Roland DWX-30 User Manual
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Roland DWX-30 User Manual

Roland DWX-30 User Manual

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User's Manual
Thank you very much for purchasing this product.
 To ensure correct and safe usage with a full understanding of this product's performance, please be
sure to read through this manual completely and store it in a safe location.
 Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
 The contents of this operation manual and the specifications of this product are subject to change
without notice.
 The operation manual and the product have been prepared and tested as much as possible. If you
find any misprint or error, please inform us.
 Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur
through use of this product, regardless of any failure to perform on the part of this product.
 Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur
with respect to any article made using this product.

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Summary of Contents for Roland DWX-30

  • Page 1  Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.
  • Page 3 This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Roland DG Corp. has licensed the MMP technology from the TPL Group.
  • Page 4 REDUCE THE RISK OF UNINTENTIONAL Operating Instructions STARTING. Make sure switch is in off position be- fore plugging in. KEEP GUARDS IN PLACE and in working order. USE RECOMMENDED ACCESSORIES. Consult REMOVE ADJUSTING KEYS AND WRENCHES. the owner's manual for recommended accessories. Form habit of checking to see that keys and adjusting The use of improper accessories may cause risk of wrenches are removed from tool before turning it on.

  • Page 5: Table Of Contents

    Contents Contents ......................3 To Ensure Safe Use ..................6 Pour utiliser en toute sécurité ..............14 Important Notes on Handling and Use.............22 About the Documentation for This Machine ...........23 Chapter 1 Getting Started ................25 1-1 Machine Highlights ................26 What You Can Do with This Machine ..................26 1-2 Part Names and Functions ..............27 Front and Interior ...........................27 Side ..............................28...
  • Page 6 Contents Moving to a Specific Position .....................57 Moving to the VIEW Position ......................57 3-3 Starting and Stopping Spindle Rotation ............58 Starting or Stopping the Spindle ....................58 3-4 Pausing and Quitting Cutting ...............59 Pausing and Resuming Operation ...................59 Quitting Cutting ..........................61 3-5 Handy Panel ..................62 Using the Handy Panel .........................62 Chapter 4 Performing Cutting................65...
  • Page 7 X-, Y- and Z-axis Travel / Table Dimension ................100 5-7 Specifications ..................101 Main Specifications ........................101 System Requirements for USB Connection ................ 102 Company names and product names are trademarks or registered trademarks of their respective holders. Copyright © 2009-2010 Roland DG Corporation http://www.rolanddg.com/...

  • Page 8: To Ensure Safe Use

    To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows. About WARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death or WARNING severe injury should the unit be used improperly.
  • Page 9 To Ensure Safe Use Incorrect operation may cause injury. WARNING WARNING Be sure to follow the operation proce- For accessories (optional and consum- dures described in this documentation. able items, power cord, and the like), use Never allow anyone unfamiliar with the only genuine articles compatible with usage or handling of the machine to this machine.
  • Page 10 To Ensure Safe Use This machine weighs 47 kg (104 lb.) CAUTION CAUTION Unloading and emplacement are opera- Install in a location that is level and tions that must be performed by 2 per- stable. sons or more. Installation in an unsuitable location may Tasks that require undue effort when per- cause an accident, including a fall or tip formed by a small number of persons may...
  • Page 11 To Ensure Safe Use Danger of pinching, entanglement, and burns. WARNING Never attempt operation while wearing a necktie, necklace, loose clothing, or gloves. Bind long hair securely. Such items may become caught in the ma- chine, resulting in injury. Securely fasten the cutting tool and workpiece in place.
  • Page 12 If anything gets inside, immedi- ately disconnect the power cord and contact Position so that the power plug is within your authorized Roland DG Corp. dealer. immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency.
  • Page 13 If sparking, smoke, burning odor, unusual sound, or abnormal operation occurs, im- mediately unplug the power cord. Never use if any component is damaged. Continuing to use the machine may result in fire, electrical shock, or injury. Contact your authorized Roland DG Corp. dealer.
  • Page 14 To Ensure Safe Use Important notes about the power cord, plug, and electrical outlet Never place any object on top or sub- Never allow to get wet. ject to damage. Never bend or twist with undue force. Never make hot. Never pull with undue force.
  • Page 15 To Ensure Safe Use Warning Labels Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured. Front / Inside Caution: Sharp Tool Inadvertent contact may...

