Endress+Hauser Prosonic T FMU30 Operating Instructions Manual

Endress+Hauser Prosonic T FMU30 Operating Instructions Manual

Ultrasonic level measurement
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Operating Instructions
Prosonic T FMU30
Ultrasonic Level Measurement
BA00387F/00/EN/14.14
71244271

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Summary of Contents for Endress+Hauser Prosonic T FMU30

  • Page 1 Operating Instructions Prosonic T FMU30 Ultrasonic Level Measurement BA00387F/00/EN/14.14 71244271...
  • Page 2 You can find an overview of all the device functions in the Appendix. You can find a detailed description of all the device functions in the operating instructions BA00388F/00/EN "Prosonic T - Description of Instrument Functions". This is located on the supplied documentation CD-ROM. Endress+Hauser...
  • Page 3: Table Of Contents

    Notes on safety conventions and symbols ..5 Contact addresses of Endress+Hauser ... 42 Identification ....6 Accessories .
  • Page 4: Safety Instructions

    Operating Manual. Strict compliance with the installation instructions and ratings as stated in this Additional documentation is mandatory. • Ensure that all personnel are suitably qualified. • Observe the specifications in the certificate as well as national and local regulations. Endress+Hauser...
  • Page 5: Notes On Safety Conventions And Symbols

    A terminal which must be connected to earth ground prior to making any other connection to the equipment Equipotential connection (earth bonding) A connection made to the plant grounding system which may be of type e.g. neutral star or equipotential line according to national or company practice Endress+Hauser...
  • Page 6: Identification

    1 Designation according to Directive 94/9/EC and designation of the type of protection (only for certified device variants) 2 Reference to additional safety-relevant documentation (only for certified device variants) 3 Supply voltage 4 Serial number 5 Ident-No. 6 Order Code Endress+Hauser...
  • Page 7: Product Structure

    UNI flange 4"/DN100/100, 316L max 4bar abs/58psia, suitable for 4" 150lbs/DN100 PN16/10K 100 Special version Marking: Tagging (TAG), see additional spec. You can fill in the options of the respective feature into the following table. The filled in options result in the complete order code. FMU30 - Endress+Hauser...
  • Page 8: Scope Of Delivery

    The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark.
  • Page 9: Installation

    Design; dimensions max. 76 max. 76 (2.99) (2.99) ø85 ( 3.35) ø ø85 ( 3.35) ø SW65 SW65 (AF65) (AF65) G 2” G 1½” NPT ” 1½ ” ø50 (1.97) ø39 (1.54) mm (in) L00-FMU30xxx-06-00-00-xx-006 Sensor 1½" Sensor 2" Endress+Hauser...
  • Page 10: Installation Variants

    B Installation with sleeve 1 sealing (EPDM) supplied C Installation with installation bracket D Installation with screw in flange 1 sealing (EPDM) supplied 2 nozzle 3 sensor 4 screw in flange For installation bracket or screw in flange  ä 43, "Accessories". Endress+Hauser...
  • Page 11: Installation Conditions

    • Never install two ultrasonic measuring devices in a tank, as the two signals may affect each other. • To estimate the detection range, use the 3 dB emitting angle .  Sensor 1½" 11° 5 m (16 ft) 0.48 m (1.6 ft) 2" 11° 8 m (26 ft) 0.77 m (2.5 ft) Endress+Hauser...
  • Page 12 • Align the sensor membrane parallel to the water surface. • Keep to the installation distance of the channel or weir. Example: Khafagi-Venturi flume 1 x b A0019607 Khafagi-Venturi flume Blocking distance Inflow Empty calibration Outflow Full calibration Direction of flow Endress+Hauser...
  • Page 13 Prosonic T Installation Example: Triangular weir min. 2 H (= F) min. 2 H min. 3 H L00-FMU30xxx-17-00-00-xx-012 BD Blocking distance E Empty calibration F Full calibration Endress+Hauser...
  • Page 14: Measuring Range

