Chevrolet 1973 Overhaul Manual page 272

1. Cover Bolts (4)
Front Output Shaft
2
Rear Cover
Front Output Rear
3.
Cover S h im s
4. Front Output Rear
B earing Cup
Front Output Rear
5.
Be aring
Front Output Shaft
6.
Bottom Cover G asket
7.
8. Bottom Cover and
Bolts
9. Front W h e e l Drive
Shift Fork
10. Front Output Sli ding
Gear
1 1. Front Output Gear
Thrust W a s h e r
12.
13. Front Output Be aring
Front Output Be aring
14.
Cup
7. Using a brass drift, remove the bearing cup from
the housing front bore.
8. Remove shims and speedometer gear from the
shaft. Tie shims together before laying aside.
9. Using press plates J-8331, remove front bearing
from the shaft as shown in Figure 7D.
10. Collapse and remove pilot bearing from output
shaft pilot bore.
ASSEMBLY OF REAR O U TP U T SHAFT SUB-
ASSEMBLY
15. Spa ce r
16. Front Output Be aring
Retainer Gasket
17. Front Output Be aring
Retainer
18. Seal
19. Output Yok e
A sse m b ly
20. "0 " Ring
21. W a s h e r
22. Locknut
23. Shifter Rail S ea ls
24.
Poppet Ball, Spring
and C a p Screw
25. Rear W heel Drive
Shift Rail
26.
Front W heel Drive
Shift Rail
27. T a n ge d Thrust
W a s h e r
S p a ce r
28.
29. Needle Be arin gs
Fig. 6D--Dana Transfer Case Exploded View
CLUTCHES AND M A N U A L T R A N S M IS S IO N S
Intermediate Gears
30.
T a n ge d Thrust
31.
W a s h e r
32. Intermediate Shaft
Transfer C ase
33.
34.
Intermediate Shift
Lockplate and Bolt
Rear W h e e l Drive
35.
Shift Fork
36. Rear W hee l Sli ding
Gear
37. Pilot Be aring
38. Rear Output Shaft
39. Rear Output Front
Be aring
Rear Output Front
40.
Be aring C up
S peedom eter Drive
41.
Gear
42. Rear Output Shaft
S h im s
Rear Retainer Gasket
43.
1. Press new pilot bearing in bore of rear output shaft
with bearing identification facing out using Tool
J-23420 as shown in Figure 8D.
CAUTION: Bearing identification must face
out. Opposite end o f bearing is soft and must
not be used to install bearing in bore or
damage to the bearing may result.
2. Using Tool J-5590, press front bearing on shaft as
shown in Figure 9D.
3. Install the front bearing cup in the front housing
7 M - 5 3
44. Rear Output Be aring
Retainer
45. Rear Retainer Bolts
(10)
46. Rear Output Rear
Bearin g C up
47. Rear Output Rear
Bearin g
48. Rear Output Retainer
Seal
49. Rear Output Yoke
A s s e m b l y
50. S p a c e r
51. Locknut
52. S n a p Ring (Input
Shaft)
53. Direct Drive Gear
54. S n a p Ring (Part of
Adapter Assembly)
55. Bearing (Part of
Adapter A sse m bly)
56. Input Shaft
OVERHAUL MANUAL