Precor UBK 800 Assembling And Maintaining Manual

Precor UBK 800 Assembling And Maintaining Manual

Upright exercise bikes

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Assembling and Maintaining
UBK 800-Series
Upright Exercise Bikes

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Table of Contents
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Summary of Contents for Precor UBK 800

  • Page 1 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 4: Edition Information

    Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.
  • Page 5: Important Safety Instructions

    Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features.
  • Page 6 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes For all equipment other than treadmills: Locate at least 40 inches (1 meter) away from walls or...
  • Page 7: Educating Users

     Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.  Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.
  • Page 8: Hazardous Materials And Proper Disposal

    The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.
  • Page 9 Important Safety Instructions Radio Frequency Interference (RFI) The RFID module conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 10: Regulatory Notices For Cardiovascular Exercise Equipment

    Exercise Equipment The regulatory information in this section applies to the exercise equipment and its control console. Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards. Cardiovascular Type Equipment: ...
  • Page 11: European Applications

    Important Safety Instructions Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 12: Electrical Recommendations: All Equipment Excluding Treadmills

    Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com. Obtaining Updated Documentation...
  • Page 13: Table Of Contents

    Electrical Recommendations: All Equipment Excluding Treadmills ... 10 Obtaining Service ... 10 Obtaining Updated Documentation ... 10 Assembling the Exercise Bike ...13 Unpacking the Equipment ... 14 Hardware Kit (not to scale) ... 15 Required Tools ... 15 Installing the Upright Support and Cables ... 16 Installing the Bottle Holder ...
  • Page 14 Symptoms of a Low Battery ... 40 Using the Optional Power Adapter ... 41 The Optional Power Adapter Kit ... 41 Replacing the Battery ... 42 Commercial Cardiovascular Equipment Limited Warranty ... 43 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 15: Assembling The Exercise Bike

     Assemble the equipment according to the guidelines in this manual to ensure you do not void the Precor Limited Warranty. Important: Any damage caused during installation is not covered by the Precor Limited Warranty.
  • Page 16: Unpacking The Equipment

    Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Do not attempt to move the equipment off of the pallet by yourself. Have at least one other person help you, and use safe lifting techniques.
  • Page 17: Hardware Kit (Not To Scale)

    Assembling the Exercise Bike Hardware Kit (not to scale) Before you begin the assembly, verify that the following hardware items are packed with the equipment. Fasteners Required Tools  ³₈-inch hex wrench  ¹₄-inch hex wrench  ⁵₃₂-inch hex wrench ...
  • Page 18: Installing The Upright Support And Cables

    3. Remove the two #10 x 1-inch self-tapping screws holding the top cover in place, then lift it off. Figure 3: Top cover removal Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Do not attempt to connect electrical power until all assembly procedures are complete and the console...
  • Page 19 Assembling the Exercise Bike 4. Remove the four #10 x 1-inch self-tapping screws holding the left side cover in place, then pull the cover away from the body assembly. Guide the cover around the pedal crank, then remove it and set it aside.
  • Page 20 7. Reposition the left side cover on the body assembly, then reattach and tighten the #10 x 1-inch self-tapping screws holding it in place. 8. Repeat the previous step to reinstall the top and rear covers. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 21: Installing The Bottle Holder

    Assembling the Exercise Bike Installing the Bottle Holder The bottle holder attaches to a plastic support that has been mounted on the upright support at the factory. To install the bottle holder: Position the bottle holder on its support so that the three tabs on the bottle holder fit into the three rectangular holes in the support.
  • Page 22: Installing The Handlebars

    4. Place four ⁵₁₆-inch flat washers onto four ⁵₁₆-inch x ³₄-inch sockethead screws. Place the handlebar assembly onto the brackets and attach the four sockethead screws with their washers. Tighten the screws completely using a ¹₄-inch hex wrench. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 23: Making Sure The Unit Is Stable

    When you are finished adjusting the unit, place the unit on the floor and recheck that it is level. Breaking in the Equipment Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped.
  • Page 24 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 25: Installing The Console

    Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows:  Threading the cable assembly  Connecting cables ...
  • Page 26 Figure 10: Console positioning on base unit 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 27: Connecting Cables (P80)

    Installing the Console Connecting Cables (P80) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
  • Page 28 Cut off and remove the protruding end of the tie. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Connector Type Four-contact strip, keyed...
  • Page 29 Installing the Console The following illustration shows how the cable is positioned once it is installed. Figure 12: Connecting the television cable Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console.
  • Page 30 The following illustration shows how the cable should look once it is installed. Figure 15: Connecting the power cable Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 31: Completing The Console Installation (P80)