    If the blocking distance is undershot, it may cause device malfunction. Note! In order to notice if the level approaches the blocking distance, you can specify a safety distance (SD). If the level is within this safety distance, the instrument outputs a warning or alarm message. Endress+Hauser...
  • Page 15: Installation Hint

    • If available: Are the measuring point number and labelling correct (visual inspection)? • Is the measuring device sufficiently protected against precipitation and direct sunlight? • Are the cable glands tightened correctly? • After aligning the housing, check the process seal at the nozzle or flange. Endress+Hauser...
  • Page 16: Wiring

    Installation cable screen to the grounding terminal (5) within the terminal compartment. Make connection according to terminal assignment,  ä 17, "Terminal assignment". Tighten cable gland (4). Insert display (2) if fitted. Screw on housing cover (1). Switch on power supply. L00-FMU30xxx-04-00-00-xx-008 Endress+Hauser...
  • Page 17: Terminal Assignment

    Prosonic T Wiring Terminal assignment T 0.5A L- L+ L00-FMU30xxx-04-00-00-de-015 1 Power 2 Fuse as per IEC 60127, T 0.5 A 3 Plant ground 3 4...20 mA Supply voltage The voltages across the terminals directly at the instrument: 14-35 V Endress+Hauser...
  • Page 18: Potential Matching

    After wiring the device, carry out the following checks: • Are the terminals correctly assigned? • Is the cable gland tight? • Is the housing cover fully screwed on? • If power supply available: Does a display appear on the display module? Endress+Hauser...
  • Page 19: Operation

    The LCD module for display and operation is located beneath the housing cover. The measured value is legible through the transparent cover. Open the cover to operate the device. FEU31 4...20mA Display L00-FMU30xxx-07-05-xx-xx-000 1 Display symbol 2 Display (rotatable) 3 Plug-in module 4 Function keys Endress+Hauser...
  • Page 20: Display Appearance

    Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state. If the symbol flashes, this indicates a warning. LOCK_SYMBOL This lock symbol appears when the instrument is locked, i.e. if no input is possible. Endress+Hauser...
  • Page 21 Contrast settings of the LCD Hardware lock / unlock After a hardware lock, an operation of the instrument via display or communication is not possible! The hardware can only be unlocked via the display. An unlock parameter must be entered to do so. Endress+Hauser...
  • Page 22: Function Codes

    The complete measuring system consists of: ENDRESS + HAUSER RMA 422 L00-FMU30xxx-14-00-06-xx-008 PLC (programmable logic controller) Computer with operating tool (e.g. FieldCare) Commubox FXA291 and ToF Adapter FXA291 Operating and display module Prosonic FMU30 Transmitter power supply unit RMA42 or RN221N Endress+Hauser...
  • Page 23: Operation Using The On-Site Display

    + and - interrupts selection; system quits edit mode. Press E to select the next function. Press + and - once; return to previous function. Press + and - twice; return to Group Selection. Press + and - to return to Measured value display. Endress+Hauser...
  • Page 24: Operation Using Fieldcare

    Prosonic T Operation using FieldCare FieldCare is Endress+Hauser's FDT based Plant Asset Management Tool. It can configure all intelligent field devices in your plant and supports you in managing them. By using status information, it also provides a simple but effective means of checking their health.
  • Page 25: Lock/Unlock Configuration

    Now change the parameters. Note! A hardware locking can only be unlocked again via the display by pressing the - and + and E keys at the same time again. It is not possible to unlock the hardware by communication. Endress+Hauser...
  • Page 26: Resetting The Customer Parameters

    Then proceed to the "cust. tank map" (055) function. Select – "reset", to delete (reset) the existing interference echo suppression. – "inactive" to deactivate an existing interference echo suppression. The suppression remains saved. – "active" to reactivate an existing interference echo suppression. Endress+Hauser...
  • Page 27: Commissioning

