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Endress+Hauser Proservo NMS5 Operating Instructions Manual

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Operating Instructions

Proservo NMS5
BA00401G/08/EN/05.13
71240036
Software Version: V.4.27G

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Summary of Contents for Endress+Hauser Proservo NMS5

  • Page 1: Operating Instructions

    Operating Instructions Proservo NMS5 BA00401G/08/EN/05.13 71240036 Software Version: V.4.27G...

  • Page 2: Table Of Contents

    Electrostatic Charge ......29 10.10 Contact Addresses of Endress+Hauser ....98 Installation for Wire Drum and Displacer .

  • Page 3: Safety Instructions

    1 Safety Instructions Safety Instructions Designated Use Proservo NMS5 of intelligent tank gauge is designed for high-accuracy liquid level measurement in storage and process applications. NMS5 performs the tank inventory management, loss control, total cost saving, and safe operation. NMS5 is designed for the purpose of single or multi-task installations, converting a wide range of measurement functions.

  • Page 4: Operational Safety

    If device is used for any purpose other than intended, device damage, as well as personal injury or death may result. Devices are supplied with IEC class 1 (ground terminal). Caution! Changes or modifications other than those expressly approved by Endress+Hauser are strictly prohibited. Unauthorized modifications can cause malfunction or damage, resulting in serious injury or death. Endress+Hauser...

  • Page 5: Electrostatic Charge

    Proservo NMS5 1 Safety Instructions Electrostatic Charge Mounting with a stilling well is recommended for use in a tank which contains flammable liquid with conduc- tivity at 10 S/m or less. In case of installation without a stilling well, allow enough stilling time according to the table below before lowering the level gauge down to the liquid surface.

  • Page 6: Notes On Safety Conventions And Symbols

    Proservo NMS5 1 Safety Instructions Notes on Safety Conventions and Symbols In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding symbol in the margin. Safety Conventions...

  • Page 7: Identification

    Proservo NMS5 2 Identification Identification Device Designation 2.1.1 Nameplate The following technical data are given on the instrument nameplate: Type code Order code Serial number PROSERVO NMS53 0044 Order code Measuring range Ser. no. Supply Measuring range Displacer weight Displacer dia.

  • Page 8: Serial Number

    Proservo NMS5 2 Identification Type code Order code Serial number PROSERVO NMS53 Order code Ser. no. Input rated Input Output Relay contact rated 30 V AC, 2A; 42 V DC, 2A, 60 W. Measuring range Ambient temperature Manufacturing date XP Class I, Div. 1, Gp. C, D XP Class I, Zone 1, Gp.
  • Page 9 Proservo NMS5 2 Identification Type code Order code PROSERVO NMS53 Serial number Order code Input rating Ser. no. Input rated Measuring ragne Input XA version number Output Relay contact rated 30 V AC, 2A; 42 V DC, 2A, 60 W.
  • Page 10 Proservo NMS5 2 Identification Type code Order code PROSERVO NMS53 Serial number Ex-proof model Order code Ser. no. Protection class Ex proof model : Measuring range Protection class : / R a t i n g Displacer weight P o w e r s u p p l y :...
  • Page 11 Proservo NMS5 2 Identification Type code Order code Serial number PROSERVO NMS53 0044 Order code Measuring range Ser. no. Supply Measuring range Displacer weight Displacer dia. Measure wire dia. Density range Manufacturing date Test date Tester Zero point of liquid level gauge is under the reference point.

  • Page 12: Ordering Structure

    Proservo NMS5 2 Identification Ordering Structure Drum Housing Pressure Rating; Material: 0… 200mbar/20kPa/2.9psi; Alu 0… 200mbar/20kPa/2.9psi; stainless ste> 0… 5.88bar/588kPa/85.28psi; Alu 0… 5.88bar/588kPa/85.28psi; stainless steel 0… 24.5bar/2.45MPa/355.34psi; stainless steel Special version, TSP-no. to be spec. Approval: 0 Weather proof, IP 67 NEMA 4X 1 TIIS Ex d IIB T4 5 FM XP Cl.
  • Page 13 Proservo NMS5 2 Identification Input: HART (NMT5xx, NRF560, pressure transmitter) 1 x spot temperature Pt100, HART (NRF560, pressure transmitter) 2 x operation contact, HART (NMT5xx, NRF560, pressure transmitter) 1 x spot temperature Pt100, 2 x operation contact, HART (NMT5xx, NRF560, pressure transmitter)
  • Page 14 Proservo NMS5 2 Identification O-ring; chamber finishing: 0 NBR; not selected 1 Silicon rubber; not selected 5 Silicone rubber; FEP coated 3 PTFE (wire drum FKM); not selected 4 PTFE (Wire drum FKM); FEP coated 6 CR; not selected 2 FKM; not selected 7 FKM;...

  • Page 15: Scope Of Delivery

    The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives. Endress+Hauser confirms the successful testing of the device by affixing to it the CE mark. Registered Trademarks ®...

