Omron V680-CA1D User Manual

V680 series heat-resistive rfid system
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Heat-resistive RFID System
V680 Series
User's Manual
ID Controller
V680-CA1D
V680-CA2D
Read/Write Antenna
V680-H01
ID Tag
V680-D1KP58HT
Cat. No. Z221-E1-01

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Summary of Contents for Omron V680-CA1D

  • Page 1 Heat-resistive RFID System V680 Series User's Manual ID Controller V680-CA1D V680-CA2D Read/Write Antenna V680-H01 ID Tag V680-D1KP58HT Cat. No. Z221-E1-01...
  • Page 2 Introduction Thank you for purchasing the V680-series Heat-resistive RFID System. OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. This manual describes the functions, performance, and application methods needed for optimum use of the V680-series Heat-resistive RFID System.
  • Page 3 Section 1 Installation, Connections, and Wiring Section 2 Before Communications Section 3 Reading from/Writing to Tags Section 4 Troubleshooting Section 5 Appendices Section 6 Heat-resistive RFID System V680-CA1D ID Controller V680-CA2D ID Controller V680-H01 Read/Write Antenna V680-D1KP58HT ID Tag User's Manual...
  • Page 4 Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
  • Page 5: Safety Precautions

    Do not use this product as a sensing device for protecting human lives. Regulations and Standards The V680-CA1D and V680-CA2D conform to the following overseas regulations and standards. 1. EC Directives EN55022 EN55024 The V680-H01 conforms to the following overseas regulations and standards.
  • Page 6: Precautions For Safe Use

    • The voltage of the DC power supply must be within the specified rating (24 VDC +10%/ − 15%). 8. Install the ferrite cores provided with the V680-CA1D and V680-CA2D according to the instructions. Do not remove the ferrite core installed on the V680-H01.
  • Page 7: Precautions For Correct Use

    Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment. 1. Installation Environment Do not install the V680-CA1D, V680-CA2D, or V680-H01 in any of the following locations. • Locations exposed to direct sunlight • Locations exposed to corrosive gases, dust, metallic powder, or salts •...
  • Page 8: How To Read This Manual

    Introduction How to Read this Manual Meanings of Symbols Indicates particularly important points related to a function, including precautions and application advice. Indicates page numbers containing relevant information. Indicates reference to helpful information and explanations for difficult terminology. Heat-resistive RFID System User's Manual...
  • Page 9: Table Of Contents

    Operation Flowchart Section 2 Installation, Connections, and Wiring Installation Environment Installation Method Connecting and Removing the Antenna Connector Wiring RS-232C Interface Connections (V680-CA1D) RS-485 Interface Connection (V680-CA2D) Section 3 Before Communications Switch Settings Communications Test Heat-resistive RFID System User’s Manual...
  • Page 10 Introduction Section 4 Reading from/Writing to Tags Tag Operation and Command Status Tag Memory Map Command and Response Format Communications Commands Communications Subcommands Controller Control Commands Other Commands Section 5 Troubleshooting Self-diagnostic Function Errors and Countermeasures Maintenance and Inspection Troubleshooting Section 6 Appendices Specifications and Dimensions Characteristics According to Operating Conditions...
  • Page 11: Section 1 Product Overview

    Section 1 Product Overview System Configuration Operation Overview Component Names and Functions Operation Flowchart Heat-resistive RFID System User’s Manual...
  • Page 12: System Configuration

    System Configuration Example of V680-CA1D System Configuration The V680-CA1D contains a serial interface based on RS-232C and can connect easily to a general- purpose personal computer and Programmable Controller (PLC). Standard communications are per- formed by executing instructions from any host device.
  • Page 13 Section 1 Product Overview Example of V680-CA2D System Configuration The V680-CA2D contains a serial interface based on RS-232C enabling connection of up to ten Control- lers to a single host device such as a general-purpose personal computer or Programmable Controller (PLC).
  • Page 14: Operation Overview

    Operation Overview An overview of the operation is described using an example of sorting containers or other objects with Tags depending on the information contained in the Tags. Host Devices Desktop PC Notebook PC V680-CA1D V680-CA1D Processing instruction V680-H01 Communication Container...
  • Page 15: Component Names And Functions