    A measured value is displayed. This is NOT equivalent to the level in your tank. Firstly carry out a basic calibration. L00-fmrxf000-20-00-00-en-001 Press E to switch to the group selection. Press E again to start the basic calibration. L00-fmrxfg00-20-00-00-en-001 Endress+Hauser...
  • Page 28: Basic Calibration

    Set the medium type in this function. You have the following options: • unknown (e.g. pasty media such as greases, creams, gels etc.) • liquid • solid, grain size < 4 mm, (fine) • solid, grain size > 4 mm, (coarse) Endress+Hauser...
  • Page 29 The averaging filters are set to small The filter and output damping are set signal are set to large values. values. to average values. -> Stable measured value -> Rapid reaction time -> Medium reaction time -> Possibly unstable measured value Endress+Hauser...
  • Page 30 All the filters can be switched off for purposes of service and diagnosis. L00-FMU30xxx-14-00-00-xx-007 L00-FMU30xxx-14-00-00-xx-005 The filters are set to detect even The averaging filters are set to small All filters off relatively weak signals. values. -> Rapid reaction time -> Possibly unstable measured value Endress+Hauser...
  • Page 31 "in safety distance" (016) function. Function "full calibration" (006) In this function, enter the span F, i.e. the distance from the minimum level to the maximum level. Endress+Hauser...
  • Page 32 You can still edit the value. With manual suppression, the default value is 0 m. " Caution! The suppression range must end 0.3 m (1 ft) in front of the echo of the actual level. With an empty tank, do not enter E but E – 0.3 m. Endress+Hauser...
  • Page 33: Envelope Curve

    The FAC and the interference echo suppression (map) are explained in BA00388F "Prosonic T - Description of Instrument Functions" 6.3.2 Function "recording curve" (0E2) In this function, specify whether you want to display • an individual envelope curve • The current envelope curve, with cyclical refreshment. Endress+Hauser...
  • Page 34 The active navigation mode is indicated by a symbol in the top left hand corner of the display. Horizontal Zoom mode: orizontal zoom in horizontal zoom out Move mode: oved to the left moved to the right Vertical Zoom mode: … - vertical zoom (4 steps) L00-FMxxxxxx-07-00-00-en-004 Endress+Hauser...
  • Page 35 • Press E again to run through the different modes of the envelope curve navigation. • Press + and - to exit the navigation. The set increases and shifts are retained. Only when you reactivate the "recording curve" (0E2) function the display settings return to their standard values. Endress+Hauser...
  • Page 36: Troubleshooting

    A121 A125 A155 A164 A171 A116 download error Check connection; Restart download A231 sensor defect Check connection, if necessary replace HF module or electronics A281 interruption temperature Exchange sensor sensor A502 Sensor type not detected Exchange sensor and/or electronics Endress+Hauser...
  • Page 37 Enter additional value pairs points W621 simulation on Switch simulation mode off ["output" (06) function group, "simulation" (065) function]] W681 current out of range (3.8 to Carry out basic calibration; 20.5 mA) check linearisation W691 Filling noise detected, level ramp is active Endress+Hauser...
  • Page 38: Application Errors

    On filling/emptying the 1. Check tank shape (002), e.g. "dome ceiling" or "horizontal cyl." measured value drops 2. If possible, do not select a central installation position 100% 3. Possible user stilling well/echo guide pipe expected actual t → L00-FMU30xxx-19-00-00-en-017 Endress+Hauser...
  • Page 39 1. Check application parameters (002), (003) and (004) 2. If necessary, select a different installation position and/or a larger sensor 100% 3. Align the sensor parallel to the product surface (particularly for bulk solids applications) actual E 641 expected L00-FMU30xxx-19-00-00-en-020 Endress+Hauser...
  • Page 40: Maintenance And Repairs

    Repairs The Endress+Hauser repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves  ä 41, "Spare Parts". For more information on service and spare parts, contact the Service Department at Endress+Hauser.
  • Page 41: Spare Parts