  • Page 16: Pour Utiliser En Toute Sécurité

    Pour utiliser en toute sécurité La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dom- mages sont décrites ci-dessous. Avis sur les avertissements Utilisé...
  • Page 17 Pour utiliser en toute sécurité L’utilisation incorrecte peut causer des blessures ATTENTION ATTENTION Ne jamais utiliser un outil de coupe S’assurer de suivre les procédures émoussé. Procéder fréquemment aux d’utilisation décrites dans la documen- travaux d’entretien pour garder l’appareil tation. Ne jamais permettre à quiconque en bon état de fonctionnement.
  • Page 18 Pour utiliser en toute sécurité Le poids de cet appareil est de 47 kg (104 lb.) PRUDENCE PRUDENCE Installer l’appareil à un endroit stable Le déchargement et la mise en place et plat. doivent être faits par au moins 2 per- Installer l’appareil à...
  • Page 19 Pour utiliser en toute sécurité Certains éléments peuvent présenter un risque de pincement, d’emmêlement, de brûlure ou d’autres dangers. ATTENTION Ne jamais faire fonctionner l’appareil si on porte une cravate, un collier ou des vêtements amples. Bien attacher les cheveux longs. Ces vêtements ou ces objets peuvent être coincés dans l’appareil, ce qui causerait des blessures.
  • Page 20 Cela peut prévenir les accidents en cas électrique. Si un objet ou du liquide s’infiltre de fuite de courant ou de démarrage ac- dans l’appareil, débrancher immédiatement cidentel. le câble d’alimentation et communiquer avec le représentant Roland DG autorisé.
  • Page 21 Ne jamais utiliser si un composant est endommagé. Continuer à utiliser l’appareil peut causer un incendie, un choc électrique ou des bles- sures. Communiquer avec le représentant Roland DG Autorisé.
  • Page 22 Pour utiliser en toute sécurité Remarques importantes à propos du câble d'alimentation, de la fiche et de la prise électrique Ne jamais déposer aucun objet sur le Ne jamais laisser l'eau toucher le câble, câble, sur la fiche ou sur la prise car la fiche ou la prise.
  • Page 23 Pour utiliser en toute sécurité Vignettes d'avertissement Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangere- uses. La signification des vignettes est donnée ci-dessous. Respecter les avertissements. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser. Avant Intérieur Attention : outil coupant...

  • Page 24: Important Notes On Handling And Use

    Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these points may not only result in loss of performance, but may also cause malfunction or breakdown. This machine is a precision device.

  • Page 25: About The Documentation For This Machine

    These are user's manual that you view on a computer screen. Installing the respective programs makes these available for viewing.  P. 42, "Installing and Setting Up VPanel" How to View the Online Help VPanel From the [Start] menu( ), click [All Programs], then [Roland VPanel for DWX-30]. Then click [HELP].

  • Page 27: Chapter 1 Getting Started

    Chapter 1 Getting Started 1-1 Machine Highlights ...............26 What You Can Do with This Machine ........26 1-2 Part Names and Functions ...........27 Front and Interior ...............27 Side ...................28 VPanel ..................29 Handy Panel and Built-in Panel ..........30...

  • Page 28: Machine Highlights

    1-1 Machine Highlights What You Can Do with This Machine A Machine Exclusively for Creating Artificial Teeth and Tooth Models This machine is exclusively for making artificial teeth and tooth models. It is used to produce artificial teeth and tooth models using modeling wax or zirconia. Installing and setting up the exclusive programs on your computer and connecting the machine to the com- puter enables you to create high-quality artificial teeth and tooth models in much less time than it would take to fashion them by hand.

