, M12-1.75 Hex Flange 4243009 Wheel and Tire, Straight Rib 4243005 • Rim, 10.00 x 7 in. Five Bolt 3.94 in.

  • Page 108: Frame, Lower Rops And Platform

    TURF TRUCKSTER Serial No. All 15.1 Frame, Lower ROPS and Platform 2703961 90 KG 680 KG Gas Engine and Transmission Mounts...
  • Page 109 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Frame, Main 4 Wheel Standard Frame, Painted Black Frame, Galvanized Main 4 Wheel Optional Galvanized Frame 893145.7 ROPS, Lower 893199.7 Platform, Truckster Standard Platform, Painted Black 893199G02 Platform, Galvanized Truckster Optional Galvanized Platform 893525G01 Support, Platform 452406...

  • Page 110: Rear Axle

    TURF TRUCKSTER Serial No. All 16.1 Rear Axle Gas Units Diesel Units 21 / 22...
  • Page 111 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894825 11.16:1 Rear Differential Assembly 84063, 84064 and 84069, See 44.1 894826 14.21:1 Rear Differential Assembly 84067 and 84068, See 44.1 800198 Locknut, 1/2-20 809180 Flat Washer, 1/2 893862 Spring, Leaf 843238 •...

  • Page 112: Front Control Arms

    TURF TRUCKSTER Serial No. All 17.1 Front Control Arms...
  • Page 113 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4120138 Frame, 4 Wheel Steering 893266 Upper Control Arm 893233 Left Side Lower Control Arm 893234 Right Side Lower Control Arm 844148 Upper Ball Joint • Boot • Boot Retainer • Screw, 5/16-24 x 1 in. Hex Head Black Oxide Finish, Grade 8 •...

  • Page 114: Steering Linkage

    TURF TRUCKSTER Serial No. All 18.1 Steering Linkage...
  • Page 115 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 841255 Steering Gear 305134 • Nut, 7/8-14 Hex Jam 308008 • Lockwasher, 7/8 841336 Arm, Pitman 894635 Strut Assembly 800945 Screw, M12-1.75 x 60 mm Hex Head 450455 Nut, M12-1.75 Hex Flange Grade 10.9 311392 Screw, 7/16-14 x 2 in.

  • Page 116: Front Brakes

    TURF TRUCKSTER Serial No. All 19.1 Front Brakes...
  • Page 117 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2702257.7 Front Hub Includes cup portion of Items 3 & 4 800908 • Bolt, M12-1.5 x 42 mm Wheel 500534 Outer Bearing Cup and Cone 500596 Inner Bearing CUp and Cone 2702217 Tube, Left Front Brake 841839...

  • Page 118: Steering Column

    TURF TRUCKSTER Serial No. All 20.1 Steering Column Lower ROPS 23 / 24 Power Steering Hose Routing...
  • Page 119 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 893571 Tube, Steering Mount 800930 Screw, M8-1.25 x 16 mm Flange 306799 Lockwasher, 5/16 External Tooth 450453 Nut, M8-1.25 Flange 893344 Shaft, Steering 887259 Bearing Assembly 828590 • Housing, Bearing 808060 •...

  • Page 120: Diesel Radiator

    TURF TRUCKSTER Serial No. 84063 All 21.1 Diesel Radiator Serial No. 84064 All 840754 009034880...
  • Page 121 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4 in. I.D. Clear Vinyl 10 Foot Length, Cut to 12 in. 835805 Hose, Radiator Overflow 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 450452 Nut, M6-1 Hex Flange 450541 Screw, M6-1 x 16 mm Hex Flange 452378...

  • Page 122: Gas Radiator

    TURF TRUCKSTER Serial No. 84067 All 22.1 Gas Radiator Serial No. 84068 All Serial No. 84069 All...
  • Page 123 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4 in. I.D. Clear Vinyl 10 Foot Length, Cut to 12” 835805 Hose, Radiator Overflow 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 450452 Nut, M6-1 Hex Flange 450541 Screw, M6-1 x 16 mm Hex Flange 452378...

  • Page 124: Diesel Engine And Transmission Mounting

    TURF TRUCKSTER Serial No. 84063 All 23.1 Diesel Engine and Transmission Mounting Serial No. 84064 All...
  • Page 125 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine and Clutch See 26.1 4192125 Frame, Engine Mount Mount, Engine See 14.1, Left shown, right similar 306836 Screw, 3/8-16 x 2-1/4 in. Hex Head 306981 Flat Washer, 3/8 841885 Mount, Engine Isolation 809174 Washer, Isolator 120177...