    Section 1 Product Overview Component Names and Functions V680-CA1D (1) Rotary switches V 6 8 0 - C A 1 D (2) DIP switches (3) LED display (4) Cover Connecting port for antenna (6) RS-232C port (7) Power supply terminals...
  • Page 16 Applicable Antenna: V680-H01 (250 × 200 mm) RS-232C port Connects a host device. A general-purpose PLC or personal computer with RS-232C (V680-CA1D) interface can be connected. RS-485 port Connects a host device. A general-purpose PLC or personal computer with RS-485 (V680-CA2D) interface can be connected.
  • Page 17: Operation Flowchart

    Section 1 Product Overview Operation Flowchart Install the V680. p.18, p.20 Connect the V680. p.24, p.25 Set the Controller's communications conditions. p.38 Perform a communications test between the V680 and host device. p.43 Perform a communication test between the Tag and Read/Write Antenna p.43 Check the ambient environment.
  • Page 18 Section 1 Product Overview MEMO Heat-resistive RFID System User’s Manual...
  • Page 19: Section 2 Installation, Connections, And Wiring

    Section 2 Installation, Connections, and Wiring Installation Environment Installation Method Connecting and Removing the Antenna Connector Wiring RS-232C Interface Connections (V680-CA1D) RS-485 Interface Connection (V680-CA2D) Heat-resistive RFID System User's Manual...
  • Page 20: Installation Environment

    Installation, Connections, and Wiring Installation Environment Controller The V680-CA1D and V680-CA2D Controllers are highly reliable control devices that can withstand harsh environments. To increase the reliability of the system and ensure full functionality, however, install the Controller according to the instructions below.
  • Page 21 Section 2 Installation, Connections, and Wiring Read/Write Antenna The V680-H01 Read/Write Antenna is a highly reliable control device that can withstand harsh environ- ments. To increase the reliability of the system and ensure full functionality, however, install the Antenna according to the instructions below. •...
  • Page 22: Installation Method

    First hook the Controller to part A, and then press the Controller in direction B to mount the Controller to the DIN Track. DIN Track OMRON PFP-100N2 (track length: 1 m) is recommended. DIN Track height: 80 mm max. PEF-100N2 DIN Track...
  • Page 23 Installation, Connections, and Wiring To disconnect the Controller from the DIN Track, pull the mounting hook downwards, and then lift the Controller upwards. (See note.) Can be close mounted V680-CA1D V680-CA1D DIN Track Mounting hooks End Plate Note: Consider the height of the DIN Track when mounting.
  • Page 24 Section 2 Installation, Connections, and Wiring Read/Write Antenna Be sure to insert the provided fittings into the Antenna mounting holes and mount the Antenna with four M4 screws with spring washers and flat washers as shown below. Spring washer Flat washer Provided fitting Mounting Hole Dimensions M4 or 4.5 dia.
  • Page 25 Section 2 Installation, Connections, and Wiring Tags The Tags have a limited life span. Therefore, install them in locations in which they can be easily replaced. Use the following procedure to mount the V680-A80 Attachment when required. Mount the Attachment to the workpiece. Use a tightening torque of 21 to 42 N·m.
  • Page 26: Connecting And Removing The Antenna Connector

    Section 2 Installation, Connections, and Wiring Connecting and Removing the Antenna Connector A single Antenna can be connected to the Controller. A V700-A40-W Antenna Cable (order separately) is normally required to connect the Antenna. Cables with a length of up to 30 m are available. Connecting and Removing the Connector •...
  • Page 27: Wiring

    Section 2 Installation, Connections, and Wiring Wiring Wire the Controller as shown below. Power Supply and Ground Wires V680-CA1D Connection Example Line filter +24 VDC Ferrite core (provided) Ground at a resistance of 100 Ω or less • The power supply and ground terminals use M3 self-rising screws. The following type of crimp termi- nals can be connected to these terminals.
  • Page 28 Section 2 Installation, Connections, and Wiring Recommended Compact DC Power Supply (OMRON) Model Output capacity Input voltage S82K-03024 24 VDC 1.3 A 100 V 24 VDC S82J-0224 24 VDC 1.1 A 100 V * The maximum power consumption of the Controller is 20 W (i.e., 0.8 A at 24 VDC). The inrush cur- rent, however, must be considered when selecting the power supply capacity.
  • Page 29 As a guide, locate the ferrite core within 10 cm of the Controller. Close and press the ferrite core until it clicks, indicating that the ferrite core is locked. V680-CA1D Ferrite core (provided) Heat-resistive RFID System...
  • Page 30 Section 2 Installation, Connections, and Wiring Wiring the RESET Signal and External Input Signals (IN1 and IN2) V680-CA1D V680-CA1D RESET 24 VDC 24 VDC IN2 input input • Crimp Terminals The I/O terminals use M3 self-rising screws. The following type of crimp terminals can be connected to these terminals.
  • Page 31: Rs-232C Interface Connections (V680-Ca1D)

