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Setup Guide
Read this first
This guide describes the setup tasks and
important conditions about the installation
location that must be met in order to enable
use of this machine.
Roland DG Corporation has developed a special website introducing dental
solutions. For the latest information regarding this machine (including manu-
als), see our special Easy Shape website (http://www.rolandeasyshape.com).

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Summary of Contents for Roland DWX-4W

  • Page 1 Roland DG Corporation has developed a special website introducing dental solutions. For the latest information regarding this machine (including manu- als), see our special Easy Shape website (http://www.rolandeasyshape.com).
  • Page 2  Roland DG Corporation assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.
  • Page 3 Manufacturer: ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN The authorized representative in the EU: Roland DG EMEA, S.L. Parc Tecnologic del Valles C/ Ceramistes, 6 08290 Cerdanyola del Valles / Barcelona Spain For EU Countries WARNING This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may...
  • Page 4 Operating Instructions KEEP GUARDS IN PLACE and in working order. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starker keys. DON'T OVERREACH. Keep proper footing and bal- ance at all times. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.
  • Page 5: Table Of Contents

    Power Rating and Serial Number Locations .................54 Coordinates ............................54 Dimensional Drawings .........................55 Specifications ...........................57 System Requirements for USB Connection ................57 Company names and product names are trademarks or registered trademarks of their respective holders. http://www.rolanddg.com/ Copyright © 2015-2016 Roland DG Corporation...
  • Page 6: To Ensure Safe Use

    To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows. About WARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe WARNING injury should the unit be used improperly.
  • Page 7 Doing so may result in injury. If the cover is may result in injury, blindness, choking, or cracked or broken, contact your authorized other serious accident. Roland DG Corporation dealer. Never attempt to disassemble, repair, or Be careful of the pointed portion inside modify the machine.
  • Page 8 To Ensure Safe Use Milling waste and workpieces are flammable and toxic. WARNING CAUTION Never attempt to mill magnesium or any Wear dust goggles and a mask. Wash other such flammable material. away any milling waste remaining on Fire may occur during milling. the hands.
  • Page 9 Continuing to use the machine may result times. in fire, electrical shock, or injury. This is to enable quick disconnection of the Contact your authorized Roland DG Corp. power plug in the event of an emergency. In- dealer. stall the machine next to an electrical outlet.
  • Page 10 To Ensure Safe Use WARNING WARNING Never use a pneumatic blower. Do not place any electronic devices in the vicinity of this machine. This machine is not compatible with a pneu- matic blower. Milling waste may get inside Because coolant flows within this machine, the machine and cause fire or electrical water may be sprayed on objects in the shock.
  • Page 11 To Ensure Safe Use Danger of components flying off or becoming damaged WARNING WARNING Ensure that the supplied compressed air Keep the supply of compressed air within is not contaminated by water, oil, chemi- the specified pressure range. cals, or foreign objects. Exceeding the specified pressure may result The components may deteriorate or rupture, in a rupture or other major accident.
  • Page 12 To Ensure Safe Use Important notes about the end (cut edge) of the air hose Failure to observe these cautions may result in air leakage or easy dislodgement of the air hose. Also, when a hose has been detached, cut off the end before reattaching the hose. Ensure that it is not Make the cut edge Keep free of damage...
  • Page 13 To Ensure Safe Use Handle the machine with care CAUTION CAUTION Do not overfill or tilt the coolant tank. Be sure to put the specified additive in The fluid inlet on the coolant tank is open. the coolant tank. Overfilling or tilting will cause fluid to spill out. Additives are effective in reducing coolant deterioration and raising the milling efficien- cy in order to maintain product performance.
  • Page 14: Pour Utiliser En Toute Sécurité