  • Page 29: Part Names And Functions

    1-2 Part Names and Functions Front and Interior Front covers (upper and lower) The front covers open upward and downward. To ensure safety, opening either of these covers during cutting or spindle rotation causes an emer- gency stop to occur. ...

  • Page 30: Side

    1-2 Part Names and Functions Side Left side Expansion port A  P. 94, “Expansion Connector A” USB connector  P. 40, “Connecting to the Computer” Handy-panel connector This is for connecting the handy panel.  P. 39, “Connecting the Handy Panel” Connector cable for the rotary axis unit and other equipment...

  • Page 31: Vpanel

    1-2 Part Names and Functions VPanel Operation of the machine is controlled from the screen of your computer. VPanel is a dedicated program for controlling the machine. Coordinates Spindle-rotation button This displays the present tool location. This switches spindle rotation on and off. ...

  • Page 32: Handy Panel And Built-In Panel

    1-2 Part Names and Functions Handy Panel and Built-in Panel You operate this machine using either the handy panel connected to the cutting machine by a cable, or the machine's built-in panel. LEDs Sub power button Operation  P. 50, "How to Start buttons the Machine"...

  • Page 33: Chapter 2 Installation And Setup

    Chapter 2 Installation and Setup 2-1 Checking the Included Items ..........32 2-2 Installation ................34 About Emplacement and Installation .........34 Installation Environment ............34 Unpacking ..................36 Installing the Dust Tray ..............37 About a Dust Collector ...............38 How to Connect the Dust Collection Hoses.......38 2-3 Cable Connections ...............39 Connecting the Handy Panel .............39 Connecting the Power Cord ............39...

  • Page 34: Checking The Included Items

    2-1 Checking the Included Items The following items are included with the machine. Make sure they are all present and accounted for. Collet Collet Power cord(1) Handy panel(1) (diameter 3.175 mm) (diameter 4.0mm)(1) Collet Spanner (10 mm, Hexagonal driver(1) Hexagonal wrench (1) (diameter 3.0mm) (1) 17mm) (one for each) Attachment for detec-...
  • Page 35 2-1 Checking the Included Items Cleaning nozzle (1) Branch adapter A (1) Branch adapter B (1) USB cable (1) User's manual Roland Software (this document) (1) Package CD-ROM (1) Chapter 2 Installation and Setup...

  • Page 36: Installation

    2-2 Installation About Emplacement and Installation WARNING Unloading and emplacement are operations that must be performed by 2 persons or more. Tasks that require undue effort when performed by a small number of persons may result in physical injury. Also, if dropped, such items may cause injury. The weight of the machine alone is 47 kg (104 lb.).
  • Page 37 2-2 Installation Installation Space Ensure that at least the following amount of space is available. Work space Installation space 1.0 m (40 in.) 2.0 m (80 in.) About the installation location The height of installation should be 0.6 m (23.7 in.) or higher above the work floor. This machine is desktop type.

  • Page 38: Unpacking

    2-2 Installation Unpacking Retaining materials are attached to protect the machine from vibration during shipment. When installation is complete, remove these and store in the specified locations.  Remove all retaining materials. Any that remain may cause faulty operation or breakdown when the power is switched on.

  • Page 39: Installing The Dust Tray

    2-2 Installation Storing the retainers You can attach retainers A and B at the location shown in the figure, and store the hexagonal wrench (used when replacing the spindle unit). Store retainer C so that it will not become misplaced, because it is also needed when relocating the machine.

  • Page 40: About A Dust Collector

    2-2 Installation About a Dust Collector You can install a dust collector to collect cutting dust to the machine. You need to prepare a dust collector separately. When you use the machine with a dust collector installed, you should clean the dust collector regularly.