  • Page 16: Installation

    Proservo NMS5 3 Installation Installation Incoming Acceptance, Transport, and Storage 3.1.1 Incoming Acceptance Check the packing and contents for any signs of damage. Check the shipment, and make sure that nothing is missing and that the items match your order.

  • Page 17: Terms Related To Tank Measurements

    Proservo NMS5 3 Installation Terms Related to Tank Measurements NMS5 Reference Line Dip-point Offset Measurement Hatch (Dipping Reference) Nozzle Upper Limit Stop Level Upper Limit Alarm Ullage Level Liquid Level Gauge Reference Length Tank Height Liquid Depth (Innage Level) Upper Layer...

  • Page 18: Design And Dimensions

    Proservo NMS5 3 Installation Design and Dimensions NMS5 - 1/ NMS5 - 4 Electrical compartment Terminal box Display (LCD) Cable entery (A, B, C, D) Max. 39.7mm Wire drum housing Travel Distance of Displacer Flange 34.6mm for 28m Wire (Φ0.15mm) Measuring wire 39.7mm for 36m Wire (Φ0.15mm)

  • Page 19: Necessary Tools For Installation

    Proservo NMS5 3 Installation Necessary Tools for Installation The following tools are required when installing NMS5. 24,26,30,32 Box End Wrench Crescent Wrench 350mm Allen Wrench (Hex Key) 3mm and 5mm Screw Driver Flat Head  ■ Phillips  ■ Wire Cutters or...

  • Page 20: Mounting Of Nms5

    Proservo NMS5 4 Mounting of NMS5 Mounting of NMS5 The following installation procedures are available for NMS5. • Mounting without guide system. • Mounting with stilling well • Mounting with guide wire Application Drawing for Tank Mounting with stilling well or guide wire is required for the following applications: •...

  • Page 21: Mounting Without Guide System

    Proservo NMS5 4 Mounting of NMS5 Mounting without Guide System NMS5 is mounted on a nozzle of the tank roof without any guide system (Refer to Figure. 14: Application for Each Tank). The mounting preparations require the observance of some recommendations for setting the noz- zle and the minimum measuring level.
  • Page 22 Proservo NMS5 4 Mounting of NMS5 Note! The valve is required when mounting NMS5 on pressurized liquid tanks. NMS5 must be mounted on the asymmetric pipe in the direction shown on Figure 16. To calculate the required pipe diameters, the formula below should be used.

  • Page 23: Mounting Nms5 With Guide Wire

    Proservo NMS5 4 Mounting of NMS5 Mounting NMS5 with Guide Wire It is also possible to guide the displacer by a guide wire to prevent lateral motion. Guide Wire Installation Procedure Secure the guide wire [4] to the wire hook.
  • Page 24 Proservo NMS5 4 Mounting of NMS5 Weight Calibration Method for Guide Wire Installation Reference Position 70mm Figure. 18: Weight Calibration for NMS with Guide Wire Weight Calibration Procedure Fix NMS5 temporarily so that NMS5 is located at the outside the reducer plate to perform weight calibration.
  • Page 25 Proservo NMS5 4 Mounting of NMS5 4.4.1 Type of Tanks Fixed Roof Tank with Stilling Well NMS5 NMT539 Measuring Wire Displacer Stilling Well Figure. 19: Stilling Well in Fixed Roof Tank Pressurized Tank with Stilling Well and Ball Valve Proservo NMS5...
  • Page 26 Proservo NMS5 4 Mounting of NMS5 Floating Roof Tank and /or Covered Floating Roof Tank NMS5 NMT539 Measuring Wire Displacer Stilling Well Figure. 21: Stilling Well in Floating Roof Tank/Covered Floating Roof Tank Note! When NMS5 is installed in a floating roof tank, ensure to use a stilling well.

  • Page 27: Preparation For Mounting Of Nms5

    Proservo NMS5 4 Mounting of NMS5 Preparation for Mounting of NMS5 4.5.1 Flange A nozzle and a flange should be prepared prior to mounting NMS5 on the tank. The flange size and the rating of NMS5 vary depending on the customer’s specifications.

