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Endress+Hauser Proservo NMS80 Brief Operating Instructions

Tank gauging
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KA01200G/00/EN/01.16
71320492
Products
Brief Operating Instructions
Proservo NMS80
Tank Gauging
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information about the device can be found in the
Operating Instructions and the other documentation:
Available for all device versions via:
– Internet:
www.endress.com/deviceviewer
– Smart phone/tablet: Endress+Hauser Operations App
Solutions
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Summary of Contents for Endress+Hauser Proservo NMS80

  • Page 1 Operating Instructions pertaining to the device. Detailed information about the device can be found in the Operating Instructions and the other documentation: Available for all device versions via: – Internet: www.endress.com/deviceviewer – Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Proservo NMS80 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Proservo NMS80 Table of contents Table of contents About this document ............. 4 Symbols .

  • Page 4: About This Document

    About this document Proservo NMS80 About this document Symbols 1.1.1 Safety symbols Symbol Meaning DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in DANGER serious or fatal injury. WARNING! WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
  • Page 5 Proservo NMS80 About this document 1.1.4 Symbols for certain types of information Symbol Meaning Symbol Meaning Permitted Preferred Procedures, processes or actions that Procedures, processes or actions that are permitted. are preferred. Forbidden Procedures, processes or actions that Indicates additional information.

  • Page 6: Basic Safety Instructions

    Basic safety instructions Proservo NMS80 Basic safety instructions Requirements for the personnel The personnel must fulfill the following requirements for its tasks: ‣ Trained, qualified specialists must have a relevant qualification for this specific function and task ‣ Are authorized by the plant owner/operator ‣...

  • Page 7: Workplace Safety

    The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Endress+Hauser...

  • Page 8: Product Description

    Product description Proservo NMS80 Product description Product design A0030105  1 Configuration of NMS80 Front cover Display Modules Sensor unit Housing Wire drum Bracket Rear cover Displacer Endress+Hauser...

  • Page 9: Incoming Acceptance And Product Identification

    ): All information about the measuring device is displayed. • Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: all the information for the measuring device is displayed.

  • Page 10: Installation

    Installation Proservo NMS80 Installation Requirements 5.1.1 Mounting with guide wires It is also possible to guide the displacer with guide wires to prevent swinging. 100 (3.94) A0026819  2 Guide wire; dimensions mm (in) Description Calibration chamber Spring and sleeve...
  • Page 11 Proservo NMS80 Installation Description Crimp tool NMS8x 1) 2) Reducer plate Spring, SUS304 Sleeve, SUS316 Calibration chamber for maintenance NHC4HP for high pressure, SCS13 equivalent to SUS304 NHC4LP for low pressure, SCS13 equivalent to SUS304 Tank Measuring wire Guide wire, SUS316...
  • Page 12 Installation Proservo NMS80 A0026887  3 Guide wire installation NMS8x Reducer plate Displacer Guide wires Springs Displacer guide ring Endress+Hauser...
  • Page 13 Proservo NMS80 Installation 5.1.2 Alignment of NMS8x Flange Confirm that the size of the nozzle and the flange is matched prior to mounting NMS8x on the tank. The flange size and the rating of NMS8x vary depending on the customer’s specifications.
  • Page 14 Installation Proservo NMS80 -90° 90° -45° 45° 0° ≥500 (19.69) A0026890  5 Recommended position for mounting NMS8x and minimum measuring level; dimensions mm (in) Inlet pipe Tank nozzle • Before pouring liquid into the tank, confirm that liquid flowing through the inlet of the pipe will not contact the displacer directly.