  • Page 41: Cable Connections

    2-3 Cable Connections Connecting the Handy Panel CAUTION Make sure the power to the machine is switched off before attempting to connect or disconnect the cables. Connection or disconnection while the power is on may cause the machine to malfunction. Left side When inserting, orient correctly Handy panel...

  • Page 42: Connecting To The Computer

    2-3 Cable Connections Right side Electrical outlet Power cable Connecting to the Computer You use a USB cable to connect the machine and the computer. At this time, however, the connection to the computer must not be made yet. You make the connection to the computer when you install the Windows- based driver.

  • Page 43: Installing And Setting Up The Software

    Video card and monitor At least 256 colors with a resolution of 1,024 x 768 or more recom- mended) For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com). The Software You Can Install and Set Up VPanel for DWX-30 This is a dedicated program for controlling the modeling machine.

  • Page 44: Installing And Setting Up Vpanel

    Go on to "Installing and Setting Up VPanel" on the following page. Installation and Setup Guide Installing and Setting Up VPanel Procedure  Display the window for the setup menu.  Click [Install] of "VPanel for DWX-30." Setup menu Chapter 2 Installation and Setup...
  • Page 45 2-4 Installing and Setting Up the Software  When the screen shown in the figure appears, click [Next], then follow the prompts to install and set up the program. (Windows Vista or 7: When the [User Account Control] appears, click [Allow] or [Yes].) ...

  • Page 46: Connecting Multiple Units

     Be sure to refrain from using a USB hub. If a USB hub is used, there is a possibility that the machine cannot be connected.  Go to [Start Menu], and click [All Programs] (or [Program]) - [Roland VPanel for DWX- 30] - [VPanel]. The VPanel program starts.
  • Page 47 2-5 Connecting Multiple Units  Click the [Modeling Machine] tab. Select any unused ID in [Machine ID], and press [Set ID]. Assign an ID to identify the machine on VPanel. Since A is assigned to the first machine, be sure to select B, C, or D.
  • Page 48 2-5 Connecting Multiple Units  Restart VPanel. After VPanel is restarted, the assigned ID is enabled, You can connect all the machines of which the setting has been done to the computer by USB cables. At this point, if you connect the machines with a same ID at the same time, the computer might shut down. ...

  • Page 49: Select A Machine To Use

    Up to four machines can be connected to a single computer but parallel use is unavailable. So select a ma- chine to use. Procedure  Go to [Start Menu], and click [All Programs] (or [Program]) - [Roland VPanel for DWX- 30] - [VPanel]. The [Printer Select] window appears ...

  • Page 51: Chapter 3 Basic Operation

    Chapter 3 Basic Operation 3-1 Starting and Quitting .............50 How to Start the Machine ............50 How to Shut down ..............52 Emergency Stop Due to Opening or Closing the Front Cover...53 3-2 Moving the Tool ..............54 Manual Feed ................54 Viewing the Tool Location ............55 Moving to a Specific Position .............57 Moving to the VIEW Position .............57 3-3 Starting and Stopping Spindle Rotation ........58...

  • Page 52: Starting And Quitting

    3-1 Starting and Quitting How to Start the Machine Follow the procedure below to start the machine. When startup is complete, the machine is ready for use. Procedure  Close the front covers. Front covers Close first the lower one, then the upper one.
  • Page 53  On the computer, start VPanel. From the [Start] menu, click [All Programs] (or [Pro- gram]) - [Roland VPanel for DWX-30] - [VPanel]. The window shown in the figure appears. Startup of the machine is complete. Chapter 3 Basic Operation...

  • Page 54: How To Shut Down

    3-1 Starting and Quitting How to Shut down Procedure  On the computer, quit VPanel. Click [Close].  Switch off the main power. The POWER light and READY light go dark. Chapter 3 Basic Operation Chapter 3 Basic Operation...