  • Page 28: Electrostatic Charge

    Proservo NMS5 4 Mounting of NMS5 Electrostatic Charge Note! When liquid measured by NMS5 has a conductivity at 10 s/cm or less, it is quasi-nonconductive. In this case, using a stilling well or guide wire is recommended. This releases the electrostatic charge on liquid surface. (refer to "1.5 Electrostatic Charge"...
  • Page 29 Proservo NMS5 4 Mounting of NMS5 Drum Housing Cover Tape Set Screw Wire Drum Holder Remove a wire drum holder using a straight slot screwdriver. Fixing Band Displacer Holder Figure. 25: Removing Packing Materials for All-in-one Endress+Hauser...
  • Page 30 Proservo NMS5 4 Mounting of NMS5 4.7.2 Displacer Shipped Separately It is necessary to install the displacer on the measuring wire inside NMS5. Procedure A : Install Displacer prior to Installing NMS5 on Tank Figures Procedure Notes Put NMS5 on the blocks or •...
  • Page 31 Proservo NMS5 4 Mounting of NMS5 4.7.3 Displacer Shipped Separately (Diameter 50mm Displacer) In the case of the diameter 50mm displacer, the displacer can be installed from the calibration window. Note! It is not possible to install the displacer from the calibration window in the following cases.
  • Page 32 Proservo NMS5 4 Mounting of NMS5 Figures Procedures Notes 14. Hold the wire drum and • Wire drum rotates every the displacer by hands. one-fifth revolution. Wire Drum • Displacer move over 15. Remove the wire drum 300mm each one from the drum housing revolution.

  • Page 33: Wiring

    Proservo NMS5 5 Wiring Wiring Wiring Connection The electrical connections of NMS5 are shown in Figures 36-39. Note! The power supply cable should have the following specifications: • PVC, PE, or equivalently isolated • 600 V insulation voltage or equivalent.

  • Page 34: Terminal Assignment

    Proservo NMS5 5 Wiring Terminal Assignment 5.2.1 Ex d, Output 1 : V1, Modbus RS485, HART, Enraf BPM CTR2 OT1+ OT2+ AL4 COM N.C. CTR1 OT1- OT2- NMT+ NMT- Fuse POWL AC Power Supply POWN POWG Ground ARSL ARSG Lightning Arrester...
  • Page 35 Proservo NMS5 5 Wiring 5.2.2 Ex d [ia], Output 1 : V1, Modbus RS485, HART, Enraf BPM AL4 COM CTR2 N.C. CTR1 P_A- P_A+ Fuse POWL AC Power Supply POWN POWG Ground ARSL ARSG Lightning Arrester ARSN P_B+ NRF or Non-IS HART Devices...
  • Page 36 Proservo NMS5 5 Wiring 5.2.3 Exd, Output 1: Whessoe Matic 550 (WM550) Protocol AL4 COM CTR2 Ch1+ Oh2+ CTR1 N.C. Ch1- Oh2- NMT+ NMT- Fuse POWL AC power Supply POWN POWG Ground ARSL ARSG Lightning Arrester ARSN P_B+ NRF or Non IS HART Devices...
  • Page 37 Proservo NMS5 5 Wiring 5.2.4 Exd [ia], Output 1: Whessoe Matic 550 (WM550) Protocol AL4 COM CTR2 Ch1+ Oh2+ N.C. CTR1 Ch1- Oh2- P_A+ P_A- Fuse POWL AC power Supply POWN POWG Ground ARSL ARSG Lightning Arrester ARSN P_B+ NRF or Non-IS HARTDevices...
  • Page 38 Proservo NMS5 5 Wiring 5.2.5 Exd, Output 1: Mark/Space (M/S) Protocol AL4 COM CTR2 N.C. CTR1 NMT+ NMT- Fuse POWL AC power Supply POWN POWG Ground ARSL ARSG Lightning Arrester ARSN P_B+ P_B- NRF or Non IS HART Devices ALM1 / OSP...
  • Page 39 Proservo NMS5 5 Wiring 5.2.6 Exd [ia], Output 1: Mark/Space (M/S) Protocol AL4 COM CTR2 CTR1 N.C. P_A- P_A+ Fuse POWL AC power Supply POWN POWG Ground ARSL ARSG Lightning Arrester ARSN P_B+ NRF or Non-IS HART Devices P_B- ALM1 / OSP...

  • Page 40: Input And Output

    Proservo NMS5 5 Wiring Using the external operation switch, ensure that the settings of the system are the same as shown in the fol- lowing logic setting table. This will allow user to input operation signals. (Hoist-CTR1)(Stop-CTR2) CTR 1 CTR 2...

  • Page 41: Temperature Input System

    Proservo NMS5 5 Wiring Temperature Input System There are two types of temperature input method and two types of Ex protection system as Ex d or Ex [ia] in NMS5. 5.3.1 Ex d NMT Input + HART Input Ex d HART sensor and NMT53x Ex d are connected in this system.
  • Page 42 Proservo NMS5 5 Wiring 5.3.3 Ex ia NMT Input + HART Input Ex d HART sensor and NMT53x Ex ia are connected in this system. HART Sensor Ex d Terminal Module TCB CPU Module Ex d HART Separation Wall Ex d Power feed...

