Summary of Contents for Endress+Hauser HART promass 60
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BA 013D/06/en/12.99 promass 60 (HART No. 50091878 CV 4.2 Mass Flow Measuring System Valid as of software version V4.00.XX (amplifier) V3.02.XX (communications) Operating Manual...
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For optimum measuring accuracy For optimum measuring accuracy • Zero point adjustment → page 53 • Zero point adjustment → page 35, 39 • Density calibration → page 54 • Density calibration → page 41 • Empty pipe detection → page 51 Endress+Hauser...
(operation via HART protocol) ..62 7.4 Error, alarm and status messages . . . 63 7.5 Replacing the transmitter electronics . . 68 7.6 Replacing the fuse ..69 Endress+Hauser...
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Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA SWAGELOK Registered trademark of Swagelok & Co., Solon, USA TRI-CLAMP Registered trademark of Ladish & Co., Inc. Kenosha, USA VITON Registered trademark of E.I. Du Point de Nemours & Co., Wilmington, USA Endress+Hauser...
• Extensive self-monitoring of the measuring system gives operational safety. Any errors which may occur are given at the configured status output, e.g. power failure, system error, etc. • On power failure, all data of the measuring system are safely stored in the EEPROM (no batteries required). Endress+Hauser...
This also applies to fluids used to clean the Promass sensor (for wetted parts materials → see page 92). Endress+Hauser will be glad to provide information and help.
The amplitude of the Coriolis force depends on the moving mass ∆m, its velocity in → the system v and therefore its mass flow. ω ω ∆ ∆ Fig. 1: Schematic diagram of a measuring tube Coriolis forces in the Promass measuring tubes Endress+Hauser...
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The resonant frequency is thus a function of the density of the fluid and enables the microprocessor to produce a density signal. Temperature measurement The temperature of the measuring tubes is determined and used to compensate for temperature effects. The signal produced is a function of the product temperature. Endress+Hauser...
The Promass 60 measuring system is available with various Ex approvals. Your E+H representative will be pleased to supply information on the approvals available at present. All Ex information and specifications are included in a separate documentation which can be sent by E+H on request. Endress+Hauser...
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2 Description of the System Promass 60 Endress+Hauser...
Danger of the electronics overheating! The connector between the sensor/transmitter housings of the compact version must not be insulated or heated. The connection housing of the remote version should also be kept free. Depending on the fluid temperature, certain installation positions are to be observed (see Fig. 8). Endress+Hauser...
Make sure that the device does not turn or slip due to the higher centre of gravity during transport. Correct Incorrect Correct DN 40...100 DN 80 DN 40...100 Promass M Fig. 5: Transporting the sensor DN 40...100 Endress+Hauser...
The post mounting requires a special mounting set: DN 1, 2: Order No. 50077972 DN 4: Order No. 50079218 A [mm] B [mm] Post mountng set for Promass A (∅ ...3") Fig. 6: Orientation Promass A Endress+Hauser...
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(-25...+60 °C) positioning is recommended as follows: High fluid temperature • Vertical piping: Position A • Horizontal piping: Position C Low fluid temperature • Vertical piping: Position A • Horizontal piping: Position B Fig. 8: Fluid temperature and orientation Endress+Hauser...
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• Ensure potential equalisation between the transmitter and the sensor (see page 19). For post mounting a special mounting set is available (Order No. 50076905). Wall mounting Post mounting Fig. 10: ⁄ (∅ ...3") Mounting the transmitter (Remote version) Endress+Hauser...
Undo both Phillips screws. Rotate the display. Tighten the Phillips screws again. Replace the cover of the electronics area on the transmitter housing. Tighten the Allen screws of the safety grip securely. Fig. 11: Rotating the transmitter housing and the local display Endress+Hauser...
4 mm – Single wire cabling: max. 6 mm Screw the cover of the terminal compartment securely back onto the transmitter housing. Tighten the Allen screws of the safety grip securely. Fig. 12: Connecting the Promass 60 transmitter Endress+Hauser...
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→ Positive zero return, Zero point calibration → Totalizer reset Current output (active) < 700 Ω 0/4...20 mA, R ≥ 250 Ω HART protocol: 4...20 mA, R Ground connection (screening of signal cable) Fig. 13: Electrical connection: power supply, input and outputs Endress+Hauser...