  • Page 55: Emergency Stop Due To Opening Or Closing The Front Cover

    3-1 Starting and Quitting Emergency Stop Due to Opening or Closing the Front Cover To ensure safety, opening a front cover during cutting or spindle rotation causes an emergency stop to occur. The ERROR light on the cutting machine flashes and VPanel displays the message shown below. Operation cannot be resumed by closing the front cover.

  • Page 56: Moving The Tool

    3-2 Moving the Tool Manual Feed Moving the tool manually is called "manual feed," and you can accomplish this using the feed buttons in VPanel. Feed buttons Clicking these performs manual feed for the tool and the rotary axis.  P. 55, "Viewing the Tool Location" Selecting one of these enables movement by the specified number of steps when a feed button is clicked.

  • Page 57: Viewing The Tool Location

    3-2 Moving the Tool Viewing the Tool Location Coordinate View VPanel displays the present location of the tool as numerical values. The numerical values that indicate the location of the tool are called "coordinates," and the starting point for the coordinates is called the "origin point,"...
  • Page 58 3-2 Moving the Tool Selection of the Coordinate System On this machine, you can switch the display between the following two coordinate systems. User Coordinate System: This is a coordinate system in which the location of the origin point can be freely ...

  • Page 59: Moving To A Specific Position

    3-2 Moving the Tool Moving to a Specific Position Selecting a destination from the list and clicking the [Move] button makes the tool move rapidly to the selected location. Clicking the [Stop] button stops movement. Note: Movement to "Rotation Center Y" is possible only when detection of the jig location has been performed and the center of the axis of rotation has been established.

  • Page 60: Starting And Stopping Spindle Rotation

    3-3 Starting and Stopping Spindle Rotation Starting or Stopping the Spindle Close the front covers and click The spindle begins to rotate. Clicking a second time stops the spindle rota- tion. This displays the present rotating speed of the spindle. Settable range: 6,000 to 30,000 rpm You can adjust the spindle's speed of rotation.

  • Page 61: Pausing And Quitting Cutting

    3-4 Pausing and Quitting Cutting Pausing and Resuming Operation This operation pauses cutting. You perform it using the built-in panel. This also makes it possible to resume cut- ting at the paused position after an operation such as moving the tool to check the status of the workpiece. Procedure ...
  • Page 62 3-4 Pausing and Quitting Cutting  Hold down the PAUSE button for one sec- ond or longer. The tool returns to the position where operation was paused, and cutting resumes. After the tool starts moving, the READY light flashes until cut- ting resumes.

  • Page 63: Quitting Cutting

    3-4 Pausing and Quitting Cutting Quitting Cutting This stops cutting through operation using the built-in panel. Unlike pausing operation, cutting cannot be resumed. Procedure  Press the PAUSE button during cutting. Movement of the tool pauses. The PAUSE light comes on and the READY light flashes. Rotation of the spindle does not stop at this time.

  • Page 64: Handy Panel

    3-5 Handy Panel Using the Handy Panel This is an operation panel connected to the cutting machine by a cable. You can use it to perform such opera- tions as moving the tool or switching spindle rotation on and off. This makes it a handy tool when you want to perform operations while monitoring the material or the tool position from a location close to the machine.
  • Page 65 3-5 Handy Panel LEDs This indicates the axis of movement using the handy panel. Pressing the movement button for an axis makes the corresponding LED light up. Dial Turning this moves the selected axis (the axis whose LED is illuminated). Operating the Handy Panel and VPanel at the Same Time Never operate the handy panel and VPanel simultaneously.

  • Page 67: Chapter 4 Performing Cutting

    Chapter 4 Performing Cutting 4-1 Before Starting Operations ...........66 Spindle Run-in (Warm-up) ............66 Detection of the Jig Location .............67 4-2 Preparation for and Performing Cutting ........70 Usable Workpieces ..............70 Names of Jigs ................71 Sub Clamp Selection ..............71 Cuttable Area ................72 Misalignment of centers of workpiece height and A axis (Offset) ..