    Section 2 Installation, Connections, and Wiring RS-232C Interface Connections (V680-CA1D) Signal direction Signal name Symbol Pin No. Input Output Ground for maintenance or ground Shield Signal ground or common retrace line Send data Receive data Request to send Clear to send...
  • Page 32 Shield (Shielded wire) • Assembly and Connection of Communications Connector Use the OMRON communications connector conforming to EMI standards that is provided with the Controller. Prepare a connection cable and a connector for the host device. Host device side Controller side...
  • Page 33 Section 2 Installation, Connections, and Wiring • Assembling the Connector Prepare the end of the cable as shown below. • Insert the cable into the cable bushing. • Unravel the braided shield for approximately 10 mm and fold it back on the cable bushing. •...
  • Page 34 Section 2 Installation, Connections, and Wiring • Connection and Disconnection of Connector • When connecting the connector, be sure to hold the connector by hand and fully insert the connector. Then secure the connector by tightening the two lock screws. •...
  • Page 35: Interface Connection (V680-Ca2D)

    Section 2 Installation, Connections, and Wiring RS-485 Interface Connection (V680-CA2D) Pin No. − − Polarity * Pin numbers 1 and 3, and 2 and 4 are Pin No. internally short-circuited in the connector. • 1:N Connection RS-485 Controller 0 Host device Terminating re- Terminating resist- ance of 220 Ω...
  • Page 36 Section 2 Installation, Connections, and Wiring Wiring Example Use an RS-485 Interface Cable with a shield, and connect the shield to the ground terminal. • 1:N Connection Total length: 300 m max. Set SW 3.7 Set SW 3.7 Set SW 3.7 Set SW 3.7 No terminating No terminating...
  • Page 37 Use a small flat-blade screwdriver with a uniform thickness. Do not use a standard screwdriver with a tapered end only. Other- wise, the screwdriver will not fully insert into the hole. Tighten the cable fixing screws to a suitable torque of approximately 0.5 N·m. The following screwdriver is available. OMRON: XW4Z-00C End shape Side Front 0.6 mm...
  • Page 38 Section 2 Installation, Connections, and Wiring Connect the connector that is attached to the cable to the Controller. Make sure that the connector on the Controller and the connector on the cable are facing the right direction, and push them together firmly.
  • Page 39: Section 3 Before Communications

    Section 3 Before Communications Switch Settings Opening the Cover Setting Methods Default Settings Rotary Switch Settings DIP Switch Settings Communications Test Heat-resistive RFID System User’s Manual...
  • Page 40: Switch Settings

    Section 3 Before Communications Switch Settings Open the cover of the Controller to make each of the switch settings. Opening the Cover A screwdriver is provided with the Controller. Open the cover by inserting the screwdriver into the groove on the left side of the cover. Under the cover, there are two rotary switches (SW1 and SW2) and two DIP switches (SW3 and SW4).
  • Page 41: Setting Methods

    Section 3 Before Communications Setting Methods Use the provided screwdriver to make switch settings as shown in the following diagram. • Rotary switch settings • DIP switch settings Default Settings The following table shows the default settings (factory settings). Name Details Default setting Node number...
  • Page 42: Rotary Switch Settings

    Pins 1 to 6 and pin 8: Reserved by the system Do not use these pins. Always set these pins to OFF. Pin 7: Not used (V680-CA1D) Do not use this pin. Always set this pin to OFF. Pin 7: RS-485 terminating resistance (V680-CA2D) If two or more Controllers connected to the host device, terminating resistance of the Controllers at each end or the host device must be set to ON for stable communications.
  • Page 43 Section 3 Before Communications • SW4 Pins 1 and 2: Baud rate SW4, pin 1 SW4, pin 2 Details 115,200 bps 19,200 bps 9,600 bps 38,400 bps Pin 3: Data length SW4, pin 3 Details 8 bits (JIS8) ON 7 bits (ASCII7) OFF Pins 4 and 5: Parity SW4, pin 4 SW4, pin 5...
  • Page 44: Communications Test

