Connecting Rods And Pistons; Removing Th Econnecting Rods And Pistons; Checking The Cylinder And Piston - Yamaha FZ09E Service Manual

CONNECTING RODS AND PISTONS
,..,,..,
REMOVING THE CONNECTING RODS AND
PISTONS
The following procedure applies to all of the con-
necting rods and pistons.
1. Remove:
•Connecting rod cap "1"
• Connecting rod
• Big end bearings
TIP ~~~~~~~~~~~~~~-
• Identify the position of each big end bearing so
that it can be reinstalled in its original place.
• After removing the connecting rods and con-
necting rod caps, care should be taken not to
damage the mating surfaces of the connecting
rods and connecting rod caps.
2. Remove:
• Piston pin clips "1"
• Piston pin "2"
• Piston "3"
ECA1RCISCM
NOTICE
~~~~~~~~~~~~~
Do not use a hammer to drive the piston pin
out.
TIP ~~~~~~~~~~~~~~-
• For reference during installation , put identifica·
tion marks on the piston crown.
• Before removing the piston pin, deburr the pis·
ton pin clip groove and the piston pin bore ar-
ea.
If
both areas are debarred and the piston
pin is still difficult to remove, remove it with the
piston pin puller set
"4".
Piston pin puller set
90890-01304
Piston pin puller
YU-01304
5-61
3 .
Remove:
• Top ring
• 2nd ring
• Oil ring
4
TIP ~~~~~~~~~~~~~~-
When removing a piston ring, open the end gap
with your fingers and lift the other side of the ring
over the piston crown.
,,_,..
CHECKING THE CYLINDER AND PISTON
1. Check:
• Piston wall
• Cylinder wall
Vertical scratches
~
Replace the cylinder,
and replace the piston and piston rings as a
set.
2. Measure:
• Piston-to-cylinder clearance
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a. Measure cylinder bore "C" with the cylinder
bore gauge.
TIP ~~~~~~~~~~~~~~­
Measure cylinder bore "C" by taking side-to-side