  • Page 68: Before Starting Operations

    Spindle Run-in takes maximum one hour. Procedure  Close the front covers.  Go to [Start Menu], and click [All Programs] (or [Program]) - [Roland VPanel for DWX- 30] - [VPanel]. The VPanel program starts.  Click [Setup]. The [Setup] window appears.

  • Page 69: Detection Of The Jig Location

    4-1 Before Starting Operations Detection of the Jig Location WARNING Never inadvertently touch the computer or handy panel while performing this task. Unintended operation of the machine may result in injury. WARNING Securely fasten the jig in place. After securing in place, make sure no wrenches or other articles have inadvertently been left behind.
  • Page 70 4-1 Before Starting Operations  Install the attachment for detection on the detection pin. Attachment for detection Collet Make some space. Push it.  Close the front covers, then in VPanel, click [Jig]. The [Jig Detection] window appears.  Click [Start Sensing]. Make sure no buildup of cutting waste is present on the tool sensor, then click [Continue].
  • Page 71 4-1 Before Starting Operations  When the window shown in the figure ap- pears, click [OK]. Click [Close]. An illustration of the clamp is displayed in “Calibra- tion” of VPanel.  Remove the attachment for detection. Detection of the jig location is finished. Chapter 4 Performing Cutting...

  • Page 72: Preparation For And Performing Cutting

    4-2 Preparation for and Performing Cutting Usable Workpieces Type of Workpieces Modeling wax, Zirconia (pre-sintered) Type (shape) and size of workpiece Size (mm) Type (Shape) of Workpeice External diameter, or Height width × depth Disc without levels diameter 98 to 100 10 to 14 Level section: diameter 98 to 100...

  • Page 73: Names Of Jigs

    4-2 Preparation for and Performing Cutting Names of Jigs Main Clamp Sub Clamp Main Clamp Cap* Spacer Sub Clamp Clamp for Block Workpiece (The height of a workpiece to be used is displayed on the surface of the clamp.) For 12 to 16/ 18 to For 12 to 16/ 18 to For 24 to 26mm For 24 to 26mm...

  • Page 74: Cuttable Area

    4-2 Preparation for and Performing Cutting Cuttable Area The size of the workpiece that can be mounted in the jig and the actual cuttable area are different. Refer to the figure below to determine the size of the workpiece to use and the size of the model you're producing. In the case of a Disc workpiece In the case of a Block workpiece Chapter 4 Performing Cutting...

  • Page 75: Misalignment Of Centers Of Workpiece Height And A Axis (Offset)

    4-2 Preparation for and Performing Cutting Misalignment of centers of workpiece height and A axis (Offset) Create a cutting data with caution, when you’re using a disc workpiece without levels or a block workpiece, since the centers of the workpiece set on the clamp and A axis are misaligned. *NOTE: When you’re using a disc workpiece with levels, the centers of the workpiece set on the clamp and A axis are aligned at all times.

  • Page 76: Mounting The Workpiece

    4-2 Preparation for and Performing Cutting Mounting the Workpiece Procedure  Close the front covers and press the VIEW button.  P. 57, Moving to the VIEW Position  Remove the cover of the dust collection capsule if it is attached. ...
  • Page 77 4-2 Preparation for and Performing Cutting In the case of a Block workpiece Height: 18 to 22 Height: 12 to 16 Spacer Sub-clamp Sub-clamp Clamp C-1 for block workpiece workpiece Clamp C-2 for block workpiece Main-clamp Unit: mm Height: 24 to 26 Sub-clamp Clamp D-1 for block workpiece...

  • Page 78: Installing A Tool

    4-2 Preparation for and Performing Cutting Installing a Tool This describes how to install a tool for cutting. You can use the same method to install a detection pin. *NOTE: The tools are optional items. Important Notes When Selecting a Tool Select a tool giving careful attention to such matters as the length of the tool and the shape of its tip.

