Checking The Torque Limiter; Installing The Starter Clutch; Installing The Generator - Yamaha Star XVS13AA(C) 2011 Service Manual

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a. Install the starter clutch gear "1" onto the gen-
erator rotor "2" and hold the generator rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
A
B
L LLL L LLL L L LLL L L LLL L
EAS3D81022

CHECKING THE TORQUE LIMITER

1. Check:
• Torque limiter
Damage/wear → Replace.
TIP
Do not disassemble the torque limiter.
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch
Starter clutch bolt
24 Nm (2.4 m·kg, 17 ft·lb)
LOCTITE®
TIP
While holding the generator rotor "1" with the
sheave holder "2", tighten the starter clutch
bolts.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
GENERATOR AND STARTER CLUTCH
M MMM M M MMM M MMM
1
2
L LLL L L LLL L LLL
5-52
1
EAS24500

INSTALLING THE GENERATOR

1. Install:
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt "1"
Generator rotor bolt
90 Nm (9.0 m·kg, 65 ft·lb)
TIP
While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2
2
1
3