    Section 3 Before Communications Communications Test Check Items Check the following items before the trial operation of the whole system. Items Details Page • Are the power supply and I/O lines properly wired? Power supply and p.25 • Are all the terminal screws tightened securely? I/O line connections •...
  • Page 45 Create a simple communications program on the host device and send the test commands. If the communications line is normal, the Controller returns the data received. • Example Sending the message data “OMRON” from Controller No. 2. Command Controller No.
  • Page 46 Section 3 Before Communications MEMO Heat-resistive RFID System User's Manual...
  • Page 47: Section 4 Reading From/Writing To Tags

    Section 4 Reading from/Writing to Tags Tag Operation and Command Status Tag Memory Map Command and Response Format Communications Commands Communications Subcommands Controller Control Commands Other Commands Heat-resistive RFID System User's Manual...
  • Page 48: Tag Operation And Command Status

    Section 4 Reading from/Writing to Tags Tag Operation and Command Status Communications Control Procedure (1) The first right to send is held by the host device, and is transferred to the Controller after a com- mand is sent. (2) When a response is returned from the Controller, the right to send is transferred back to the host device.
  • Page 49 Section 4 Reading from/Writing to Tags Command Receiving Status The status of the Controller for commands from the host device is as follows: • Command Standby Status No command processing is performed and Controller commands can be received. • Processing Command The time from when a READ, WRITE, AUTO READ, or AUTO WRITE command is received until a the response indicating that command processing is completed has been returned.
  • Page 50 Section 4 Reading from/Writing to Tags Read/Write Functions • Read/Write Command Processing The read/write functions are used for communications when the Tag has stopped. Therefore, check that the Tag is at a fixed position, which is within the Read/Write Antenna's communications area. If a Tag is not present, a "no tag"...
  • Page 51 Section 4 Reading from/Writing to Tags Polling Function With normal AUTO commands, the Controller does not return a response while the Tag is not in range, i.e., the communications path with the host device is busy. With a POLLING AUTO command, however, the Controller returns a response if a request is received from the host device.
  • Page 52: Tag Memory Map

    Section 4 Reading from/Writing to Tags Tag Memory Map Tag Memory Map Data Address 0000 0001 0002 0003 User area 03DF 03E7 1 byte Heat-resistive RFID System User's Manual...
  • Page 53 Section 4 Reading from/Writing to Tags Tag Service Life Check The OVERWRITE COUNT CONTROL command (MDS/MDL) determines whether the Tag overwrite count has been exceeded. The overwrite count is subtracted from the data in the user-specified overwrite count control area to determine whether the number of overwrites have been exceeded.
  • Page 54 Section 4 Reading from/Writing to Tags • MDS Command The overwrite count control area consists of 3 bytes from the start address. The decrement value from the overwrite count is written in this area, and if this value is 0 (00H), an end code 76 will be given as a Area start address →...
  • Page 55 Section 4 Reading from/Writing to Tags • MDL Command The overwrite count control area consists of 3 bytes from the start address. The increment value from the overwrite count is written in this area, and if this value is 100,000 (0186A0H) or higher, an end code Area start address →...
  • Page 56 Section 4 Reading from/Writing to Tags Tag Memory Check Function The DATA CHECK command (MD) performs a memory check. A CRC (Cyclic Redundancy Check) code calculation, write, and comparison are made using the check block units specified by the user. The CRC code is calculated from the generated polynomial expression x + 1.
  • Page 57 Section 4 Reading from/Writing to Tags • Example Using Tag Memory Check Function In the following example, the data in address 0010H to 0012H is checked. (1) In this example, the following data (2) Execute @××MDK1001005 [FCS] (calculation already exists in the memory. transaction).
  • Page 58: Command And Response Format