  • Page 126: Gas Engine And Mt Mounting

    TURF TRUCKSTER Serial No. 84067 All 24.1 Gas Engine and MT Mounting Serial No. 84069 All...
  • Page 127 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 27.1 Manual Transmission Order with engine 4140899 Plate, Clutch Housing 2702548 Clutch Disc and Pressure Plate Set 4117900 • Pressure Plate Limited Availability 2702547 Screw, M8-1.25 x 16 mm Lockwasher 2702688 Stud, M10-1.25 x 65 mm 2702687...

  • Page 128: Gas Engine And At Mounting

    TURF TRUCKSTER Serial No. 84068 All 25.1 Gas Engine and AT Mounting...
  • Page 129 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 27.1 4148212 Automatic Transmission 4140900 Plate, Transmission Housing 4148213 Torque Converter 4120097 Plate, Drive 4148065 Screw, M8-1.25 x 9.5 mm Flange 2702688 Stud, M10-1.25 x 65 mm 2702686 Screw, M10-1.25 x 55 mm Flange 2702756 Screw, M10-1.25 x 50 mm Flange...

  • Page 130: Diesel Engine And Clutch

    TURF TRUCKSTER Serial No. 84063 - 1651~xxxx 26.1 Diesel Engine and Clutch Serial No. 84064 - 1651~xxxx...
  • Page 131 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4173201 Engine, Kubota D1105 E3B 4113986 • Engine Oil Filter 4183623 • Alternator 4174200 Bracket, Hydraulic Pump 4174440 Mount, Right Side Engine 800547 Screw, M10-1.25 x 20 mm Flange 303269 Lockwasher, 7/16 887994 Pump, Hydraulic See 40.1...
  • Page 132 TURF TRUCKSTER Serial No. 84063 - xxxx and Up 26.2 Diesel Engine and Clutch Serial No. 84064 - xxxx and Up...
  • Page 133 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4173201 Engine, Kubota D1105 E3B 4113986 • Engine Oil Filter 4183623 • Alternator 4174200 Bracket, Hydraulic Pump 4209665 Mount, Right Side Engine 800547 Screw, M10-1.25 x 20 mm Flange 303269 Lockwasher, 7/16 887994 Pump, Hydraulic See 40.1...

  • Page 134: Suzuki Gas Engine

    TURF TRUCKSTER Serial No. 84067 All 27.1 Suzuki Gas Engine Serial No. 84068 All Serial No. 84069 All 17 18 14 (84067 and 84068) 21 (84069)
  • Page 135 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Suzuki K6 Engine See Engine Parts Manual 2701908 • Oil Filter 4140919 • Belt, Water Pump and Alternator 4120017 • Right Side Engine Mount 4140905 • Bolt, RIght Side Engine Mount 4120018 •...

  • Page 136: Diesel Engine Speed Control

    TURF TRUCKSTER Serial No. 84063 All 28.1 Diesel Engine Speed Control Serial No. 84064 All...
  • Page 137 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 2703683 Throttle Cable See 5.1 for other end of cable 844130 Cable, Governor Control See 5.1 for other end of cable 4174720 Bracket, Throttle 4174662 Lever, Governor 835271 Nut, 1/4-20 Lever Pivot 130728 Nut, 1/4-20 Hex Jam 840473...

  • Page 138: Diesel Engine Air Filter

    TURF TRUCKSTER Serial No. 84063 All 29.1 Diesel Engine Air Filter Serial No. 84064 All...
  • Page 139 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 601585 Box, Air 452405 Screw, M10-1.5 x 80 mm Hex Flange 450454 Nut, M10-1.5 Hex Flange 36092-G01 Hose, 2 in. x 16 in. High Temp Air 11391G7 Clamp, Hose 3001965 Air Filter 5000919 •...

  • Page 140: Diesel Engine Exhaust And Remote Oil Filter

    TURF TRUCKSTER Serial No. 84063 All 30.1 Diesel Engine Exhaust and Remote Oil Filter Serial No. 84064 All Tailpipe Outlet to be parallel to ground. View Rotated 180°...
  • Page 141 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Kubota Engine See 26.1 553020 • Gasket, Exhaust 4183634 • Head, Remote Filter 4113986 • Engine Oil Filter 4190701 Fitting, 90° 4174290 Bracket, Remote FIlter 800547 Screw, M10-1.25 x 20 mm Hex Head 303269 Lockwasher, 7/16 306325...