  • Page 79: Tool Length Measurement

    4-2 Preparation for and Performing Cutting  Insert the tool (optionally available) into the collet until it makes flush contact. It is recommended to adjust the amount of exten- sion of the tool tip to around 30mm. Also, use a collet and tool of matching diameters.
  • Page 80 4-2 Preparation for and Performing Cutting  Click [Tool]. Make sure no buildup of cutting waste is present on the tool sensor, then click [Continue]. The tool moves and descends to the position where it touches the tool sensor.  Click [OK].

  • Page 81: Starting Cutting

    4-2 Preparation for and Performing Cutting Starting Cutting Send cutting data from the computer and start cutting. The feed rate and the speed of spindle rotation are determined by the cutting data received. Before Starting Cutting Make sure that the following procedures have finished. If these procedures have not finished, the intended cutting may not be possible.

  • Page 82: Override

    4-3 Override What's an Override? On this machine, you can adjust the cutting speed and the speed of spindle rotation while cutting is in prog- ress. You adjust these by specifying the ratio of change relative to the present speed, as a percentage. This feature is called "override."...

  • Page 83: Fine-Tuning The Origins

    4-4 Fine-Tuning the Origins Method for Fine-Tuning the Origins On this machine, after detection of the jig location, the origin of each axis is set up automatically. When you want to adjust the origin of each axis obtained through jig-location detection more exactly, refer to the method described below.

  • Page 84: Determining The Adjustment Value

    4-4 Fine-Tuning the Origins Determining the Adjustment Value Adjustment Value for the Y-axis Origin You determine the adjustment value from the difference in levels at the seam produced between the first and second surfaces in two-surface cutting. The estimated adjustment value is one-half the difference in levels. However, be careful to note the sign of the value (plus or minus).

  • Page 85: Chapter 5 Appendix

    Chapter 5 Appendix 5-1 Maintenance .................84 Care and Maintenance of the Cutting Machine ......84 Care for the Detection Pin and the Attachment for Detection ..85 Maintenance of the Spindle Unit..........86 5-2 What to Do If.................87 Initialization is not performed or initialization fails......87 VPanel doesn't start correctly.

  • Page 86: Maintenance

    5-1 Maintenance Care and Maintenance of the Cutting Machine WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Cutting waste may get inside the machine and cause fire or electrical shock. WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning.

  • Page 87: Care For The Detection Pin And The Attachment For Detection

    5-1 Maintenance Cleaning the dust tray After operation, dispose of any cutting waste that has collected in the dust tray. Dust tray Cleaning inside of the dust collection capsule When cutting is finished, fix the cleaning nozzle to the dust collection hose C and remove the cover of the dust collection capsule to clean the machine.

  • Page 88: Maintenance Of The Spindle Unit

    5-1 Maintenance Maintenance of the Spindle Unit The spindle unit and the belt are parts that wear out. The replacement cycle varies according to usage condi- tions, but as a general guide, you should replace them after every 2,000 hours of use. You can use VPanel to view the total working time of the spindle.

  • Page 89: What To Do If

    Is anything caught on the main clamp? stops continue even after eliminating the cause, contact Perform the followings and remove any obstructions that your authorized Roland DG Corp. dealer. impede initialization.  P. 50, "Starting and quitting," p. 91, "Responding to an Error 1.

  • Page 90: The Spindle Doesn't Rotate

    5-2 What to Do if... Jig detection failed. made using the correct procedure.  P. 41, "Installing the Windows-based Driver" Is the jig, detection pin, sensor or detection attachment dirt? Is VPanel displaying an error message? Clean away any grime on the jig, detection pin, sensor, or ...

  • Page 91: Uninstalling The Driver

    3. Click the [Hardware] tab, then click [Device Manager]. D:\Drivers\25D\WIN7X86 (32 bit edition) The [Device Manager] appears. If you're not using the CD-ROM, go to the Roland DG 4. At the [View] menu, click [Show hidden devices]. Corp. website (http://www.rolanddg.com/) and down- 5.