  • Page 43: Operation

    Proservo NMS5 6 Operation Operation Touch Control and Programming Matrix 6.1.1 Display and Operating Elements Display During normal operation, NMS5 has an illuminated LCD that shows the level, the temperature, and the status of the device at "HOME" position. For the display of the other data and the programming of the parameters for operation, NMS5 uses a convenient programming matrix.
  • Page 44 Proservo NMS5 6 Operation Matrix Construction Measured Value 1 0 Measured Value 1 0 Measured Value 2 1 Measured Value 2 1 Operation Operation More Function 3 Calibration More Function 3 Device Data Level Data Contact Output Calibration Analog Out...
  • Page 45 Proservo NMS5 6 Operation Functions • Access to the programming matrix (touch the key for 3 seconds or more). • Return to HOME position (touch the key for 3 seconds or more). • Move the status horizontally in the function group to select functions.

  • Page 46: Home Position

    Proservo NMS5 6 Operation HOME Position After turning on the power, LCD shows the current data on HOME position. Figure. 50: HOME Position The letters A, B, C and D stand for the areas where information on measured values and status of the device...
  • Page 47 Proservo NMS5 6 Operation Displacer Symbol Meaning Status Balance The displacer is resting on the liquid surface or interface and in bal- anced status. T - B Temporary Balance Automatic weight calibration is being carried out. U - U Unbalance Up The displacer is being hoisted and in unbalanced status.

  • Page 48: Access Code

    Proservo NMS5 6 Operation Access Code The access code is to ensure the confidentiality of the setup data. Three security levels are available along with access codes. Security Level Access Code None For Operator For Engineer 51/530/777 The higher levels include the lower ones. e.g. If access code 50 is specified for a function, then code 51 also enables editing.

  • Page 49: Operation Command And New Operation Status

    Proservo NMS5 6 Operation Operation Command and New Operation Status 6.4.1 Operation Commands Operation Commands can be sent the NMS5 from a host system. The following table explain the command codes. Code Command Remarks LEVEL STOP After weight calibration, STOP is set as a default operation command.
  • Page 50 Proservo NMS5 6 Operation Code Meaning NMS Display Seeking middle I/F level MID.INT.SEEKING Following middle I/F level MID.INT.FOLLOWING Seeking bottom level BOTTOM SEEKING Not initialized NO INITIALIZE Stopped at upper pos. UPPER STOP Stopped at lower pos. LOWER STOP Repeatability testing...

  • Page 51: Operation Of Displacer

    Proservo NMS5 6 Operation Operation of Displacer The operation of the displacer for level, bottom level, interface level, and density measurement is possible by touch control. Item Procedure Remarks Select function • Set access code to 50. groupGVH=020 • If editing has previously...

  • Page 52: Calculation Of Level And Densities

    Proservo NMS5 6 Operation Calculation of Level and Densities The section specifies the formula used by NMS5 to calculate levels and densities. Measuring Wire Tension T Density Negligible Measured Displacer Weight W Upper Liquid Density Displacer Measured Displacer Weight Wu...
  • Page 53 Proservo NMS5 6 Operation Densities The upper, middle, and bottom densities are calculated by the following formulas. • Upper density (Pu) and Density profile W - W ρ • Middle density (Pm) ρ ρ • Bottom density (Pb) ρ ρ...

  • Page 54: Commissioning

    Proservo NMS5 7 Commissioning Commissioning Initial Settings All of the initial settings are required for NMS5 in most case. However, depending on NMS5 specification, some settings may not be required. Set Access code 51 at GVH039 before applying the initial settings.
  • Page 55 Proservo NMS5 7 Commissioning 7.1.4 Upper/Lower Stop (GVH161/162) Upper and Lower Stop determine the highest and lowest point of displacer movement. These data are set to 16000mm and 0mm respectively at factory prior to delivery. Change these data to the desired actual Upper and Lower limit values.
  • Page 56 Select type of output for alarm 7.1.8 Contact Relay Alarm Output (GVH240 to 247) When specified and ordered from Endress+Hauser, NMS5 is equipped with contact relay alarm output hard- ware installed. Function settings may be changed as follows: Function Setting Select Relay Select relay number from 1, 2, 3 or 4.

  • Page 57: Settings For Nmt 53X Connections

    Proservo NMS5 7 Commissioning Settings for NMT 53x Connections The following settings are required to display NMT 539 data on NMS5 screens. Item Procedure Remarks In Static Matrix • Set access code 51. "MORE FUNCTION", invoke GVH=030 "MATRIX OF" and select "SERVICE".

  • Page 58: Settings For Connection To Nrf560

    Proservo NMS5 7 Commissioning Settings for Connection to NRF560 To connect NRF560, NMS5 requires the following settings. Caution! Turn on the power to NMS5 first. Item Procedure Remarks In Static Matrix • Set access code 51. "MORE FUNCTION", invoke GVH=030 "MATRIX •...