  • Page 15: Mounting Of The Device

    Proservo NMS80 Installation 5.1.3 Electrostatic charge When liquid measured by NMS8x has a conductivity of 1 uS/m or less, it is quasi- nonconductive. In this case, using a stilling well or guide wire is recommended. This releases the electrostatic charge on the liquid surface.
  • Page 16 Installation Proservo NMS80 5.2.2 Verification of displacer and wire drum Prior to installation of NMS8x, confirm that the serial numbers of displacer and the wire drum match with those printed to the label attached on the housing. Ser.no.: 98765432109 712xxxxx Spare part-no.:...
  • Page 17 Proservo NMS80 Installation 5.2.3 Installation for all-in-one method In the case of a 50 mm (1.97 in) or 70 mm (2.76 in) diameter displacer, the device can be delivered by all-in-one method. A0030108  7 Removing packing materials Tape Fixing band...
  • Page 18 Installation Proservo NMS80 Steps Procedures Notes Mount NMS8x on the nozzle. • Make sure that the measuring wire hangs vertically. • Confirm that there are no kinks or other defects in the measuring wire. Remove screws and M6 bolts [6] (M10 bolts...
  • Page 19 Proservo NMS80 Installation 5.2.4 Installation for displacer shipped separately method It is necessary to remove the wire drum from NMS8x, remove the tape on the wire drum, mount the wire drum in the drum housing, and install the displacer on the measuring wire.
  • Page 20 Installation Proservo NMS80 Figures Procedures Hook the displacer [3] on the ring [2].  • Be sure that the wire is wound correctly in the grooves. • If not, remove the displacer and the wire drum, and repeat step 7.
  • Page 21 Proservo NMS80 Installation Figures Procedures Mount NMS8x on the tank nozzle [1]. Confirm that the displacer does not touch the inner wall of the nozzle. Turn on the power. Perform drum calibration.  For drum calibration, →  50 A0030112...
  • Page 22 Installation Proservo NMS80 5.2.5 Installation through the calibration window In the case of a 50 mm (1.97 in) diameter displacer, the displacer can be installed through the calibration window. It is only possible to install the following displacers through the calibration window:...
  • Page 23 Proservo NMS80 Installation Figures Procedures Insert the wire drum [4] temporarily into the drum housing. Hook the displacer [3] on the wire ring. Secure the displacer to the measuring wire using the securing wire [2]. Install the ground wire [1] for the displacer (for details of displacer ground wire installation →...
  • Page 24 Installation Proservo NMS80 Figures Procedures  For sensor calibration, →  47 Perform reference calibration.  For reference calibration, →  49. Mount the drum housing cover [3] and the calibration window cover [1]. Perform drum calibration.  For drum calibration, →  50 5.2.6...
  • Page 25 Proservo NMS80 Installation A0028694  8 Displacer installation Wire ring Ground wire Displacer Securing wire Washer Wrench PTFE displacer installation Remove the screw [1] using a flathead screwdriver. Mount the displacer [4] on the PFA covered ring [2]. Remove the PFA cover approximately 10 mm (0.39 in) for conductivity.
  • Page 26 Installation Proservo NMS80 10 (0.39) A0028696  9 PTFE displacer installation; dimensions mm (in) Screw PFA covered ring Wire insertion slot Displacer Screw hole Ground wire Endress+Hauser...

  • Page 27: Electrical Connection

    Proservo NMS80 Electrical connection Electrical connection Terminal assignment POWER POWER G1 N AC 85...264 V G3 L A0026905  10 Terminal compartment (typical example) and ground terminals Terminal area Module Up to four I/O modules, depending on the order code •...
  • Page 28 Electrical connection Proservo NMS80 6.1.1 Slots for I/O modules The terminal compartment contains four slots (A, B, C and D) for I/O modules. Depending on the device version (ordering features 040, 050 and 060) these slots contain different I/O modules. The slot assignment for the device at hand is indicated on a label attached to the back cover of the display module.
  • Page 29 Proservo NMS80 Electrical connection 6.1.2 Terminals of the "Modbus" or "V1" module 1 2 3 4 D1-4 1 2 3 4 POWER A1-4 A0031200  11 Designation of the "Modbus" or "V1" modules (examples); depending on the device version these modules may also be in slot B or C.
  • Page 30 Electrical connection Proservo NMS80 Terminals of the "V1" module Terminal Name Description Cable shielding connected via capacitor to EARTH not connected Protocol loop signal - Protocol loop signal + Designation of the module in the operating menu: V1 X1-4; (X = A, B, C or D) In this column, "X"...
  • Page 31 Proservo NMS80 Electrical connection "Operating mode" = "4..20mA input" or "HART master+4..20mA input" POWER POWER – A0027933  13 Passive usage of the Analog I/O module in the input mode Power supply External device with 4...20mA and/or HART signal output...
  • Page 32 Electrical connection Proservo NMS80 "Operating mode" = "HART master" POWER POWER – A0027934  14 Passive usage of the Analog I/O module in the HART master mode Power supply Up to 6 external devices with HART signal output Endress+Hauser...
  • Page 33 Proservo NMS80 Electrical connection 6.1.4 Connection of the "Analog I/O" module for active usage • In the active usage the supply voltage for the communication line is supplied by the device itself. There is no need of an external power supply.
  • Page 34 Electrical connection Proservo NMS80 "Operating mode" = "4..20mA input" or "HART master+4..20mA input" POWER POWER A0027935  16 Active usage of the Analog I/O module in the input mode External device with 4...20mA and/or HART signal output Endress+Hauser...
  • Page 35 Proservo NMS80 Electrical connection "Operating mode" = "HART master" POWER POWER A0027936  17 Active usage of the Analog I/O module in the HART master mode Up to 6 external devices with HART signal output The maximum current consumption for the connected HART devices is 24 mA (i.e. 4 mA per device if 6 devices are connected).
  • Page 36 Electrical connection Proservo NMS80 6.1.6 Terminals of the "Digital I/O" module 1 2 3 4 5 6 7 C1-2 C3-4 1 2 3 4 POWER A1-2 A3-4 A0026424  18 Designation of the digital inputs or outputs (examples) • Each Digital IO Module provides two digital inputs or outputs.