With the remote-mounted version the cables between sensor and transmitter must always be screened and grounded at both ends. This is done at the ground terminals inside the connection housing of sensor and transmitter. Fig. 14: Connecting the remote version Endress+Hauser...
• Move the switch on the Commubox to ‘HART’! Power supply ≥ 250 Ω Screening other instruments or PLC with passive input RS 232C Personal Computer Commubox with E+H software FXA 191 “Commuwin II” and Fig. 16: HART DDE server Electrical connection Commubox FXA 191 Endress+Hauser...
Short-cycle batching on **) available with customised Short-cycle batching off parameterisation. client settings Factory settings *) or totalizer reset via local DIP switches No. 1–12 display (see page 35) **) For filling cycle up to <60 sec. Endress+Hauser...
If the creep falls below of a certain value Operating keys (see Table on page 31), the display segment With these three keys, functions may be above “Low-flow cutoff” becomes immediately accessed, activated, and/or numbers visible. entered (see next page). Fig. 19: Local display Promass 60 Endress+Hauser...
• Zero point or density calibration. – PIPO Zero point value – dEnSItY Density adjustment – MAS-VOL Operating mode (mass/volume) – PrES-SUP Pressure pulse suppression – tESt Display test function Function description → see page 39 Fig. 20: Operation of the local display Endress+Hauser...
Confirm with the “F4” key. 5. Press “F3” HOME function key to return to the “Online” menu level. The actual values measured by the Promass flowmeter with the new settings can now be read off. Fig. 21: Operating the HART handheld (example) Endress+Hauser...
• Configuration mode (see page 21) Is the “DIP / HART” DIP switch in the desired position? If these checks are successful, then switch on the power supply. The instrument is now ready for use. Endress+Hauser...
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ASSIGN AUX. INPUT 0: CANCEL 0: FLUID 1 0: RESET TOTAL. 1 1: START 2: DENSITY ADJUST 1: ZEROPOINT ADJUST 4. CANCEL 2: POS. ZERO RETURN SENSOR DATA K-FACTOR ZEROPOINT NOMINAL DIAMETER SENSOR DATA SERVICE & ANALYSIS TAG NUMBER SETUP Endress+Hauser...
SIMULATION FREQ. 0 Hz 2 Hz 3: 10 Hz 1 kHz PRESS. PULSE SUPPR O. OPEN COLLECTOR RESET DEVICE (Assign Status Output) 0: CANCEL 0: ERROR 7: REBOOT SYSTEM 1: FLOW DIRECTION SENSOR DATA VALUE SERIAL NUMBER SOFTWARE VERSION Endress+Hauser...
Status output Operating Current / pulse output mode ON (flow direction) bidirectional always active (signal output in both flow directions) OFF (error messages) unidirectional active only with positive flow direction (no signal output with negative flow, reverse) Endress+Hauser...
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4...20 mA 0...20 mA reverse forward Scaled full scale Scaled full scale value value At zero flow (Q = 0) and the DIP switch is: ON → Zero scale = 0 mA OFF → Zero scale = 4 mA Endress+Hauser...
Any scaling always applies to both flow directions (bidirectional). Given the respective configuration, the flow direction is displayed at the status output. Eight full scale values are selectable using DIP switches Nrs. 8–10 Factory setting (see Tables on page 38). Endress+Hauser...
110 ms...10 s. The zero point adjustment is also possible by connecting a multimeter (set to “Diode test”) to the auxiliary input terminals. Note! The zero point adjustment can also be performed using the local display with the “0.-AdJUSt” function (see page 39). Endress+Hauser...
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Function description (DIP switches) By activating this function (ON), a better reproducibility for short batching cycles Short-cycle can be achieved. batching → for batching times <60 s OFF → for batching times >60 s and for continuous measuring mode Factory setting Endress+Hauser...
With difficult fluids (outgassing fluids or fluids with solids content) it may be that no stable zero point can be achieved despite carrying out a number of zero point calibrations. In such cases, please contact your E+H Service Centre. (continued on next page) Endress+Hauser...
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“dynamic” zero point calibration. Caution! Dynamic zero point calibration is only required for very special applications! Under normal circumstances, such a calibration is carried out only by the E+H service technician or by an authorised person. Entry Press / – keys Endress+Hauser...