    Installing the Console Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: Feed extra cable back into the neck tube.
  • Page 32 5. Pull all cables upward and forward until you can drape them over the top of the console’s back plate. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 33: Connecting Cables (P30)

    Installing the Console Connecting Cables (P30) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
  • Page 34: Connecting Cables (P20)

    Data from base unit Heart rate sensors Safety key (treadmills only) Auto Stop sensor (treadmills only) Assembling and Maintaining UBK 800-Series Upright Exercise Bikes Connector Type Eight-contact modular, on flat gray cable Four-contact strip, keyed Six-contact strip, keyed Four-contact strip, keyed...
  • Page 35: Completing The Console Installation (P30 And P20)

    Installing the Console Completing the Console Installation (P30 and P20) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: Feed extra cable back into the neck tube.
  • Page 36: Verifying That The Heart Rate Display Is Operational

    3. Look at the HEART RATE display. After a few seconds, a number appears indicating your heart rate. 4. If a number does not appear in the HEART RATE display, check the cable connection to make sure it is properly connected. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 37: Maintenance

    To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER Daily Cleaning Precor recommends that you clean the equipment before and after each exercise session.
  • Page 38: Daily Inspection

    CAUTION particularly dilution instructions, before using any cleaner on Precor fitness equipment. Do not use concentrated cleaners at full strength, or acidic cleaners of any kind; such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty.
  • Page 39: Quarterly Maintenance

    Maintenance Quarterly Maintenance Precor recommends that you clean and inspect the equipment more thoroughly once every three months. To perform quarterly maintenance: Remove the cover panels. 2. Vacuum out any debris, being careful not to bring the vacuum cleaner nozzle too close to any circuit board (unless your vacuum cleaner is protected against static buildup).
  • Page 40: Moving The Equipment

    If it has an optional power adapter, connect the adapter to prevent damage to the internal battery.  Position it so that it will not become damaged and will not interfere with people or other equipment. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 41: Self-Powered Features

    Self-Powered Features Important: This chapter of the manual describes Precor fitness equipment that can operate without being connected to AC power. This includes units equipped with P40 or P20 consoles. However, P80 consoles must be connected to AC power through their power supplies to operate.
  • Page 42: Informational Displays Prior To Shutdown

    Loss of user and program information after the user stops exercising, without any display of a workout summary or a notification of pending shutdown Important: To maintain a constant power source, use the optional power adapter. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 43: Using The Optional Power Adapter

    CAUTION: The internal cable kit must be installed by authorized service personnel. Do not attempt installation on your own as you could void the Precor Limited Warranty. For more information, refer to Obtaining Service. Important: If this equipment includes a P80 console, the optional...
  • Page 44: Replacing The Battery

    Refer to Obtaining Service. CAUTION: The battery stored inside the equipment contains hazardous materials and must be disposed of according to Hazardous Waste Regulations. Refer to Hazardous Materials and Proper Disposal. Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 45: Commercial Cardiovascular Equipment Limited Warranty

    CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below. The warranty periods commence on the invoice date of the original purchase. This warranty applies only against defects discovered within the warranty period and extends only to the original purchaser of the product.
  • Page 46 Internet connectivity, such as Ethernet cabling, routers, servers and switches. Precor is not responsible for the quality of television, video, audio, or other media supplied to its products. This restriction applies to services, such as those provided by a cable or satellite television provider;...
  • Page 47 GIVEN ABOVE FOR THOSE SAME PARTS. PRECOR HEREBY DISCLAIMS AND EXCLUDES THOSE WARRANTIES THEREAFTER. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. PRECOR ALSO HEREBY DISCLAIMS AND EXCLUDES ALL OTHER OBLIGATIONS OR LIABILITIES,...
  • Page 48 EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES. PRECOR AND/OR ITS SUPPLIERS SHALL HAVE NO OBLIGATION OR LIABILITY, WHETHER ARISING IN CONTRACT (INCLUDING WARRANTY), TORT (INCLUDING ACTIVE, PASSIVE, OR IMPUTED NEGLIGENCE AND STRICT LIABILITY), OR OTHERWISE, FOR DAMAGE TO THE EQUIPMENT, PROPERTY DAMAGE, LOSS OF USE,...
  • Page 49 Commercial Cardiovascular Equipment Limited Warranty...
  • Page 50 Assembling and Maintaining UBK 800-Series Upright Exercise Bikes...
  • Page 52 Precor Incorporated UBK 800-Series PAG/OM 300715-201 rev C 20031 142nd Avenue NE Warranty #36286-114 P.O. Box 7202 14 February 2011 Woodinville, WA USA 98072-4002...

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