  • Page 37: Connecting Requirements

    Proservo NMS80 Electrical connection Connecting requirements 6.2.1 Cable specification Terminals Terminal Wire cross section Signal and power supply 0.2 to 2.5 mm (24 to 13 AWG) • Spring terminals (NMx8x-xx1...) • Screw terminals (NMx8x-xx2...) Ground terminal in the terminal compartment max.

  • Page 38: Ensuring The Degree Of Protection

    Electrical connection Proservo NMS80 Ensuring the degree of protection To guarantee the specified degree of protection, carry out the following steps after the electrical connection: Check that the housing seals are clean and fitted correctly. Dry, clean or replace the seals if necessary.

  • Page 39: Commissioning

    Proservo NMS80 Commissioning Commissioning Operating methods 7.1.1 Operation via the local display A0028345  19 Display and operating elements Liquid crystal display (LCD) Optical keys; can be operated through the cover glass. Endress+Hauser...
  • Page 40 Commissioning Proservo NMS80 Standard view (measured value display) X X X X X X X 4841.00 Level bal. A0028702  20 Typical appearance of the standard view (measured value display) Display module Device tag Status area Display area for measured values...
  • Page 41 Display area for navigation 7.1.2 Operation via service interface and FieldCare/DeviceCare A0030161  22 Operation via service interface Service interface (CDI = Endress+Hauser Common Data Interface) Commubox FXA291 Computer with "FieldCare" or "DeviceCare" operating tool and "CDI Communication FXA291" COM DTM Endress+Hauser...

  • Page 42: Terms Related To Tank Measurement

    Commissioning Proservo NMS80 Terms related to tank measurement A0026916  23 Terms concerning NMS8x installation Liquid level Upper interface Lower interface Gas phase Upper phase Middle phase Endress+Hauser...

  • Page 43: Setting The Display Language

    Proservo NMS80 Commissioning Lower phase Tank bottom Gauge reference height Empty Datum plate Ullage level Level Tank reference height High stop Displacer position Standby level Upper interface level Lower interface level Low stop Dipping reference Mechanical stop Slow hoist zone...