  • Page 92: The Computer Shut Down

    15. Select "SETUP.EXE" and click [Open], then click [OK]. D:\Drivers\25D\WINXPX86 (32 bit edition) 16. The [User Account Control] appears, click [Allow]. If you're not using the CD-ROM, go to the Roland DG 17. The Setup program for the driver starts. Corp. website (http://www.rolanddg.com/) and down- 18.

  • Page 93: Responding To An Error Message

    In such cases, contact your authorized Roland the problem. If the action described here does DG Corp. dealer.
  • Page 94 If this mes- sage persists even though the handy panel is properly connected, the handy panel may be malfunctioning. Switch off the power and contact your authorized Roland DG Corp. dealer.  P. 39, "Connecting the Handy Panel"...

  • Page 95: Power Rating And Serial Number Locations

    5-4 Power Rating and Serial Number Locations Serial Number This is required when you seek maintenance, servicing, or sup- port. Never peel off the label or let it get dirty. Power Rating Use an electrical outlet that meets the requirements for voltage and frequency given here.

  • Page 96: Expansion Connector Specification

    5-5 Expansion Connector Specification Expansion Connector A Pin Connection  Content Signal Content Signal Number number Reserved OUT8(Output port 8) Reserved IN8 (Input port 8) IN7 (Input port 7) Reserved OUT7(Output port 7) Reserved IN6 (Input port 6) Reserved OUT6(Output port 6) Reserved IN5 (Input port 5) Reserved...
  • Page 97 5-5 Expansion Connector Specification Input Port Specification  Number of input ports: 8 Input voltage: DC 24 V Input current: 7 mA or less Insulation method: Photo-coupler insulation Adaptive connection: Output of an external device (sync output) +24V Configuration of Internal Circuit The input ports are designed for connecting to non-contact...
  • Page 98 5-5 Expansion Connector Specification Example of a Connection to an External Device  +24V External output device This machine (PLC, etc.) (Signal) (Pin number) Output common IN 8 OUT 8 IN 7 OUT 7 IN 6 OUT 6 Sync-type IN 5 OUT 5 transistor output IN 4...

  • Page 99: Expansion Connector B

    5-5 Expansion Connector Specification Expansion Connector B +24V Adaptive plug Connector 100Ω/ 2W Pin 1 Pin 2 If (max) = 1A Ic (max) = 150mA Use a three-contact plug that meets the size requirements above. This circuit works during spindle motor rotation. Do not use the terminal ...

  • Page 100: Dimensional Drawings

    5-6 Dimensional Drawings Dimension of Outline Unit : mm Diameter 55.5 Opening Size to Connect a Dust Collector Unit : mm Chapter 5 Appendix Chapter 5 Appendix...

  • Page 101: Rotary Axis/Tool Sensor Dimension

    5-6 Dimensional Drawings Rotary Axis/Tool Sensor Dimension Rotary Axis Unit : mm Tool Sensor Diameter Unit : mm Diameter Diameter Chapter 5 Appendix...

  • Page 102: Y- And Z-Axis Travel / Table Dimension

    5-6 Dimensional Drawings X-, Y- and Z-axis Travel / Table Dimension X- and Y-axis travel / table dimension Unit : mm Z-axis travel Unit : mm Chapter 5 Appendix Chapter 5 Appendix...

  • Page 103: Specifications

    Power cord, handy panel, collet (diameter 3.175 mm, 4.0 mm, 3.0 mm), detection pin, cap*, spacer, clamp for block workpiece, hexagonal driver, hexagonal wrench, spanner (10 mm, 17 mm), dust tray, USB cable, User’s Manual (this document), Roland Software Package CD-ROM, etc.

  • Page 104: System Requirements For Usb Connection

    5-7 Specifications System Requirements for USB Connection Model preinstalled with 32 or 64-bit Windows 7, Windows Computer Vista, or Windows XP, or any later operating system. Use the included USB cable. USB cable Chapter 5 Appendix...
  • Page 108 R4-101227...

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