  • Page 59: Liquid Level Calibration

    Proservo NMS5 7 Commissioning Liquid Level Calibration 7.4.1 Opened Tank Preparation Select LEVEL at GVH020 Operation. The displacer will descend to the liquid surface and balance. When "BAL" is displayed, the displacer stopped moving. When measuring the liquid level manually, use an approved method.
  • Page 60 Proservo NMS5 7 Commissioning 7.4.2 Closed Tank Level Calibration Procedure for Closed Tank Closed tanks (e.g. LPG) cannot be hand-dipped. Follow the procedure shown below. Figure. 64: Level Calibration 1 Check the NMS parameter ITEM UPPER DENSITY WIRE DRUM CIRC.
  • Page 61 Proservo NMS5 7 Commissioning 45mm 45mm Figure. 66: Level Calibration 2 Set Level Calibration to 45mm at GVH150 (SET LEVEL) in G1 MATRIX (Calibration).The bottom is ZERO. • If the bottom plate is not Zero (ex; X mm), adjust the level value by adding to the value.

  • Page 62: Remote Communications

    Proservo NMS5 7 Commissioning Remote Communications 7.5.1 Digital Output The desired loop address for most digital protocols can be set at G2V8H5 (Address). The allowable range for setting varies depending on the protocol installed in NMS5. The range has 0-9, 00-FF (FF is fixed for MIC pro- tocol), or 1-247 for Modbus.
  • Page 63 Proservo NMS5 7 Commissioning 7.5.3 Mark/Space(M/S) Communication Board Setting Jumper Setting Jumper settings for M/S communication board Jumper Function Default condition J3 (Mode) Use EPROM [IC4]->short Short J3 (Reset) Reset Open J3 (WD) Watch dog setting Short Polling Address Setting...
  • Page 64 Proservo NMS5 7 Commissioning 7.5.4 ENRAF Bi Phase Communication Board (COM-3) Setting Jumper Setting COM-3 Communication Board Jumper Setting Jumper Function Default Condition ROM type setting JP1 (Mode) 1-2 short: 27C4096 2-3 short 2-3 short: 27C1024 CPU mode setting (Fixed)

  • Page 65: Analog Output

    Proservo NMS5 7 Commissioning 7.5.5 Analog Output Setting of analog output 4-20mA is available when ordered from Endress+Hauser. NMS5 is delivered with ana- log output hardware installed. For the following matrix parameter settings, Access code 51, is required. Matrix Item...
  • Page 66 Proservo NMS5 7 Commissioning 7.5.6 Contact Relay Alarm Output The specification of alarm for output contact relay is delivered as a part of NMS5. This specification allows a maximum of 4 output contact relay settings. Set access code 51 in case of the following matrix parameters.
  • Page 67 Proservo NMS5 7 Commissioning 7.5.7 Relay Logic Module Name I/O - 3 Alarm Output, Standard 4 relays with potential-free change-over contacts, freely assignable to (Order Code Position measured value 050= 1,2,3 or 5) Hysteresis, Alarm Output Switch points and switching hysteresis freely adjustable, residual...
  • Page 68 Proservo NMS5 7 Commissioning Operation Input 2 photo couplers, for external input from controller (tumbler switch, DCS, etc.) Operation output logic CTR1 CTR2 Gauge Status LEVEL 0 (OFF) 0 (OFF) 1 (ON) 0 (OFF) STOP 0 (OFF) 1 (ON) INTERFACE...

  • Page 69: Density And Density Profile Measurements

    7.6.1 Spot Density Measurement Spot measurement for up to 3 liquid phases is an option that is available when ordered from Endress+Hauser. The following preconditions are required in order to assure safe and accurate operation. • NMS5 must be configured for Spot density measurement as ordered from Endress+Hauser.
  • Page 70 Access Code 51 is required to edit parameters. • NMS5 must be configured for Spot & Profile density measurement as ordered from Endress+Hauser. Contact Endress+Hauser for the information regarding upgrading NMS5.
  • Page 71 Proservo NMS5 7 Commissioning • A. Tank profile for up to 16 points for total liquid height G8V4H0 Ope Select: Select 1: Tank Profile. • B. Tank profile for upper phase liquid only G8V4H0 Ope Select: Select 2: I/F Profile.
  • Page 72 Proservo NMS5 7 Commissioning G8V4H1 OPE. POINT Item Procedure Remarks Select G8V4H1 "OPE • Set access code to 51. Matrix Group: TANK PROFILE POINT " to determine Default value is 2 points number of density and selectable up to 16 Function measuring points.
  • Page 73 Proservo NMS5 7 Commissioning G8V4H6 LIQ. WAIT TIME Item Procedure Remarks Select G8V4H6 "LIQ. • Set access code to 51. A WAIT TIME" to small turbulence made by Matrix Group : TANK PROFILE determine the displacer the movement of displacer...
  • Page 74 Proservo NMS5 7 Commissioning Operation of Tank Profile (Density Profile) Measurement After all the initial settings are completed, the actual operation can be proceeded by one simple command. The operation status regarding this function is displayed at G8V5H0 and the liquid level condition is also displayed at G8V5H1.
  • Page 75 Proservo NMS5 7 Commissioning Density Profile Operation Diagram Proservo NMS5 Nozzle First Displacer Weight Calculation Line 8 points of air weight measurement (Approximately 500mm from Liquid Level) (within 300mm circumference of wire drum) Liquid Level No. 1 Measuring Point No. 2 Measuring Point No.