    Section 4 Reading from/Writing to Tags Command and Response Format The configuration of the command and response formats used for communications between the host device and Controller is described below. Command and Response Frames Controller No. Command code Data Terminator ×...
  • Page 59 Section 4 Reading from/Writing to Tags Data Code Designation Data to be read or written is specified in the command to be handled as either ASCII (JIS8 unit code) character data or as hexadecimal numerical data. • ASCII (JIS8 Unit Code) Designation Tag memory Each data character is allocated 1 byte (1 address) of Tag memory address...
  • Page 60 Section 4 Reading from/Writing to Tags List of Command Codes Commands can be classified into four major types. • Communications Commands The following commands are used for communications with the Tag. Command code Name Function Page READ Reads memory data from the Tag. p.62 WRITE Writes data to the memory of the Tag.
  • Page 61 Section 4 Reading from/Writing to Tags List of End Codes The following table provides a list of the response end codes and their meanings. Type End code Name Details Normal end “00” Normal end The command execution was completed normally. •...
  • Page 62 Section 4 Reading from/Writing to Tags FCS Calculation Example FCS (Frame Check Sequence) refers to 8-bit data with an exclusive OR (XOR) executed from the start of the frame (@ symbol) until the final character, converted into 2-bit ASCII. • Reading 5 Bytes from Address 0010H Data Controller No.
  • Page 63 Section 4 Reading from/Writing to Tags Numeric Range for Address Bytes • Read Commands 271 characters max. per frame × × Number of Start address Controller No. read bytes 00 to 09 Set the number of bytes to be read from the Data Carrier in hexadecimal.
  • Page 64: Communications Commands

    Section 4 Reading from/Writing to Tags Communications Commands READ (RD) This command reads data from the Tag. If a Tag is not present, an error response (end code 72) is returned. Command Data Antenna Number of Controller No. Command code type designation Start address...
  • Page 65 Section 4 Reading from/Writing to Tags WRITE (WT) This command writes data to the Tag. If the Tag is not present, an error response (end code 72) will be returned. Command Command Data Antenna Controller No. code type designation Start address Write data Terminator ×...
  • Page 66 Section 4 Reading from/Writing to Tags AUTO READ (AR) This command reads data from the Tag when the Tag enters the communications area. The Controller returns a response when communications between the Controller and Tag has been completed. The host device cannot send other commands until either a response is received or processing is aborted using the COMMAND PROCESSING ABORT (AA) command.
  • Page 67 Section 4 Reading from/Writing to Tags AUTO WRITE (AW) This command writes data to the Tag when the Tag enters the communications area. The Controller returns a response when communications between the Controller and Tag has been completed. The host device cannot send other commands until either a response is received or processing is aborted using the COMMAND PROCESSING ABORT (AA) command.
  • Page 68 Section 4 Reading from/Writing to Tags POLLING AUTO READ (PR) When the host device sends a POLLING AUTO READ command to the Controller, the Controller immediately returns a response to the host device indicating reception of the command. Then the Controller waits for the approaching Tag and reads the data of the Tag when the ID Tag is in the communications area.
  • Page 69 Section 4 Reading from/Writing to Tags Subcommand Response Controller No. Command code End code Read data Terminator × × × × × × Name Details End code Indicates the execution result for the command. 00: Normal completion. 74: The Tag was not in the communications area when the request for polling auto processing results was made.
  • Page 70 Section 4 Reading from/Writing to Tags POLLING AUTO WRITE (PW) When the host device sends a POLLING AUTO WRITE command to the Controller, the Controller immediately returns a response to the host device indicating reception of the command. Then the Controller waits for the approaching Tag and writes the data when the Tag is in the communications area.
  • Page 71 Section 4 Reading from/Writing to Tags Subcommand Response Controller No. Command code End code Terminator × × × × Name Details End code Indicates the execution result for the command. The end code 00 indicates normal completion. 74: Tag was not in range when polling auto processing results were requested 75: Tag was not in range when polling auto processing was aborted.
  • Page 72 Section 4 Reading from/Writing to Tags DATA CHECK (MD C/K) This command writes or compares the CRC code for the specified check block in byte units. The CRC code is calculated from the generated polynomial expression X + 1. Command Command Process Channel...
  • Page 73 Section 4 Reading from/Writing to Tags OVERWRITE COUNT CONTROL (MDS/MDL) This command is used to control the number of overwrite operations performed by Tags. Whether the EEPROM overwrite count has been exceeded or not is determined by refreshing the user-specified overwrite count control area.
  • Page 74: Communications Subcommands