  • Page 142: Gas Engine Governor Linkage

    TURF TRUCKSTER Serial No. 84067 All 31.1 Gas Engine Governor Linkage Serial No. 84068 All Serial No. 84069 All...
  • Page 143 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4139208 Plate, Governor 4141031 Bolt, Intake Manifold Included with Engine 306396 Lockwasher, 1/4 308090 Flat Washer, 1/4 845224 Plug, Tube 11391G4 Clamp, 1/4 in. to 5/8 in. Worm Drive 4144145 Plug, 3/8 x 1 in. Tube 2700540 Lever, Governor 2700859...

  • Page 144: Gas Engine Governor

    TURF TRUCKSTER Serial No. 84067 All 32.1 Gas Engine Governor Serial No. 84068 All Serial No. 84069 All...
  • Page 145 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4141425 Governor 111812 • Yoke, Spool 111814 • Washer, Thrust 359864 • Washer, Thrust 111817 • Spool, Governor 112840 • Bearing, Thrust 130728 • Nut, 1/4-20 Hex Jam 111813 • Seal, Shaft 160410 •...

  • Page 146: Gas Engine Air Filter

    TURF TRUCKSTER Serial No. 84067 All 33.1 Gas Engine Air Filter Serial No. 84068 All Serial No. 84069 All...
  • Page 147 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 27.1 842915 Bracket, Air Filter 452389 Screw, M8-1.25 x 25 mm Hex Flange 450453 Nut, M8-1.25 Hex Flange 4118027 Air Filter 5000913 • Element, AIr Filter 5000914 • Vactuator Valve 4139211 Hose, Engine Air Intake 4140617...

  • Page 148: Gas Engine Remote Oil Fill

    TURF TRUCKSTER Serial No. 84067 All 34.1 Gas Engine Remote Oil Fill Serial No. 84068 All Serial No. 84069 All Item Part No. Qty. Description Serial Numbers/Notes 4188041 Bracket, Valve Cover 548971 Screw, 5/16-18 x 5/8” Hex Flange 4148202 Cap, Oil FIll Included with Engine 843420 O-Ring...

  • Page 149: Gas Engine Exhaust

    TURF TRUCKSTER Serial No. All 35.1 Gas Engine Exhaust Tailpipe outlet to be parallel to ground. Item Part No. Qty. Description Serial Numbers/Notes 4233161 Muffler 4232042 Catalytic Converter 2702502 Bolt, Muffler Flange 2702501 Spring, Muffler Flange 838295.8 Strap, Muffler Hanger 450193 Screw, M8-1.25 x 30 mm Hex Head 64237-05...

  • Page 150: Diesel Fuel System

    TURF TRUCKSTER Serial No. 84063 All 36.1 Diesel Fuel System Serial No. 84064 All...
  • Page 151 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 826590 Hose, Fuel Tank to Fuel Pump 5/16 in. 25 Foot Roll, Cut to 10 in. 4113022 Clamp, Hose 826590 Hose, Fuel Return 25 Foot Roll, Cut to 21-1/2 in. 826590 Hose, Pump to Fuel Filter 5/16 in.

  • Page 152: Gas Fuel System

    TURF TRUCKSTER Serial No. 84067 All 37.1 Gas Fuel System Serial No. 84068 All Serial No. 84069 All CONNECT TO FUEL INJECTOR RAIL CONNECT TO REAR FACING PORT ON INTAKE MANIFOLD...
  • Page 153 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4218621 Hose, Fuel Tank to Adapter 5/16 in. 6 Ft. Length, Cut to 14 in. 830930 Clamp, Hose 4218622 Hose, Adapter to Pump 7/16 in. 6 In. Length, Cut to 3 in. 4218621 Hose, Pump to Fuel Filter 5/16 in.
  • Page 154 TURF TRUCKSTER Serial No. 84067 All 38.1 Gas Fuel System Serial No. 84068 All Serial No. 84069 All Right Frame Rail...
  • Page 155 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4166842 Fuel Tank AY 843726 • Tube, Fuel Pick Up 4166841 • Elbow, 90 1/4 361117 • Bushing 4170840 • Rollover Valve 4168131 • Grommet, Fuel Tank 4166840 Cap, Unvented Fuel Ratchet 843298 Sender, FuelTank 829954...