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During the calibration the “adj-bUsy” report is displayed for about 4 seconds, followed by a display of the calibrated density value. Note! Repeat the procedure (point 4 and 5), if an error message is displayed. Check the plant and process conditions if necessary. Endress+Hauser...
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After selecting this function an automatic test of all display elements is carried out. The following displays are shown in sequence: 1. +8.8.8.8.8.8.8.8. (incl. display segments) 2. -0 0 0 0 0 0 0 0 (without display segments) 3. All display elements are blank 4. The actual flow rate is displayed Endress+Hauser...
The totalizer takes into account positive and negative flow directions. – Status output → “FAILURE” The totalizer only takes into account positive flow directions. • In cases of error the totalizer is coupled to the error response of the pulse/frequency ouput (see page 59). Endress+Hauser...
63 ff. MULTI DROP Select the bus address for carrying out data transfer via the HART protocol. ADDRESS Note! The current output is set to 4 mA if the address is not “0”. 2-digit number: 0...15 Endress+Hauser...
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• Creep rate kg/s – kg/h – lb/min – ton/hr MASS UNIT Select the units required for mass. The units selected here also define those for: • Pulse value (e.g. kg/p) • Totalizer kg – t – lb – ton Endress+Hauser...
• Density adjustment value kg/dm – g/cc TEMPERATURE UNIT Select the units for temperature. The unit selected here also applies to the displayed min./max. temperatures in the “SENSOR DATA” function. °C (CELSIUS) – K (KELVIN) – °F (FAHRENHEIT) – °R (RANKINE) Endress+Hauser...
NAMUR recommendations (max. 20.5 mA) or the current output with maximum 25 mA. Note! The 0...20 mA setting is only selectable via DIP switch (“DIP” operating mode). → max. 25 mA 4–20 mA 4–20 mA (NAMUR) → max. 20.5 mA (NAMUR) Endress+Hauser...
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Note! This function is only available if the setting “PULSE” is selected in the function “OPERATION MODE”. Numeric entry: e.g. 240.00 kg Factory setting: dependent on the nominal diameter (continued on next page) Endress+Hauser...
T/2 ≤ B B = Pulse width The above figure applies to positive pulses. Note! This function is only available if the setting “PULSE” is selected in the “OPERATION MODE” function. Numeric entry: 0.05...10.00 s Factory setting: 10.00 s Endress+Hauser...
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• Positive zero return interrupts a simulation in progress and sets the output signal to the fall-back value. OFF – 0 Hz – 2 Hz – 10 Hz – 1 kHz Endress+Hauser...
• When the preset response value is reached or exceeded, the flow is set to the value “0.0000” and the density to the EPD threshold value. • Switching on and off the EPD operates at a time constant of 1 second. Numeric entry: 0.0000...5.9999 kg/l Factory setting: 0.0000 (= switched off) Endress+Hauser...
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For batching applications, always select the time interval for pressure pulse suppression to be smaller than the set time interval between batching cycles. This ensures that there is no positive zero return in the start phase of a filling cycle. Endress+Hauser...
• Error messages and system status during the zero point adjustment can be called up via the “DIAGNOSIS CODE” function (see page 63). • The zero point adjustment can also be performed via the auxiliary input (see page 55). Endress+Hauser...
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VALUE) Performing a field density calibration → see function “DENSITY ADJUST” Note! The density adjust value entered here may deviate from the currently measured fluid density by max. ±10%. Numeric entry: 0.1...5.9999 kg/l Endress+Hauser...
Status output Operating Current / pulse output mode FLOW DIRECTION bidirectional always active (signal output in both flow directions) ERROR unidirectional active only with positive flow direction (no signal output with negative flow, reverse) Endress+Hauser...
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= 1 m/s (ρ = 1 kg/l) Correction factor 100 = 0.5 % of Q with v = 2 m/s (ρ = 1 kg/l) NOMINAL DIAMETER In this function, the actual nominal diameter of the sensor is shown (e.g. 25 mm). Endress+Hauser...
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Number changes if basic alterations have to be made to the software, e.g. owing to technical modifications to the instrument. Function group SETUP (HART) TAG NUMBER Display or entry of measuring point description (max. 8 characters). (TAG) Endress+Hauser...
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6 Function Description Promass 60 Endress+Hauser...
