Installing The Starter Clutch; Installing The Generator - Yamaha FZ09E Service Manual

GENERATOR AND STARTER CLUTCH
erator rotor "2" and hold the generator rotor.
b. When turning the starter clutch gear clock-
wise
"fl(',
the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
c lockwise "B'', it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
A
1
1
\
B
2
''"'''""
INSTALLING THE STARTER CLUTCH
1 .
Install:
• Starter clutch
"1"
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
TIP ~~~~~~~~~~~~~~
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark "a" is toward the generator rotor "2".
• While holding the generator rotor with the
sheave holder "3", tighten the starter clutch
bolts.
Sheave holder
90890-01701
Primary cl utch holder
YS-01880-A
...... 500
INSTALLING THE GENERATOR
1.
Install:
• Woodruff key
• Generator rotor
• Washer
lf@ii
• Generator rotor bolt
TIP ~~~~~~~~~~~~~~~
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the washer with engine oil.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2.
Tighten:
• Generator rotor bolt
"1"
Generator rotor bolt
75 Nm (7.5 m·kgf, 54 ft·lbf)
TIP ~~~~~~~~~~~~~~­
While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
bolt.
5-33
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A