  • Page 156: Hydraulic Tank And Filter

    TURF TRUCKSTER Serial No. All 39.1 Hydraulic Tank and Filter NOTE: PREVENT HYDRAULIC SYSTEM DAMAGE H O S E R E M O V E D F R O M A C C E S S O R Y M U S T B E C L E A N E D A N D P L U G G E D I N T O R E T U R N P O R T T O P R E V E N T D A M A G E D U E T O A C C -...
  • Page 157 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894675G01 Tank, Hydraulic 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Hex Flange 452399 Screw, M10-1.5 x 25 mm Flange 800113 Plug, 1/2 NPT 893539 Dipstick, Hydraulic Tank 827486 Valve, Pressure Relief Battery, 12 Volt 844601...

  • Page 158: Hydraulic Pump And Filter

    TURF TRUCKSTER Serial No. All 40.1 Hydraulic Pump and Filter...
  • Page 159 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 844564 Hose, Tank to Filter 836206 Clamp, Hose 844583 Fitting, 90° 844566 Fitting, Straight 844628 Hose, Pump to Selector Valve 844652 Fitting, 9/16-18 x 3/4-16 Straight 844600 Hose, Selector Valve to Coupler 844571 Fitting, 9/16-18 x 3/4-16 90°...

  • Page 160: Lift Cylinder Circuit

    TURF TRUCKSTER Serial No. All 41.1 Lift Cylinder Circuit Lift Cylinder Mounting...
  • Page 161 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 882993 Cylinder, Dump Box 883236 • Seal Kit Texas Hydraulics 884574 • Seal Kit Columbus Hydraulics 886001 • Seal Kit DANA Hydraulics 830810 Pin, Clevis 809265 Hair Pin 821893 Trim, Push On 817320 Clamp, Hose 452378...

  • Page 162: Diesel Electrical Components

    TURF TRUCKSTER Serial No. 84063 All 42.1 Diesel Electrical Components Serial No. 84064 All Item 8 Routing Engine Harness G r ound Wire s...
  • Page 163 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 452378 Screw, M6-1 x 20 mm Hex Flange 2701465 Solenoid, Starter 120052 • Lockwasher, #10 2702244 • Nut, #10-32 Hex 306325 • Lockwasher, 5/16 443106 • Nut, 5/16-18 Hex 4244442 Bracket, Horn, Brake Fluid Reservior Screw, #10-16 x 3/4 in.

  • Page 164: Gas Electrical Components

    TURF TRUCKSTER Serial No. 84067 All 43.1 Gas Electrical Components Serial No. 84068 All Serial No. 84069 All Item 8 Routing Engine Harness Ground Wires Black Wires Wires...
  • Page 165 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 450544 Screw, M6 x 30 mm Pan Head 2701464 Solenoid, Starter 120052 • Lockwasher, #10 2702244 • Nut, #10-32 Hex 306325 • Lockwasher, 5/16 443106 • Nut, 5/16-18 Hex 4244442 Bracket, Horn, Brake Fluid Reservior 800943...

  • Page 166: Differential Assembly

    TURF TRUCKSTER 44.1 Differential Assembly Serial No. All Part Number 894826 (14.21:1 Differntial) Part Number 894825 (11.16:1 Differential)
  • Page 167 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894826 Differential Assembly 14.21:1 Differential 894825 Differential Assembly 11.16:1 Differential 891829 • Differential Housing See 45.1 • Axle Tubes and Shafts See 46.1 • Input, Main and Jack Shaft See 48.1 •...

  • Page 168: Differential Housing

    TURF TRUCKSTER Serial No. All 45.1 Differential Housing Part Number 891829...
  • Page 169 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 891829 Differential Housing • Bearing Caps 306829 • Screw, 7/16-14 x 2 in. Hex Head 103867 • Flat Washer, 5/16 111074 • Plug, Drain 111758 • Stud, 3/8-16 & 3/8-24 x 1-23/32 306416 •...

  • Page 170: Axle Tubes And Shafts

    TURF TRUCKSTER Serial No. All 46.1 Axle Tubes and Shafts...
  • Page 171 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 894826 Differential Assembly 14.21:1 Differential 894825 Differential Assembly 11.16:1 Differential 2702535.7 • Tube, Right Side Axle 2702534.7 • Tube, Left Side Axle 2700530 • Left Side Axle Assembly 2700514 • • Shaft, Left Side Axle 845356 •...