  • Page 76: Interface Measurement

    Proservo NMS5 7 Commissioning Interface Measurement NMS5 can measure interface levels via the following operations. • Upper Interface Level: returns the level data for the interface between top 2 liquid phases. Displacer remains at interface level in UPPER INTERFACE operation.

  • Page 77: Sealing Of Nms5

    Proservo NMS5 7 Commissioning Sealing of NMS5 NMS5 can be sealed, and data can be made unchangeable for custody transfer purposes as follows. Sealing of NMS5 Procedure Set OPE. DENSITY at GVH=278 as the liquid density (if the density is expected to change during operation, set the average value.).

  • Page 78: Maintenance

    Repairs The Endress+Hauser repair policy is based on the fact that the measuring devices have a modular design and that customers are able to undertake repairs themselves. Spare parts are contained in corresponding kits along with their related replacement instructions.

  • Page 79: Accessories

    Proservo NMS5 9 Accessories Accessories Calibration Chamber Refer to the separate "Technical Information for NMS5". NHC4HP: high pressure version NHC4LP: low pressure version CALIBRATION CHAMBER 8 hole Flange Flange Ø150 Figure. 79: Calibration Chamber Power and Control Switch Power + Control Swith...

  • Page 80: Ball Valve Nhv4A

    Proservo NMS5 9 Accessories Ball Valve NHV4A NHV4A: Standard ball valve with ANSI flanges NHV4J: Standard ball valve with JIS flanges Body cap Ball Body Figure. 81: Ball Valve Reducing Flange NHF4 High pressure (ANSI example) Low pressure (JPI example)

  • Page 81: Diagnosis And Troubleshooting

    Proservo NMS5 10 Diagnosis and Troubleshooting Diagnosis and Troubleshooting NMS5 has a superb self-diagnosis function which monitors its operation. If an error is occurred, the corre- sponding message is displayed on the LCD. The selected matrix position and the error message are displayed every few seconds alternatively.

  • Page 82: Error And Status Messages

    Proservo NMS5 10 Diagnosis and Troubleshooting 10.2 Error and Status Messages Message Cause Remedy Error Code -49.5 ºC Indication of shorted element in NMT Check GVH=450 thru GVH=459 to see element. temperature sensor 358.0 ºC Element is not enabled, or not Check GVH=482 Total number of elements installed in NMT temperature sensor .
  • Page 83 Proservo NMS5 10 Diagnosis and Troubleshooting Message Cause Remedy Error Code OVERTENSION The tension on the measuring wire Check if the displacer motion is blocked by clogging or exceeds the upper limit set at sticking. position GVH=162 "OVER TENS. To release overtensioning, access position GVH=371 SET."...

  • Page 84: Flowcharts For Diagnostics And Troubleshooting

    Proservo NMS5 10 Diagnosis and Troubleshooting 10.3 Flowcharts for Diagnostics and Troubleshooting Diagnostic : -49.5 C Diagnostic : ADJ A, I or Z COUNTER Meaning: Meaning: (Level display) ADJ(A, I, Z) COUNTER Shorted element in NMT Automatic software temperature adjustment working -49.5 C...
  • Page 85 Proservo NMS5 10 Diagnosis and Troubleshooting Diagnostic : BELOW BOT. POINT Diagnostic : DISPL CALIB ERROR Meaning: Meaning: Shorted element in NMT (FLASHING ON ANY Measured weight of the (FLASHING ON ANY temperature DISPLAY) displacer exceeds DISPLAY) allowable limit: G1V8H4 >=G1V8H5 Clean displacer, wire, wire SW v 4.20 or Later ?
  • Page 86 Proservo NMS5 10 Diagnosis and Troubleshooting Diagnostic : LOCAL ERROR NRF Diagnostic : LOCAL ERROR DEV1(2) Meaning: Meaning: An error has occurred at the (FLASHING ON ANY An error has occurred at the (FLASHING ON ANY HART device. DISPLAY) NRF tank side indicator.
  • Page 87 Proservo NMS5 10 Diagnosis and Troubleshooting Diagnostic : MPU: START ACT Diagnostic : ROM ERROR Meaning: Meaning: MPU: START ACT CPU ROM failure. Power supply has been ROM ERROR turned (off and) on. Exchange TCB module, YYMMDDhhmm TT ## Indicates normal operation.
  • Page 88 Proservo NMS5 10 Diagnosis and Troubleshooting Diagnostic : TEMP. COM. SHORT Diagnostic : UNDERTENTION Meaning: Meaning: (FLASHING ON ANY (FLASHING ON ANY Tension on measuring wire Shorted element in NMT DISPLAY) DISPLAY) is more less value in temperature sensor. G1V6H3.
  • Page 89 Proservo NMS5 10 Diagnosis and Troubleshooting Diagnostic : Calibration unsuccessful Diagnostic : No response to OPERATION After calibration G3V7H0 Measured Weight = 0.0 minus value. G0V2H0 = LEVEL, G0V2H1 0 = (not LEVEL) LEVEL (not LEVEL) 0.0g OPERATION OPERATION STATUS...

