Checking The Torque Limiter; Installing The Starter Clutch; Installing The Generator - Yamaha XVS1300A 2007 Service Manual

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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a. Install the starter clutch gear "1" onto the gen-
erator rotor "2" and hold the generator rotor.
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
A
B
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EAS3D81022

CHECKING THE TORQUE LIMITER

1. Check:
• Torque limiter
Damage/wear → Replace.
NOTE:
Do not disassemble the torque limiter.
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch
Starter clutch bolt
24 Nm (2.4 m·kg, 17 ft·lb)
LOCTITE®
NOTE:
While holding the generator rotor "1" with the
sheave holder "2", tighten the starter clutch
bolts.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
email: info@motomatrix.co.uk
GENERATOR AND STARTER CLUTCH
M MMM M M MMM M M MMM M MMM
1
2
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1
EAS24500

INSTALLING THE GENERATOR

1. Install:
• Generator rotor
• Washer
• Generator rotor bolt
NOTE:
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt "1"
Generator rotor bolt
90 Nm (9.0 m·kg, 65 ft·lb)
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
5-43
2
2
1
3