Checking The Primary Driven Gear; Checking The Pull Lever Shaft And Pull Rod; Installing Th Eclutch - Yamaha FZ09E Service Manual

EA$2$~10
CHECKING THE PRIMARY DRIVEN GEAR
1. Check:
• Primary driven gear "1"
Damage/wear
4
Replace the clutch housing
and crankshaft as a set.
Excessive noise during operation
4
Replace
the clutch housing and crankshaft as a set.
EAS25220
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth " 1"
• Pull rod teeth "2"
Damage/wear
4
Replace the pull rod and
pull lever shaft as a set.
1
2. Check:
• Pull rod bearing
Damage/wear
4
Replace.
"""'°
INSTALLING THE CLUTCH
1 . Install:
• Oil pump drive chain "1"
• Clutch housing "2"
TIP - - - - - - - - - - - - : : - - -
lnstall the oil pump drive chain onto the oil pump
drive sprocket "a".
CLUTCH
2
a
2.
Install:
• Thrust plate
•Cl utch boss "1"
• Washer
• Conical spring washer "2"
• Cl utch boss nut
"3"
IH4W
Clutch boss nut
125 Nm (12.5 m·kgf, 90 ft·lbf)
LOCTITE®
TIP -----------.-~
• Install the conical spring washer on the main
axle with the "OUT' mark "a" facing away from
the vehicle.
• While holding the clutch boss "1" with the uni-
versal clutch holder "4", tighten the clutch boss
nut.
• Stake the clutch boss nut at cutouts "b" in the
main axle.
5-45
Universal clutch holder
90890-04086
YM-91042