    Pour utiliser en toute sécurité La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dommages sont décrites ci-dessous. Avis sur les avertissements Utilisé pour avertir l'utilisateur d'un risque de décès ou de blessure grave en ATTENTION cas de mauvaise utilisation de l'appareil.
  • Page 15 S’assurer de suivre les procédures d’uti- vercle est fissuré ou brisé, communiquer lisation décrites dans le manuel utilisa- avec le représentant Roland DG autorisé. teur. Ne jamais permettre à quiconque Faire attention à la section pointue à ne connaît pas le fonctionnement ou la l’intérieur du couvercle avant.
  • Page 16 Pour utiliser en toute sécurité Les rebuts et morceaux de la coupe sont inflammables et toxiques. ATTENTION PRUDENCE Ne jamais tenter de couper du magnési- Porter des lunettes de protection et un um ni aucun autre matériau inflammable. masque. Rincer toutes les rognures de Un incendie pourrait se produire pendant la coupe.
  • Page 17 électrique ou près d’une prise électrique. En outre, prévoir des blessures. Communiquer avec le suffisamment d’espace pour que la prise représentant Roland DG Autorisé. électrique soit facile d’accès. Ne jamais utiliser à l'extérieur ni à un endroit Utiliser uniquement des accessoires où...
  • Page 18 Pour utiliser en toute sécurité ATTENTION ATTENTION Ne jamais utiliser d'air sous pression. Utiliser un chiffon sec pour nettoyer les pièces avec de la résine de silicone. Cet appareil n'est pas conçu pour être net- toyé à l'aide d'un appareil soufflant. Des rog- Exercer de la prudence pour empêcher nures de coupe peuvent s'infiltrer à...
  • Page 19 Pour utiliser en toute sécurité Composants risquant d'être éjectés ou endommagés ATTENTION ATTENTION S'assurer que l'air comprimé n'est pas Garder l'alimentation en air comprimé à contaminé par de l'eau, de l'huile, des pro- la pression spécifiée. duits chimiques ou des objets étrangers. Appliquer une pression supérieure à...
  • Page 20 Pour utiliser en toute sécurité Remarques importantes relativement à l'extrémité (bord coupé) du tuyau à air. Le non-respect de ces consignes de sécurité peut causer une fuite d'air ou le débranchement du tuyau à air. En outre, si le tuyau à air a été débranché, en couper l'extrémité avant de le rebrancher. S'assurer qu'il n'est Le bord coupé...
  • Page 21 Pour utiliser en toute sécurité Manipuler l’appareil avec soins PRUDENCE PRUDENCE Ne pas trop remplir ni incliner le réservoir S’assurer d’ajouter l’additif précisé dans de liquide de refroidissement. le réservoir de liquide de refroidissement. L’orifice de remplissage du réservoir de Les additifs sont efficaces pour réduire la liquide de refroidissement est ouvert.
  • Page 22: Important Notes On Handling And Use

    Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these points may not only result in loss of performance but may also cause malfunction or breakdown. This machine is a precision device.
  • Page 23: Getting Started

    1. Getting Started About This Machine ..............22 What You Can Do with This Machine ........22 Documentation Included with the Machine ........22 Checking the Part Names and Included Items......23 Part Names and Functions ............23 Checking the Included Items .............26 Detection Pin and Dummy Pin ...........27 Items to Prepare ................28 Source of Compressed Air (Compressor) ........28 Air Hose ..................28...
  • Page 24: About This Machine

    This manual explains how to operate the software and how to perform milling using this machine. The manual is in electronic format, and no printed document is included. You can find the manual on the included Roland Software Package CD.
  • Page 25: Checking The Part Names And Included Items

    Checking the Part Names and Included Items Part Names and Functions Front Front cover To ensure safety, opening the cover during spindle rotation causes an emer- gency stop. Built-in panel Bottom cover Back Regulator The regulator adjusts the pressure of the compressed air.
  • Page 26 Checking the Part Names and Included Items Inside the Front Cover Name Name Name Coolant nozzle Status light Mounting part Collet Milling bur sensor ATC magazine Spindle head Stocker Rotary axis unit * In the manuals for this machine (including this guide), the mechanisms around the spindle unit are called the "spindle head."...
  • Page 27 Checking the Part Names and Included Items Inside the Bottom Cover Coolant tank Storage Side USB connector This is for connecting a USB cable.  P. 38 "Connecting to the Computer" Power switch Power-cord connector Air exhaust port CAUTION Do not place precision devices such as computers in the vicinity of the machine.
  • Page 28: Checking The Included Items

    Detection pin for Coolant tank Mounting screws (4) Waterproof plate (1) correction (1) Fluid inlet cap (1) Setup Guide (this manual) (1) Roland Software Package Maintenance card (1) CD (1) Maintenance kit Case (1) Grease (1) Collet brush (1) Taper cleaner (1)
  • Page 29: Detection Pin And Dummy Pin

    If a detection pin is used for milling even once, it cannot be used to provide proper correction. If for some reason a detection pin for correction is used for milling, a new detection pin for correction will be necessary. In such cases, contact your authorized Roland DG Corporation dealer. 1. Getting Started...
  • Page 30: Items To Prepare