  • Page 44: Calibration

    Commissioning Proservo NMS80 Calibration After installing or replacing NMS8x or its parts (sensor module, detector unit, wire drum, or measuring wire), several calibration steps are required. All calibration steps may not be required, depending on whether the device is being installed, adjusted, or replaced (see table below).
  • Page 45 Proservo NMS80 Commissioning Data verification Data verification procedure Check the displacer diameter, weight, volume, and balance volume for the Displacer diameter parameter, the Displacer weight parameter, the Displacer volume parameter, and the Displacer balance volume parameter. Check the drum circumference for the Drum circumference parameter.
  • Page 46 Commissioning Proservo NMS80 7.4.2 Move displacer The move displacer operation is optional and can be used to change the current position of the displacer in order to perform the calibration steps more easily. Navigate to: Setup → Calibration → Move displacer → Move distance Input the relative moving distance for the Move distance parameter.
  • Page 47 Proservo NMS80 Commissioning 7.4.3 Sensor calibration Sensor calibration adjusts the weight measurement of the detector unit. The calibration consists of three steps as follows. • ADC zero calibration • ADC offset calibration • ADC span calibration For the ADC offset weight calibration, either 0 g or an offset weight (0 to 100 g) can be used.
  • Page 48 Commissioning Proservo NMS80 Calibration procedure Step Using displacer Using offset weight Description • Navigate to: Setup → Calibration → Sensor calibration → Sensor calibration • Input the offset weight for the Offset weight parameter used in step 3 (0.0 g in case of using the displacer only).
  • Page 49 Proservo NMS80 Commissioning 7.4.4 Reference calibration The reference calibration defines the zero distance position of the displacer from the mechanical stop. Navigate to: Setup → Calibration → Reference calibration → Reference calibration Select the Start option Check the reference position (e.g. 70 mm (2.76 in)).
  • Page 50 Commissioning Proservo NMS80 7.4.5 Drum calibration Navigate to: Setup → Calibration → Drum calibration → Drum calibration Ensure a distance of 500 mm (19.69 in) or more from the bottom of the displacer to the liquid level. Confirm that the displacer weight is correct for the Set high weight parameter.
  • Page 51 Proservo NMS80 Commissioning 7.4.6 Commissioning check This procedure is to confirm that all calibration steps have been completed appropriately. Navigate to: Diagnostics → Device check → Commissioning check → Commissioning check Select the Start option.  Executing option is shown on the verify drum table.

  • Page 52: Configuration Of The Inputs

    Commissioning Proservo NMS80 Configuration of the inputs 7.5.1 Configuration of the HART inputs HART devices must be configured and given a unique HART address via their own user interface before they are connected to the Proservo NMS8x. Submenu: Setup → Advanced setup → Input/output → Analog I/O...
  • Page 53 Proservo NMS80 Commissioning 7.5.2 Configuration of the 4-20mA inputs Submenu: Setup → Advanced setup → Input/output → Analog I/O Parameter Meaning / Action Operating mode Select 4..20mA input or HART master+4..20mA input Analog input source Select which process variable is transmitted by the connected device.
  • Page 54 Commissioning Proservo NMS80 7.5.3 Configuration of a connected RTD Submenu: Setup → Advanced setup → Input/output → Analog IP Parameter Meaning / Action RTD type Specify the type of the connected RTD. RTD connection type Specify the type of connection of the RTD (2-, 3- or 4-wire).
  • Page 55 Proservo NMS80 Commissioning 7.5.4 Configuration of the digital inputs There is a Digital Xx-x submenu for each digital input of the device. "X" designates the slot in the terminal compartment, "x-x" the terminals within this slot. Submenu: Setup → Advanced setup → Input/output → Digital Xx-x...

  • Page 56: Linking Measured Values To Tank Variables

    Commissioning Proservo NMS80 Linking measured values to tank variables Measured values must be linked to tank variables before they can be used in the Tank Gauging application. Depending on the application not all these parameters will be relevant in a given situation.

  • Page 57: Configuration Of The Limit Evaluation

    Proservo NMS80 Commissioning Configuration of the limit evaluation A limit evaluation can be configured for up to 4 tank variables. The limit evaluation generates an alarm if the value exceeds an upper limit or falls below a lower limit, respectively. The limit values can be defined by the user.

  • Page 58: Configuration Of The Signal Output

    Commissioning Proservo NMS80 To configure an alarm, assign appropriate values to the following parameters: Submenu: Setup → Advanced setup → Application → Alarm → Alarm 1 to 4 Parameter Meaning / Action Alarm mode • Off No alarms are generated.
  • Page 59 Proservo NMS80 Commissioning 7.8.2 Analog output (4...20mA) Each Analog I/O module of the device can be configured as 4...20mA analog output. To do so, assign appropriate values to the following parameters: Setup → Advanced setup → Input/output → Analog I/O...
  • Page 60 *71320492* 71320492 www.addresses.endress.com...

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