  • Page 172: Front And Shifter Cover

    TURF TRUCKSTER 47.1 Front and Shifter Cover Serial No. All 14.21:1 Differential (894826) 11.16:1 Differential (894825) 11 / 12...
  • Page 173 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 836431 Cover, Front 306322 Screw, 5/16-18 x 7/8 in. Hex Head 103867 Flat Washer, 5/16 307776 Screw, 3/8-16 x 2-3/4 in. Hex Head 810437 Clamp, 1/2 in. P 14.21:1 Differential Only 810435 Clamp Right Side Brake Tube...

  • Page 174: Input, Main And Jack Shafts

    TURF TRUCKSTER 48.1 Input, Main and Jack Shafts Serial No. All 14.21:1 Differential (894826) 11.16:1 Differential (894825)
  • Page 175 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 836421 Shaft, Input 836693 Bearing, Ball 809254 Ring, External Retaining 800695 Ring, External Retaining 800737 Ring, Internal Retaining 837020 Baffle, Vent 812335 Seal, Oil 4184901 Shaft, Main 812009 Bearing, Ball 836429 Collar, Engaging 844956 Bearing, Bronze Thrust...

  • Page 176: Transmission Clutch Release-Shift Selector 136 50.1

    TURF TRUCKSTER Serial No. 84063 - All 49.1 Transmission Clutch Release-Shift Selector Serial No. 84064 - All Diesel Engine Only...
  • Page 177 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes Transmission Case See 50.1 Shift Assembly See 52.1 845223 Gasket, Shift Case 2702659 Screw, M8-1.25 x 40 mm 01550-08553 Screw, M8-1.25 x 55 mm 23265-85200 Bearing, Clutch Release 09205-03019 Roll Pin 2702684 Plug, Drain 11741-85200...
  • Page 178 TURF TRUCKSTER Serial No. 84063 - All 50.1 Transmission Case Serial No. 84064 - All Diesel Engine Only...
  • Page 179 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 24700-85200 Case, Transmission Upper and Lower Half 2702690 • Pin, Alignment 2702665 • Screw, M8-1.25 x 120 mm Flange 2702470 • Screw, M8-1.25 x 30 mm Flange 2702659 • Screw, M8-1.25 x 40 mm Flange 2702471 •...

  • Page 180: Input And Main Shaft

    TURF TRUCKSTER Serial No. 84063 - All 51.1 Input and Main Shaft Serial No. 84064 - All...
  • Page 181 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 24110-80410 Shaft, Input 4th Gear 2702561 Bearing, Needle 4141037 Bearing, Input Shaft Ball 09380-28007 Cir Clip 24410-83000 High Speed Syncroniser Includes Hub and Sleeve 24471-60A00 Key, Syncronizer 2703581 Spring, High Speed Syncronizer 24432-83001 Ring, Syncronizer 2703453...

  • Page 182: Gear Shift Fork Linkage

    TURF TRUCKSTER Serial No. 84063 - All 52.1 Gear Shift Fork Linkage Serial No. 84064 - All...
  • Page 183 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 25411-85201 Shaft, Low Speed Fork 1st and 2nd Gear 25420-85201 Shaft, High Speed Fork 3rd and 4th Gear 25451-85261 Shaft, Reverse Fork Reverse 06111-12004 Ball 25415-83000 Spring, Detent 09261-03017 Roller 2703699 Fork, Low Gear Shift 1st and 2nd Gear 2703699...

  • Page 184: Mechanical Pto

    TURF TRUCKSTER Serial No. 84063 - All 53.1 Mechanical PTO Serial No. 84064 - All Diesel Units Only...
  • Page 185 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 845257 Housing, Mechanical PTO Bushing, Output Shaft 2700121 Gasket, PTO Housing to Trasmission 2700120 Gasket, Bearing Housing 894989 Housing, Bearing 844188 • Seal, Oil 815093 • Bearing, Ball 452389 Screw, M8-1.25 x 25 mm Flange 844185 Shaft, PTO Output 815182...

  • Page 186: Diesel Engine Main Harness

    TURF TRUCKSTER Serial No. 84063 - All 54.1 Diesel Engine Main Harness Serial No. 84064 - All Part Number 894266 Engine Harness Engine Harness Connector #1 Connector #2 Engine Harness Connector Engine Harness (Gas Only) Connector #3 Cab Stop Light (Option) Flasher Jumper Plug...
  • Page 187 TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4 in. Male 14-16 Gauge Single Wire 825961 Terminal, 1/4 in. Male 10 Gauge Two Wire 829630 Connector, Four Female Terminal 825748 Terminal, 1/4 in.