    Items to Prepare Source of Compressed Air (Compressor) This machine requires compressed air. You will need to prepare a compressor separately. WARNING The pressure of the compressed air must be 1.0 MPa or less. Anything higher may result in a serious accident such as a rupture. WARNING Ensure that the supplied compressed air is not contaminated by water, oil, chemicals, or foreign objects.
  • Page 31: Additive

    Items to Prepare Additive To make the coolant, you will need to prepare the designated additive separately. Contact your authorized Roland DG Corporation dealer to purchase additives. Note  Store additives in a cool, dark place.  Due to the characteristics of the internal components, the color may change and deposits of separated components may form, but these do not indicate any problems with the use of the additives.
  • Page 33: Installation And Setup

    2. Installation and Setup Installation ..................32 Placement and Installation ............32 Installation Environment ............32 Installation Space ..............33 Removing the Retainers ............34 Preparing the Regulator ............36 Connecting the Cables..............38 Connecting the Power Cord ............38 Connecting to the Computer............38 Installing the Software..............39 System Requirements ...............39 Installable Software ..............39 Installing the Software ..............40 Steps to Perform Following Installation........43...
  • Page 34: Installation

    Installation Placement and Installation The weight of the machine alone is 53 kg (117 lb.). Unload and place with care. WARNING Unloading and placement are operations that must be performed by 2 persons or more. Tasks that require undue effort when performed by a small number of persons may result in physical injury.
  • Page 35: Installation Space

    Installation Installation Space Ensure that at least the following amount of space is available. Work space Installation space 0.5 m Ensure that a height is available to enable the opening of the front cover. Ensure that space is available in front of and behind the machine to enable the opening of the bottom cover. 966 mm Installation Location Height ...
  • Page 36: Removing The Retainers

    Installation Removing the Retainers Retainers are attached to protect the machine from vibration during shipment. When installation is complete, remove and save these retainers.  There are four retainers attached (retainers A, B, C, and D). Remove all retainers. Any that remain may cause faulty operation or a breakdown when the power is switched on.
  • Page 37 Installation  Remove retainer B. Pull the bottom of retainer B forward. Slide the retainer while holding it upright to remove it.  Remove retainer C. Slide the retainer C to the left. Pull the retainer straight out to remove it. ...
  • Page 38: Preparing The Regulator

    Installation Preparing the Regulator The regulator for this machine is the auto-drain type. Failing to prepare the regulator properly can cause leak- age. Be sure to follow the procedure to prepare the regulator. WARNING Before supplying compressed air, make sure that the bowl is securely attached.
  • Page 39 Installation  Adjust the air pressure. Pull up on the upper knob (the air pressure adjustment knob). Slowly turn the upper knob. Adjust until the meter reads between 0.6 and 0.8 MPa. Push down on the upper knob. WARNING Turn the air pressure adjustment knob slowly and carefully. Otherwise, the machine may move suddenly, posing a risk of injury.
  • Page 40: Connecting The Cables

    Connecting the Cables Connecting the Power Cord WARNING Connect to an electrical outlet that complies with this machine’s ratings (for voltage, frequency, and current). Incorrect voltage or insufficient current may cause fire or electrical shock. WARNING Handle the power cord, plug, and electrical outlet correctly and with care. Never use any damaged article.
  • Page 41: Installing The Software

     This software has not been tested when running in the Windows XP mode in Windows 7. For the latest information, see our special Easy Shape website (http://www.rolandeasyshape.com). Installable Software VPanel for DWX-4W This is the dedicated software for controlling this machine. This software is used to operate this machine and configure various settings.
  • Page 42: Installing The Software

    Log on to Windows as an "Administrator."  Insert the Roland Software Package CD into the CD-ROM drive of the computer. When the automatic playback window appears, click [Run menu.exe]. If a [User Account Control] win- dow appears, click [Allow] or [Yes], and continue with the installation. The setup menu screen appears automatically.
  • Page 43  Click [OK].  Click on the setup menu.  Remove the Roland Software Package CD from the computer.  Switch on the machine's power switch. Initialization starts. 2. Installation and Setup...
  • Page 44  Do not use a USB hub. Connection may not be possible. The driver will be installed automatically. How to View the Electronic-Format Manual Windows 7 / 10 From the [Start] menu, click [All Apps] (or [Program]), then [Roland DWX-4W]. Then click [User's Manual]. Windows 8.1 On the [Start] screen, click .
  • Page 45: Steps To Perform Following Installation

