ENGINE
2. Rotate the crankshaft so the crankpin for the
piston being installed is near bottom dead
center.
IMPORTANT
Ensure the piston ring gaps are located
correctly (Figure 6-136).
(2)
1 – Top Compression Ring End Gap
2 – Second Compression Ring End Gap
3 – Oil Ring End Gap
Figure 6-136
3. Using a piston ring compressor, compress the
piston rings.
IMPORTANT
The piston and connecting rod must be
installed with the correct orientation. When
installed correctly, the identification mark
(Figure 6-137, (2)) stamped into the top of
the piston will be on the same side of the
engine as the fuel injection pump
(Figure 6-137, (1)) and the embossed mark
(Figure 6-137, (3)) cast into the connecting
rod beam will face the flywheel end of the
engine (Figure 6-137, (5)).
6-88
(1)
(3)
0001968
Crankshaft and Camshaft Components
4. Carefully reinstall the piston and rod assembly.
Be sure the match marks (Figure 6-137, (4))
stamped into the connecting rod and cap, and
the identification mark (Figure 6-137, (2))
stamped into the piston top are facing the fuel
injection pump side (Figure 6-137, (1)). The
embossed mark cast into the connecting rod
beam (Figure 6-137, (3)) will be facing the
flywheel end of the engine (Figure 6-137, (5)).
(6)
(5)
1 – Fuel Injection Pump Side of Engine
2 – Piston Identification Mark
3 – Embossed Mark on Connecting Rod
4 – Rod and Cap Match Marks
5 – Flywheel End of Engine
6 – Camshaft Side of Engine
Figure 6-137
TNV DI Service Manual
(1)
(2)
(3)
(4)
0001967