  • Page 188: Diesel Engine And Fan Harness

    TURF TRUCKSTER Serial No. 84063 - All 55.1 Diesel Engine and Fan Harness Serial No. 84064 - All Part Numbers 4174321, 4179800, and 4179801 Starter Oil Pressure Switch Ground Wires Parking Brake Glow Plug Starter Fuel Solenoid Solenoid Fuel Shutoff Relay Engine Harness Connector #1...
  • Page 189 TURF TRUCKSTER Item Part No. Qty. Description Serial Numbers/Notes 4174321 Engine Harness 825877 • Connector, Six Female Terminal 825748 • Terminal, 1/4 in. Fem. 14-16 Gauge Single Wire 825878 • Terminal, 1/4 in. Fem. 10 Gauge Two Wire 829630 • Connector, Four Male Terminal 825961 •...

  • Page 190: Gas Main Harness

    TURF TRUCKSTER Serial No. 84067 - All 56.1 Gas Main Harness Serial No. 84068 - All Serial No. 84069 - All Part Number 4238042 AT/MT Engine Speed Harness Connectors Shift Sensor Back-Up Solenoid Switch 17” Connector Shift Switch 10” 6” 20”...
  • Page 191 TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4 in. Male 14-16 Gauge Single Wire 825961 Terminal, 1/4 in. Male 10 Gauge Two Wire 829631 Connector, Four Female Terminal 825748 Terminal, 1/4 in.

  • Page 192: Gas Main Harness (Continued)

    TURF TRUCKSTER Serial No. 84067 - All 56.1 Gas Main Harness (Continued) Serial No. 84068 - All Serial No. 84069 - All Part Number 4238042 AT/MT Engine Speed Harness Connectors Shift Sensor Back-Up Solenoid Switch 17” Connector Shift Switch 10” 6”...
  • Page 193 TURF TRUCKSTER Item Part No. Qty. Description Serial Number / Notes 826192 Tubing, 3/4 in. I.D. Black Convoluted 25 Foot Bulk 826193 Tubing, 7/16 in. I.D. Green Convoluted 25 Foot Bulk Connector, 12 Contact Male MT Engine Harness Connector 833257 Terminal, Female 838463 Seal, Wire...