• via error codes (HART) → page 63 Displayed errors System error or fluid velocity too high (v > 12.5 m/s) → two “Error”segments visible → display flashes Process error (pulse and/or current output exceeded) → “> 500 Hz > 25 mA” segment visible Endress+Hauser...
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LED flashes for approx. 30 sec. → During zero point calibration the LED flashes more slowly at approx. 0.25 Hz. LED does not → Measuring system no longer functions light up: (transmitter failure) Fig. 23: Error check using LED Endress+Hauser...
• Verify the DIP switch position conductive)? • Is the LED in the electronics (see page 22). compartment flashing (see page 60)? There is a system error present: Please contact your E+H Service organisation, if the error can not be cleared. Endress+Hauser...
(see page 60)? and initiate corrective measures. Error code → see page 66 There is a system error present: Error code → see page 63 Please contact your E+H Service organisation, if the error can not be cleared. Endress+Hauser...
PICK-UP FAILURE defective. System error amplifier: By E+H-Service LOW VOLTAGE DETECTED The amplifier is detecting (Amplifier) a too low voltage. Power unit or amplifier defective. System error amplifier: By E+H-Service TEMP. CIRCUIT FAILURE Temperature switching of the amplifier defective. Endress+Hauser...
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Error on access to the working memory (RAM). System error By E+H-Service ROM FAILURE COM-module: Error on access to the programme memory (ROM). System error By E+H-Service LOW VOLTAGE COM-module: DETECTED DC/DC converter is supplying a power voltage which is too low. Endress+Hauser...
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System error By E+H-Service EEPROM COM-module: TOT. DATA ERROR A part of the EEPROM data (totalizer block) is damaged or has been overwritten. The default value “0” is entered in the totalizer. Endress+Hauser...
– Lower the flow rate The actual measured – Increase the full scale FREQUENCY OUTP. value is outside the range value accordingly OVERFLOW preset by the scaled (see page 50) full scale value. – Lower the flow rate Endress+Hauser...
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Measured value Not required POS. ZERO-RET. suppression is activated. ACTIVE Frequency simulation Not required FREQ. OUTPUT is activated. SIMUL. ACTIVE Current simulation Not required CURRENT OUTPUT is activated. SIMUL. ACTIVE Zero point adjustment Not required – ZERO ADJUST running. RUNNING Endress+Hauser...
Caution! The Promass M and F electronics are not identical with those of Promass A or Promass I. Replace the old transmitter electronics with new transmitter electronics. Reassemble in reverse sequence. Fig. 24: Replacing the Promass 60 transmitter electronics Endress+Hauser...
Exclusively use the following types of fuses: • Power supply 20...55 V AC / 16...62 V DC 2.5 A slow-acting / 250 V; 5.2 x 20 mm • Power supply 85...230 +10% V AC 1 A slow-acting / 250 V; 5.2 x 20 mm Endress+Hauser...
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7 Diagnosis and Trouble-shooting Promass 60 Endress+Hauser...
316.5 167.0 35.62 DN 50 2" 316.5 167.0 35.62 * DN 15, 25, 40 “FB” = Full bore versions of Promass I DN 8: with DN 15 flanges as standard; All weights stated are those for the compact version Endress+Hauser...
4" – 305.5 156.0 38.46 DN 8: with DN 15 flanges as standard; * DN 100 / 4": nominal diameter DN 80 / 3" with DN 100 / 4" flanges All weights stated are those for the compact version Endress+Hauser...
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DN 8 with DN 15 flanges as standard; DN 100: only for Promass F available; ** DN 100: nominal diameter DN 80 with DN 100 flanges; Fig. 34: *** DN 150: nominal diameter DN 100 with DN 150 flanges Dimensions JIS process connections Endress+Hauser...
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When using PVDF process connections – Use only gaskets as specified above – Use only the specified tightening torques • For large diameters and heavy dead weights → sensor must be supported! Fig. 35: Dimensions and screw tightening torques PVDF process connections Endress+Hauser...
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Fig. 36: 12-VCO-4 ( ") Dimensions VCO process connections (Promass M, F) Diameter / Connection Promass I (without nut) L [mm] DN 8 12-VCO-4 ( ") DN 15 Fig. 37: 12-VCO-4 ( ") Dimensions VCO process connections (Promass I) Endress+Hauser...