    Steps to Perform Following Installation Before Starting Operations Be sure to perform the following tasks after installing this machine. These tasks are also required when chang- ing the installation location of the machine.  STEP 1: Installing the Waterproof Plate ...
  • Page 46: Step 2: Filling The Coolant Tank

    Use soft or purified water. Using hard water may have a negative effect on the service life of the milling bur and on the quality of the product. Handling Additives  You will need to prepare the designated additive separately. Contact your authorized Roland DG Corpora- tion dealer to purchase additives.  Store additives in a cool, dark place.
  • Page 47 Refer to the appropriate safety data sheet (SDS) for the chemical substances used in the additives and the safety related to those substances. Contact your authorized Roland DG Corporation dealer to purchase additives. CAUTION Be sure to put the specified additive in the coolant tank.
  • Page 48 Steps to Perform Following Installation  Pour in the coolant from the fluid inlet on the top of the tank.  After filling with coolant, close the fluid inlet cap.  Return the coolant tank to its original posi- tion. 2.
  • Page 49: Step 3: Spindle Run-In (Long)

    Steps to Perform Following Installation  Push the coolant tank toward the back of the machine. Push the coolant tank to the point where you feel a click. Make sure that the coolant tank is touching the back of the machine tightly. Do not push the tank using the bottom- cover.
  • Page 50 Steps to Perform Following Installation  Start VPanel. Windows 7 / 10 From the [Start] menu, click [All Apps] (or [Program]), then [Roland DWX-4W]. Then click [VPanel for DWX-4W]. Windows 8.1 On the [Start] screen, click . On the [Apps] screen, click the [VPanel for DWX-4W] icon under [Roland DWX-4W].
  • Page 51: Step 4: Milling Machine Correction

    This procedure must be performed by a trained service technician. This work is required not only when install- ing the machine but also when moving the machine to a different location. Contact your authorized Roland DG Corporation dealer to perform such work.
  • Page 52: Connecting Multiple Units

    Connecting Multiple Units Connection Method Up to four machines can be concurrently connected to a computer. When more than one machine is connected, each machine needs to be identified on VPanel. An ID (A, B, C, and D) must be assigned to each machine to configure the settings for each machine.
  • Page 53 Connecting Multiple Units  Click the [Settings] tab. Click [Set ID]. The [Set ID] selection screen opens.  Select any unused ID, and click [OK]. "A" is assigned as the ID of the machine by default. Since A is assigned to the first machine, be sure to select B, C, or D for subsequent machines.
  • Page 54 The selected ID is now enabled. Verify that the selected ID is displayed on the top window. If the name of the machine has not been changed, "DWX-4W (Copy 1)" is displayed. ("DWX-4W (Copy 2)" is displayed for the third machine.) You can connect all the machines with configured settings to the computer using the USB cables.
  • Page 55: Appendix

    3. Appendix Specifications ................54 Power Rating and Serial Number Locations......54 Coordinates ................54 Dimensional Drawings ...............55 Specifications ................57 System Requirements for USB Connection ......57...
  • Page 56: Specifications

    Specifications Power Rating and Serial Number Locations Serial number The serial number is required for maintenance, servicing, and support. Never peel off the label or let it get dirty. Power rating Use an electrical outlet that meets the ratings for voltage, frequency, and current given here.
  • Page 57: Dimensional Drawings

    Specifications Dimensional Drawings Machine Dimensions Unit: mm (410) 3. Appendix 3. Appendix...
  • Page 58 Specifications Detection Pin Dimensions Unit: mm Workpiece Mounting Part Dimensions Unit: mm (18) (2.5) 3. Appendix...
  • Page 59: Specifications

    * Even when made from the described materials, some workpieces cannot be milled due to specifications or physical properties. For more information, contact your authorized Roland DG Corporation dealer. System Requirements for USB Connection Computer Model preinstalled with the 32- or 64-bit edition of Windows 7, 8.1 or 10 an...
  • Page 60 For China 产品中有毒有害物质或元素的名称及含量 有毒有害物质或元素 部件名称 六价铬 多溴联苯 多溴二苯醚 铅(Pb) 汞(Hg) 镉(Cd) (Cr(Ⅵ)) (PBB) (PBDE) 印刷电路板 × ○ × ○ ○ ○ 头部 × ○ ○ ○ ○ ○ 壳体、底架 × ○ ○ ○ ○ ○ 电源 × ○ × ○ ○...
  • Page 64 R3-160427...

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