    Section 4 Reading from/Writing to Tags Communications Subcommands COMMAND PROCESSING ABORT (AA) Aborts processing of an AUTO command being executed and returns to the command standby status. Command Controller No. Command code Terminator × × × × Response Controller No. Command code End code Terminator...
  • Page 75: Controller Control Commands

    Section 4 Reading from/Writing to Tags Controller Control Commands CONTROLLER CONTROL (CC) This command reads the status of the input terminals. Command Controller No. Command code Processing code Terminator × × × × Name Details Processing code Always 0000 Response Controller No.
  • Page 76 × × × × Name Details Message data Returns the test message sent with the command. • Example Sending the message data "OMRON" from Controller No. 2. Command Controller No. Command code Message data Terminator Response Controller No. Command code...
  • Page 77 Section 4 Reading from/Writing to Tags ABORT (XZ) This command resets the Controller. Command Command code Terminator Controller No. × × × × Response None • Example Resetting Controller No. 2. Command Controller No. Command code Terminator Response None Heat-resistive RFID System User's Manual...
  • Page 78: Other Commands

    Section 4 Reading from/Writing to Tags Other Commands UNDEFINED COMMAND RESPONSE (IC) If the Controller receives a command code that is not in the list of commands, the Controller will return a response for the undefined command to the host device. Response Controller No.
  • Page 79: Section 5 Troubleshooting

    Section 5 Troubleshooting Self-diagnostic Function Errors and Countermeasures Maintenance and Inspection Troubleshooting Heat-resistive RFID System User's Manual...
  • Page 80: Self-Diagnostic Function

    Section 5 Troubleshooting Self-diagnostic Function The Controller has a self-diagnostic function to check a variety of items in order to reduce the downtime of the system that may result due to operational failures. Details of Errors Errors detected by the Controller can be classified into fatal errors and nonfatal errors. •...
  • Page 81: Errors And Countermeasures

    Section 5 Troubleshooting Errors and Countermeasures The seven main causes of problems that may occur in the V680 Series are as follows: • Noise interference ... . Take adequate countermeasures against noise. •...
  • Page 82: Maintenance And Inspection

    Section 5 Troubleshooting Maintenance and Inspection The V680 Series must be inspected on a daily or regular basis so that the functions of the V680 Series can be used in good condition. The V680 Series consists of semiconductors that last almost indefinitely. The following malfunctions may, however, result due to the operating environment and conditions.
  • Page 83: Troubleshooting

    Section 5 Troubleshooting Troubleshooting If an error results, fully check the whole situation, determine the relationship between the system and any other device, and refer to the following flowcharts for troubleshooting procedures. Main Check Flowchart Use the following main check flowchart to determine the cause of the error. Main check flowchart Refer to the system connections check Are all devices in the...
  • Page 84 Section 5 Troubleshooting System Connections Check Flowchart Start Are the connector and cable connections OK? Connect them correctly. Turn ON the power. Is the ERROR indicator lit or flashing? Replace the Controller. Are communications with the Tag normal? Is the rated voltage supplied? Supply the rated voltage.
  • Page 85 Section 5 Troubleshooting Host Communications Check Flowchart Start Send the TS command from the host device. Is the response normal? Is the communications frame OK? Correct the communications frame. Are the communications cable connectors wired OK? Wire the connectors correctly. Is the host device operating normally? Correct the host program...
  • Page 86 Section 5 Troubleshooting Communications Check Flowchart Start Turn ON the Controller and connect the host device. Send the AUTO WRITE command. Does the COMM indicator go from ON to OFF? Is the moving End code speed of Tag OK? Reduce the speed. End code Are two or more Tags present in Antenna's communications area?
  • Page 87 Section 5 Troubleshooting Are the Tag and Antenna facing Is the Tag OK? the correct direction? Adjust the distance and direction. Replace the Tag. Is the Tag OK? Replace the Tag. Replace the Controller. Heat-resistive RFID System User's Manual...
  • Page 88 Section 5 Troubleshooting Operating Environment Check Flowchart Start Refer to Maintenance and Inspection. Are the operating p.80 conditions OK? Refer to Errors and Countermeasures. Is the ambient p.79 noise OK? Heat-resistive RFID System User's Manual...
  • Page 89: Section 6 Appendices

