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Toro 04134 Installation Instructions Manual page 9

Groomer drive system for greensmaster 800; greensmaster 1000;greensmaster 1010; greensmaster 1600; greensmaster 1610
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1. Reel drive belt
2. Idler pulley
3. Using a 1/2 inch drive ratchet and extension,
remove the drive pulley from the reel shaft
(Figure
18).
1. Flat-head screw
2. Groomer arm cover
3. Bearing adapter
10. Insert the 2 flat-head screws (3/8 x 2 inch)
through the groomer arm cover and the bearing
adapter and put a spacer over each screw
(Figure
19).
11. Install the groomer arm cover, bearing adapter,
spacers, and groomer-plate assembly to
the reel-bearing housing, sliding the adapter
through the bronze bushing in the groomer plate
4
Figure 18
3. Drive pulley
4. Flat-head screw
4. Spacer
5. Adjustment-knob, mounting block
6. Curved washer
Note:
The drive pulley has right-hand threads.
4. Secure the reel from turning with a wood block.
5. Remove the 2 flat-head screws and nuts
securing the groomer arm cover to the bearing
housing and side plate
6. Remove the groomer arm cover
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retain the flat-head screws and discard the
spacers under the cover.
7. If you are installing this kit on a Greensmaster
800 mower with a serial number prior to
230999999, a Greensmaster 1000 mower
with a serial number prior to 229999999, or
a Greensmaster 1600 mower with a serial
number prior to 260001401, remove the 2 bolts
and washers securing the right bedbar adjuster
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frame to the side plate.
8. Remove the curved washer and the bolt (3/8 x
5/8 inch) from the adjustment-knob, mounting
block
(Figure
9. Insert an adapter ring into the reel-bearing
housing
(Figure
Figure 19
assembly and into the reel bearing housing
(Figure
19).
12. Install the locknuts on the flat-head screws and
torque them to 31 to 37 N∙m (23 to 27 ft-lb).
13. Secure the mounting block of the groomer
adjustment knob assembly to the right side plate
with the bolt (3/8 x 5/8 inch) and curved washer
removed previously
9
(Figure
18).
(Figure
19).
19).
7. Bolt
8. Adapter ring
9. Groomer-plate assembly
(Figure
19).
19);
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