  • Page 90: Setting After Parts Replacement

    Proservo NMS5 10 Diagnosis and Troubleshooting 10.4 Setting after Parts Replacement After any part of NMS5 is replaced, and before starting NMS5 calibration, specify the data on the following equipment. • Circumferential length of wire drum (indicated on face of wire drum) •...

  • Page 91: Intelligent Function

    Proservo NMS5 10 Diagnosis and Troubleshooting 10.5 Intelligent Function 10.5.1 Maintenance Prediction Function The history of maintenance is displayed at matrix screen GVH=265 "(Parts Overused Date)." LCD screen dis- plays the following contents. • Total operation time for parts managed according to this value •...

  • Page 92: Spare Parts

    10 Diagnosis and Troubleshooting 10.6 Spare Parts Spare parts are contained in kits. Spare parts for NMS5 which can be ordered from Endress+Hauser are shown with their order numbers in the diagram below. Contact Endress+Hauser service representatives for further assistance.
  • Page 93 Proservo NMS5 10 Diagnosis and Troubleshooting Order Code List Order Code Parts Name Order Code Parts Name 11 Oring 70106039 Upgrade kit HART active output 017803-0034 O-ring, cover drum housing Alu, NBR 56004534 Communication module WM550, arrestor 70106019 O-ring, cover drum housing Alu, CR...
  • Page 94 Proservo NMS5 10 Diagnosis and Troubleshooting Order Code Prts Name Order Code Parts Name 43 Chasis 53 Measuring Wire, Displacer 017800-0015 PCB CPU Carrier set complete, spacer 56004257 5x measuring wire, 28m, d=0.15mm, 316L 44 Display Module 71114403 Measuring wire 0.15mm 28m SUS316L, ring SUS316...

  • Page 95: Return

    10 Diagnosis and Troubleshooting 10.7 Return The following procedure must be performed before returning NMS5 transmitter to Endress+Hauser e.g. for repair or calibration. • Remove all residue. Pay special attention to the gasket grooves and crevices where fluid may be present.

  • Page 96: 10.9 Gauge Software

    V4.27 G, from 05.12 4-20mA long range support BA00401G/08/en/03.13 10.10 Contact Addresses of Endress+Hauser The addresses of Endress+Hauser are given on the back cover of this operating manual. If you have any questions, do not hesitate to contact E+H representatives. Endress+Hauser...

  • Page 97: Displacer And Measuring Wire

    Proservo NMS5 11 Displacer and Measuring Wire Displacer and Measuring Wire 11.1 Shape, Diameter, and Material 11.1.1 Displacer There are several types of displacer available for NMS5. • The standard type has cylindrical shape and a diameter of 50 mm. Diameters from 30 to 50 mm are optional.

  • Page 98: Alarm History Display

    Proservo NMS5 11 Displacer and Measuring Wire 11.2 Alarm History Display Item Procedure Remarks Matrix Group: DEVICE DATA 1. Bring up Static Matrix GVH=034 *ALARM CONTACT." 0 3 4 ALARM CONTACT MORE FUNCTION Figure. 88: Device Data Touch Control Figure. 89: LCD (Display) 2.

  • Page 99: List Of Alarm Messages

    Proservo NMS5 11 Displacer and Measuring Wire 11.3 List of Alarm Messages MESSAGE Cause of Alarm UPPER LIMIT LEVEL The level has risen above the set alarm operation value. LOWER LIMIT LEVEL The level has fallen below the set alarm operation value.
  • Page 100 Proservo NMS5 11 Displacer and Measuring Wire Caution! Do not let wire fall off the wire drum. Lift the displacer until Sensor Count is stable and record the value of Sensor Count (Wa1). • |Wa2 - Wa1 | = 10000 (+/-100)? If Yes, go to step 7 "GVH740 A Zero".