    Section 6 Appendices Specifications and Dimensions Controller Read/Write Antenna Cable Communications Specifications Tags Characteristics According to Operating Conditions Communications Area (Reference) Communications Time and Turn Around Time Calculating Tag Movement Speed Influence of Metal behind Antenna (Reference) Mutual Interference between Antennas (Reference) Influence of Metal Behind Tag (Reference) Mutual Interference with Tag (Reference) Influence of Tag Angle (Reference)
  • Page 90: Specifications And Dimensions

    Section 6 Appendices Specifications and Dimensions Controller • General Specifications Item Specifications 24 VDC Supply voltage − +10% Power consumption 20 W max. 20 M Ω min. (at 100 VDC) between the ground and power supply terminals, between the power Insulation resistance supply terminals and I/O terminals, between the power supply terminals and casing, between the I/O terminals and ground, between the I/O terminals and casing, and between the ground terminal...
  • Page 91 2.2 kΩ External RESET input terminal terminal 24 VDC 24 VDC COM (0 V) COM (0 V) Wiring Example V680-H01 Antenna Host PLC V680-CA1D Controller V700-A40-W Antenna Cable V680-CA1D 24-VDC power supply 24 VDC+ 24 VDC− Heat-resistive RFID System User's Manual...
  • Page 92 Section 6 Appendices Dimensions The V680-CA1D and V680-CA2D have the same appearance. (Unit: mm) V680-CA1D Two, 4.5 dia. Two, M4 Casing material PC/ASA resin Heat-resistive RFID System User's Manual...
  • Page 93: Read/Write Antenna

    Operating frequency Modulation * Communications may be affected by noise depending on the communications distance, ambient noise, and surrounding materials. • Communications Distance Controller Antenna Communications distance V680-CA1D V680-H01 V680-D1KP58HT 0 to 150 mm V680-CA2D Measurement Conditions Antenna Communi- cations dis-...
  • Page 94 Section 6 Appendices • Dimensions V680-H01 FCC label (Unit: mm) Four bushing, screws Four 5-dia. mounting holes Vinyl-insulated round shielded cable, 5.8-dia, with 10 conductors 20 max. Standard length: 0.5 m Note. Mounting hole dimensions (1:5) Coil center Connector Four M4 or 4.5 dia. Cable connector Ferrite core Power supply (green)/...
  • Page 95: Cable

    Section 6 Appendices Cable • Specifications Item Model V700-A40-W Number of conductors 5 M Ω min. (at 500 VDC) between terminals and sheath Insulation resistance Dielectric strength 500 VAC, 1 min • Dimensions Item Model V700-A40-W 2M V700-A40-W 5M V700-A40-W 10M V700-A40-W 20M V700-A40-W 30M Length...
  • Page 96: Communications Specifications

    15 m max. Suitable connector D-sub 9-pin male connector OMRON XM2A-0901 Plug and XM2S-0911 Hood (1 set) provided with the Controller Recommended cable Hitachi Cable CO-MA-VV-SB 5Px28AWG * These settings can be made using the Controller's DIP switch. Refer to DIP Switch Settings for details on setting methods.
  • Page 97: Tags

    Section 6 Appendices Tags • Specifications Item Model V680-D1KP58HT Memory capacity 1,000 bytes (user area) Memory type EEPROM Data backup time 10 years after writing Total data backup time at high temperatures exceeding 110 ° C is 10 hours (See note.) Data overwrite count 100,000 times per address −...
  • Page 98 Section 6 Appendices • Tag Heat Resistivity • Storing Tags under high temperatures will adversely affect the performance of the internal parts and the service life of the Tags. • An LTPD of 10% was determined during the evaluation for Tags that reached the end of their life after testing under the following test conditions Heat cycle: Room temperature/200 °...
  • Page 99 Section 6 Appendices • V680-A80 Attachment for V680-D1KP58HT Tag This Attachment is specifically designed to secure V680-D1KP58HT Tags to the workpiece. Applicable Tag model: V680-D1KP58HT Dimensions (Unit: mm) 12 dia. 20 dia. 3.2 dia. 11.5 Mounting Hole Dimensions Provided Parts Nuts (M12): Split pin (3.2 ×...
  • Page 100: Characteristics According To Operating Conditions