  • Page 194: Gas Engine Electrical Schematic

    TURF TRUCKSTER Serial No. 84067 All 57.1 Gas Engine Electrical Schematic Serial No. 84068 All Serial No. 84069 All See page 158 for Engine Harness 60 pin connector Bn/ Y e Gn/Wh Bk/Rd Wh/Rd Wh/Rd Bk/Bn Bk/Wh Rd/Gn Connector Pins 1 - 3, 7-13, Gn/Wh and 16 Not Used.
  • Page 195 TURF TRUCKSTER Gn/Bk Bk/Wh Shifter Rd/Ye Bk/Wh Light 25 A Bk/Wh Bk/Wh Rd/Bk Wh/Rd 15 A Rd/Og Bn/Ye Bn/Ye 10 A Gn/Bk Gn/Wh Gn/Wh 10 A Bk/Rd Motor Wh/Rd Relay Bk/Rd Rd/Gn Rd/Gn Bk/Gn Bk/Gn Fuel Pk/Bu Pk/Bu Fuel Pump Relay Bk/Wh Wh/Pk...
  • Page 196 TURF TRUCKSTER Gn/Bk Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh 20 A 10 A Clutch Switch Ye/Rd (Manual Transmission) Ye/Rd 10 A Pk/Bu Wh/Og Wh/Gn 10 A ACC - B + A Accessory Accessory Accessory Accessory Accessory Ignition OFF - None Connector 1 Connector 2 Connector 3...
  • Page 197 TURF TRUCKSTER T ai l Light Bu/Bk Bu/Bk Brake Light Rd/Bk Rd/Bk Single Horn Horn T ail Ligh t Button Harness Bk/Rd Cab Stop Og/Bk Light Accesso r y Brake Wh/Rd Accesso r y Connector 1 Brake Og/Bk Accesso r y Connector 2 Power Point...
  • Page 198 TURF TRUCKSTER 58.1 Gas Engine Schematic Bn/Bk Bn/Wh Air / Fuel Bk/Rd Bk/Rd Ratio Sensor Og/Bk Ye/Bu Gn/Wh Gn/Wh Gy/Bu Ye/Bu Bn/Wh Rd/Bk Rd/Bk Bn/Bk Rd/Ye Gn/Ye Rd/Bu Rd/Bu Bk/Bu Gy/Bu Gn/Bu Bn/Rd Wh/Rd Engine Harness Bu/Wh Wh/Bk ECU Connector Wh/Rd Pins 17, 22, 23, 28, 29 30, 31, 32, 43, 45, 46,...
  • Page 199 TURF TRUCKSTER Injector #1 Bk/Rd Br/Bk Br/Bk Bn/Wh Bk/Rd Injector #2 Bk/Rd Injector #3 Bk/Rd Bn/Wh Crank Angle Gn/Wh Sensor Rd/Bk Bk/Rd Bk/Rd Rd/Bk Rd/Ye Rd/Bk Rd/Bk Rd/Bu Oxygen Sensor Rd/Ye Rd/Bu Gy/Bu Bk/Rd Bk/Rd Knock Wh/Rd Sensor Bk/Rd Wh/Bk Gy/Bu Crank Position Sensor...
  • Page 200 TURF TRUCKSTER Serial No. 84063 All 59.1 Diesel Engine Electrical Schematic Serial No. 84064 All Automatic Transmission Controller Heater Accessory 20 A 10 A Accessory Ye/Rd Clutch Connector 1 Ye/Rd Switch 10 A Accessory Ye/Rd Wh/Gn Connector 2 10 A Accessory Connector 3 ACC - B + A...
  • Page 201 TURF TRUCKSTER Tail Light Bu/Bk Bu/Bk Rd/Bk Rd/Bk Single Brake Horn Horn Tail Light Light Button Harness Cab Stop Og/Bk Light Accessory Brake Wh/Rd Accessory Connector 1 Brake Og/Bk Accessory Connector 2 Brake Pedal 15 A Switch Wh/Rd Jumper Og/Bk 10 A Wh/Og Wh/Og...
  • Page 202 TURF TRUCKSTER Rd/Bk Wh/Ye Wh/Ye Wh/Rd Pk/Bu Wh/Bk Rd/Bk Ye** Wh/Bk Wh/Bk**...
  • Page 203 INDEX 00414-G5....105 11741-85200..85 2700386 ....153 2702501 ....109 009034880.... 81 120052 .51 2700387 ....153 2702502 ....109 01116-G01....103 ..123 2700453 ...... 79 2702534.7 ....131 01421-08303..... 139 120166 ...... 145 2700493 ....133 2702535.7 ....131 01550-08353....59 120177 ..85 2700496 ..51 2702547 ......87...
  • Page 204 INDEX 303269..75 316942.......145 4140071 ...... 71 4174286 ....85 320107.. 55 4140072 ...... 71 4174287 ...... 71 303952......43 359864.......105 4140075 ...... 71 4174288 ...... 71 304636..75 360111....67 4140090 ....81 4174290 ....101 305134......75 36092-G01....99 4140269 ....47 4174321 ....
  • Page 205 INDEX 4203360...... 87 450400 ......43 452424 ....57 800021 ....111 4203381...... 87 450401 ......47 452692 ..61 800024 ....103 4205580...... 47 450410 .... 57 452695 43 800026 ......67 4206760...... 43 450412 ....47 452738 ......97 800073 ....91 4208620...... 43 450422 ......
  • Page 206 INDEX 809174......85 825886..57 832900 ...... 121 837301 ....147 809180....67 825889.......151 833056 ...... 105 837303 ......43 809231....65 825894....147 833101 ...... 105 838154 ...... 111 809254.......135 825899....147 833103 ...... 105 838295.8 ... 101 809265.......121 825961..147 833104 ...... 105 838340 ......
  • Page 207 INDEX 842104......77 844130 ..51 884513 ...... 125 894179 ......61 842360...... 135 844148 ......73 884574 ...... 121 894201 ....111 842740......64 844177 ......53 885249 ...... 119 894266 ......123 842773....61 844179 ......53 886001 ...... 121 894308 ....57 842774....
  • Page 210 World Class Quality, Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

This manual is also suitable for:

Turf truckster 84067Turf truckster 84064Turf truckster 84063Turf truckster 84068

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