  • Page 101: Initial Weight Calibration

    Proservo NMS5 11 Displacer and Measuring Wire 11.5 Initial Weight Calibration 11.5.1 Displacer Weight Calibration Weight table calibration must be done after completing hall sensor adjustment. The calibration procedures will vary depending on the measurement specifications. Use this procedure ONLY for NMS5 with level measure- ment function.
  • Page 102 Proservo NMS5 11 Displacer and Measuring Wire Item Procedure Remarks 6. Press "E" at "Displacer • Calibration set ok?". automatically starts, which takes Displacer set: ok? 7. Press "E" and "+" keys approximately 10 together at "Displacer minutes. on: E & +".
  • Page 103 Proservo NMS5 11 Displacer and Measuring Wire Weight Table Calibration and Density Item Procedure Remarks 1. Set Access Code at 51 Displacer and confirm the 50.x g Wire Drum weight e.g. following data. 300.110 e.g. 250.2 g • G3V4H0 wire Drum Circum.(engraved on...
  • Page 104 Proservo NMS5 11 Displacer and Measuring Wire Item Procedure Remarks 5. Replace the displacer with 50 x g weight and wait until Sa and Sb are stable. 6. Press "E" and (-) key together. Figure. 103: Calibration 3-B 7. Remove the 50xg wight •...

  • Page 105: Technical Data

    Proservo NMS5 12 Technical Data Technical Data 0 to 16, 28, or 36m depending on material specification Measuring Range (longer ranges available upon consultation) Density Limits 0.430 to 2.000 g/cm (430 to 2000 kg/m Level: +/- 0.7mm (0.027 inch) Accuracy Interface: +/- 2.7mm (0.106 inch)

  • Page 106: Matrix

    Proservo NMS5 13 Matrix Matrix 13.1 Programming Matrix Endress+Hauser...
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  • Page 116: Description Of Programming Matrix

    Proservo NMS5 13 Matrix 13.2 Description of Programming Matrix Endress+Hauser...
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  • Page 152: Appendix

    Proservo NMS5 14 Appendix Appendix 14.1 RS 485 MODBUS (COM- 5) Terminator Terminator Switch Setting Procedure 1 RS- 485 Communication Module until 2008 Set all slide switch (four bits) turn to ON when termination is required. Terminator Switch OFF Terminator Switch ON Figure.
  • Page 153 Proservo NMS5 14 Appendix 2 COMM-5 RS- 485 Communication Module from 2009 Set all piano type switch 1 - 1 and switch 2 - 3, 2 - 4 turn to ON (UP) when termination is required. Figure. 107: COM-5 RS-485 Communication Module...

  • Page 154: Measurement Wire Replacement

    Proservo NMS5 14 Appendix 14.2 Measurement Wire Replacement Procedure for Winding Wire onto Wire Drum Prepare a box with approx. 300mm(w) × 300mm(d) × 50mm(h) for wire storing. Take out the measurement wire from the plastic bag. Put the wire into the box without twisting.
  • Page 155 Proservo NMS5 14 Appendix Fixing Wire Procedure Put the wire drum on the desk and fix the wire by masking tape remaining 500mm wire. Masking Tape Figure. 109: Wire and Wire Drum Wind the wire toward the wire drum 2 times around the ring.

  • Page 156: Displacer

    Proservo NMS5 14 Appendix 14.3 Displacer 14.3.1 Displacer Installation Installation Procedure Mount the displacer on the wire ring. Wind the securing wire on the ring. Wind the ground wire between washers twice. Secure the nut with a wrench. This completes the displacer installation procedure.
  • Page 157 Proservo NMS5 14 Appendix 14.3.2 PTFE Displacer Installation Installation Procedure Remove the screw using a flathead screwdriver. Mount the displacer on the teflon-ring. PTFE Wire: Install the ground wire of the displacer from the wire insertion slot until the ground wire touches to the wall of the screw hole.
  • Page 158 Proservo NMS5 14 Appendix 14.3.3 Displacers Actual draft position may change slightly with tank parameters. Ø30mm PTFE Cylindrical Ø30mm SUS Cylindrical Ø 11mm Weight 261g Volume 85cm Weight 240g Balance volume 41.3cm Volume 108cm Draft point 63.8mm Balance volume 53.7cm Draft point 79.5mm...
  • Page 159 Proservo NMS5 14 Appendix Ø50mm SUS Cylindrical Ø50mm AlloyC Cylindrical Weight 253g Weight 250g Volume 138cm Volume 138cm Balance volume 70.8cm Balance volume 70.8cm Draft point Draft point 45.0mm 45.0mm Draft point Draft point Ø 50.8mm Ø 50.8mm Ø50mm PTFE Conical Ø50mm PTFE Cylindrical...
  • Page 160 Proservo NMS5 14 Appendix Ø70mm SUS Conical NMi-W&M Weight 245g Volume 122cm Balance volume 52.7cm Draft point 16.9mm Draft Point Ø 70mm Ø110mm SUS Conical PTB-W&M Weight 223g Volume 136cm Balance volume 36.3cm Draft point 10.0mm Draft Point Ø 110 mm Figure.
  • Page 161 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 162 WWW.endress.com/worldwide Endress+Hauser Yamanashi Co., Ltd. 862-1 Mitsukunugi Sakaigawa-cho Fuefuki-shi Yamanashi, 406-0846 Japan Phone: ++81 55 266 4964 Fax: ++81 55 266 4969 BA00401G/08/EN/05.13 71240036 FM+XML/DITA 11.0...

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