    Section 6 Appendices Characteristics According to Operating Conditions Communications Area (Reference) The following diagram shows the communications area for the V680-H01. The communications area depends on the installation conditions and environmental conditions. • V680-H01 → V680-D1KP58HT The following diagram shows the communications area when a Tag passes by and perpendicular to the center of the Antenna.
  • Page 101: Communications Time And Turn Around Time

    T = 3.9 N + 310 • The TAT graph data shown here is an example for a V680-CA1D/CA2D Controller communicating with a host with a baud rate of 9,600 bps, 1 start bit, data length of 7 bits, 2 stop bits, even parity, and no spaces between characters.
  • Page 102: Calculating Tag Movement Speed

    Section 6 Appendices Calculating Tag Movement Speed When communicating with a moving Tag, specify auto or repeat as the communications designation. The maximum movement speed for the Tag at this time can be calculated simply using the following formula. D (Movement range within communications area) ×...
  • Page 103: Influence Of Metal Behind Antenna (Reference)

    Section 6 Appendices Influence of Metal behind Antenna (Reference) If the Antenna is mounted to a metal object, the communications area will be reduced by approximately 10% compared with mounting to a non-metal object. Consider this influence on performance when mounting the Antenna.
  • Page 104: Influence Of Metal Behind Tag (Reference)

    Section 6 Appendices Influence of Metal Behind Tag (Reference) Take the influence of metal behind Tags into consideration when mounting them. The communications distance is adversely affected if there is any metal material around the Tag. The degree of influence depends on the type, size, and shape of the material around the Tag. The following graphs show the influence of metal objects behind the Tag for reference.
  • Page 105: Mutual Interference With Tag (Reference)

    Section 6 Appendices Mutual Interference with Tag (Reference) Provide the mounting distances indicated below to prevent malfunctions due to mutual interference when using multiple Tags. V680-D1KP58HT 200 mm min. 200 mm min. Influence of Tag Angle (Reference) The maximum communications distance can be obtained when the Antenna and Tag are installed in parallel.
  • Page 106 Section 6 Appendices Chemical Resistance of Tags (Reference) • V680-D1KP58HT The V680-D1KP58HT Tag is manufactured from PPS resin. Refer to the following table and avoid any chemical substance that will adversely affect PPS resin. Room Room 90 ° C 90 ° C Chemical substance tempera- Chemical substance...
  • Page 107: Jis8 Unit Code Table (Ascii)

    Section 6 Appendices JIS8 Unit Code Table (ASCII) Left- most digit b8 to 0000 1001 0010 0011 0100 0101 0110 0111 1000 1101 1010 1011 1100 1101 1110 1111 Right- most digit Col- b4 to b1 0000 (DLE) (SP) 0001 (SOH) DC 0010 (STX) DC...
  • Page 108: Degree Of Protection

    Section 6 Appendices Degree of Protection International protection degrees (IP-@@) are determined by the following tests. Be sure to check the sealing capability under the actual operating environment and conditions before actual use. IP indicates the International Protection symbol. • IEC (International Electrotechnical Commission) Standards (IEC60529 November 1989) (A) First Digit: Degree of Protection from Solid Materials Degree...
  • Page 109 Section 6 Appendices Protection Test method (with pure water) Degree Protection against sprin- Protects against sprinkled Water is sprinkled for Water rate is 0.07 liter/min kled water water approaching at a maxi- 10 min at a maximum per hole. mum angle of 60 ° from verti- angle of 60 °...
  • Page 110 Section 6 Appendices • NEMA (National Electrical Manufacturers Association) The following table shows the conversion from NEMA enclosure classifications to IEC 60529. (Conver- sion from IEC 60529 to NEMA enclosure classifications is not available.) NEMA250 IEC 60529 IP10 IP11 IP54 IP14 IP54 4,4X...
  • Page 111: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and rear pages. Cat No. Z221-E1-01 Revision code Revision code Date Revised contents April 2005 Original production Heat-resistive RFID System User's Manual...
  • Page 112 Heat-resistive RFID System User's Manual...
  • Page 113 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang'an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688 Cat.

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