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Rd 78 x " Rd 70 x " * DN 15, 25, 40 “FB” = Full bore versions of Promass I; ≤ 0.8 µm as standard 3A version with R Fig. 38: Dimensions Hygienic coupling DIN 11851 / SMS 1145 Endress+Hauser...
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50.4 34.8 DN 50 2" 2" 63.9 47.5 * DN 15, 25, 40 “FB” = Full bore versions of Promass I; ≤ 0.8 µm or R ≤ 0.4 µm as standard 3A version with R Fig. 39: Dimensions Tri-Clamp Endress+Hauser...
0... 70.0 t/h = constant [kg/m 0...180.0 t/h Promass A x = 20 0...350.0 t/h Promass I, M, F x = 100 * DN 15, 25, 40 “FB” = Full bore versions of Promass I (continued on next page) Endress+Hauser...
See specifications “Output signal” • DIP switch configuration: Creep suppression – Switch on point at v ≤ 0.02 m/s (for water) – Switch off point at v ≥ 0.04 m/s (for water) • HART configuration: – Switching points freely selectable (hysteresis: –50%) Endress+Hauser...
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Promass F → ± 0.15% ± [(zero stability / flow rate) x 100]% of rate DN 25 Flow rate: 3.6 t/h = 3600 kg/h 0.9 kg ⁄ h Measuring error = ± 0.15% ± ⋅ 100% = ± 0.175% ⁄ 3600 Endress+Hauser...
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Fluid temperature Promass A –50...+200 °C Promass I –50...+150 °C Promass M –50...+150 °C Promass F –50...+200 °C • Gaskets Viton –15…+200 °C EPDM –40…+160 °C Silicone –60…+200 °C Kalrez –30…+210 °C FEP coated –60…+200 °C (continued on next page) Endress+Hauser...
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Grade 9 Promass F DN 8...100: 1.4539 (904L) stainless steel, DN 8...80: Alloy C-22 2.4602 (N 06022) • Gaskets Promass A, F, I no internal seals Promass M see page 78 ff. Promass M High pressure version: Silicone, Viton Endress+Hauser...
• Jumper for configuring the auxiliary input Configuration using HART protocol: • HART “Communicator DXR 275” handheld • Commuwin II software (remote configuration, process visualization) Display LC-display, 8 digits 11 segments for displayed engineering units and operating status Communication Current output with superimposed HART protocol Endress+Hauser...
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E+H Sales Centre on request. All explosion protection data are given in separate documentation available on request. CE mark By attaching the CE-mark, Endress+Hauser confirms that the Promass 60 measurement system has been successfully tested and fulfills all legal requirements of the relevant EC directives.
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5.40 ⋅ 10 –3 DN 100 – Pressure loss data inclusive interface measuring tube(s) / piping Pressure loss diagrams for water can be found on the following page. * DN 15, 25, 40 “FB” = Full bore versions of Promass I Endress+Hauser...
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High pressure version Promass I [mbar] [t/h] Standard versions: inclusive interface measuring tube(s) / piping Full bore versions * Promass M, F [mbar] [t/h] Promass M Promass M (High pressure version) Promass F Fig. 41: Pressure loss with water Endress+Hauser...
(SI / US) ON = US, OFF = SI Mass flow unit kg/s – kg/h – lb/min – – “Display-Function” rate ton/hr “Set” key → Selection Mass unit kg – t – lb – ton – “Display-Function” “Set” key → Selection Endress+Hauser...
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VOLUME FLOW not visible → Mass Operation mode PULSE – FREQUENCY Pulse (Frequency if – switch Nrs. 5–7: ON – ON – ON) Pulse value Numeric entry Switch Nrs. 5, 6, 7: – Eight values selectable (see page 37) Endress+Hauser...
• Jumper (Display) = right ON or OFF → Totalizer reset Assign status output ERROR Switch No. 2: FLOW DIRECTION ON = Flow direction – OFF = Error System reset CANCEL – – – REBOOT SYSTEM (only available with COMMUWIN II) Endress+Hauser...
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– Density coefficient – Temp. coefficient – Calibration coefficient – Fluid temperature (highest or lowest temperature measured) Serial number Display: – – 100000...999999 Software version Display – – TAG number Display / Entry: – – name (e.g. Reinach 1) Endress+Hauser...