    Select the required spare parts (You may also use the overview drawing on the right side of the screen.) When ordering spare parts, always quote the serial number indicated on the nameplate. As far as necessary, the spare parts also include replacement instructions. Endress+Hauser...
  • Page 42: Return

    The measuring device must be returned if repairs or a factory calibration are required, or if the wrong measuring device has been ordered or delivered. According to legal regulations, Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when handling returned products that are in contact with medium.
  • Page 43: Accessories

    3 (0.12) mm (in) A0019346 • G1½: Order No. 942669-0000 • G2: Order No. 942669-0001 suited for NPT 1½" and 2" as well Screw in flange A0019281 1 Screw in flange 2 Nozzle 3 Sensor 4 Sealing ring EPDM (supplied) Endress+Hauser...
  • Page 44: Cantilever With Mounting Frame Or Wall Bracket

    Special version The filled in options result in the complete order code. FAX50 - Cantilever with mounting frame or wall bracket A0019566 Installation with cantilever and wall bracket Installation with cantilever and mounting frame Cantilever Mounting frame Wall bracket Endress+Hauser...
  • Page 45 • The 50 mm (2.17 in) or 62 mm (2.44 in) orifices serve for the mounting of the 1½" or 2" sensor, respecitvely. • The 22 mm (0.87 in) orifice may be used for an additional sensor. For the mounting of the cantilever can be used: • mounting frame  ä 46 • wall bracket  ä 46 Endress+Hauser...
  • Page 46: Mounting Frame

    919791-0002 1400 (55.1) 316Ti (1.4571) 919791-0003 mm (in) Wall Bracket 3.2 (0.1) 5 (0.2) ø33.7 (1.3) 6.5 (0.3) 25 (1.0) (3.5) 110 (4.3) 150 (5.9) mm (in) A0019350 Material Order Code galv. steel 919792-0000 316Ti (1.4571) 919792-0001 Endress+Hauser...
  • Page 47: Commubox Fxa291

    Accessories Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI00405C/07/EN. Note! For the FMU30 you need the "ToF Adapter FXA291" as an additional accessory.
  • Page 48: Technical Data

    • Cable entry G½ or ½ NPT Supply voltage 14 to 35 V There may be additional restrictions for devices with an explosion protection certificate. Refer to the notes in the appropriate safety instructions (XA). Power consumption 51 mW to 800 mW Endress+Hauser...
  • Page 49 (hydrochloric acid, sulfuric acid, ...), dilute bases (caustic soda, ...), oils, greases, slurries, pastes, ... High vapor pressures or outgassing media (ethanol, acetone, ammonia, ...) can influence the accuracy. If conditions like these are present, please contact the Endress+Hauser support. Endress+Hauser...
  • Page 50 Process temperature -20 °C to +60° C (-4 °F to +140 °F) A temperature sensor is integrated in the sensor for correction of the temperature-dependent time- of-flight. Process pressure 0.7 bar to 3bar abs. (10.15 psi to 43.5 psi) Endress+Hauser...
  • Page 51 Prosonic T Technical Data Endress+Hauser...
  • Page 52: Appendix

    + sw-no. serial no. system parameters Note! The Default values of the parameters are typed in bold face. L00-FMU3xxxx-19-00-00-en-005 Endress+Hauser...
  • Page 53 . period , comma measured dist. measured level detection window application par. not modified modified reset distance unit temperature unit download mode parameter only param. + cust. map mapping only L00-FMU4xxxx-19-00-02-en-005 Endress+Hauser...
  • Page 54: Measuring Principle

    Enter the empty distance E and the span F to calibrate the device. 11.2.4 Blocking distance Span F may not extend into the blocking distance BD. Level echos within the blocking distance cannot be evaluated due to the transient characteristics of the sensor. Endress+Hauser...
  • Page 55: Index

    ........15 Endress+Hauser...
  • Page 56 www.endress.com/worldwide BA00387F/00/EN/14.14 71244271 SGML+FM10 71244271...

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