Endress+Hauser Proline Promag 50 Operating Instructions Manual
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Endress+Hauser Proline Promag 50 Operating Instructions Manual

Electromagnetic flowmeter
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See also: Operating Instructions Manual
BA00046D/06/EN/16.15
71279854
Valid as of version
V 2.04.XX (device software)
6
Products
Operating Instructions
Proline Promag 50
HART
Electromagnetic flowmeter
Solutions
Services

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Summary of Contents for Endress+Hauser Proline Promag 50

  • Page 1 Products Solutions Services BA00046D/06/EN/16.15 71279854 Valid as of version V 2.04.XX (device software) Operating Instructions Proline Promag 50 HART Electromagnetic flowmeter...

  • Page 3: Table Of Contents

    Measuring principle-specific accessories ..79 Communication-specific accessories ..80 Service-specific accessories ....81 Endress+Hauser...

  • Page 4: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility' s owner- operator. Strict compliance with the instructions in the Operating Manual is mandatory. • With regard to special fluids, including fluids used for cleaning, Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of wetted materials.

  • Page 5: Return

    If the temperature of the fluid is high, implement sufficient measures to prevent burning or scalding. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return The measuring device must be returned if repairs or a factory calibration are required, or if the wrong measuring device has been ordered or delivered.

  • Page 6: Identification

    I-OUT (HART): with current output (HART) f-OUT (HART): with frequency output STATUS-IN: with status input (power supply) Reserved for information on special products Observe device documentation Reserved for additional information on device version (approvals, certificates) Permitted ambient temperature range Degree of protection Endress+Hauser...
  • Page 7 Reserved for information on special products Permitted ambient temperature range Observe device documentation Reserved for additional information on device version (approvals, certificates) Calibration tolerance Additional information (examples): – EPD/MSÜ: with Empty Pipe Detection electrode – R/B: with reference electrode Degree of protection Flow direction Endress+Hauser...

  • Page 8: Certificates And Approvals

    EMC requirements of IEC/EN 61326/A1. The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 9: Registered Trademarks

    Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA TRI-CLAMP® Registered trademark of Ladish & Co., Inc., Kenosha, USA ® HART Registered trademark of the HART Communication Foundation, Austin, USA HistoROM™, S-DAT®, Field Xpert™, FieldCare®, Fieldcheck®, Applicator® Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH Endress+Hauser...

  • Page 10: Installation

    At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip. a0004294  Fig. 4: Transporting sensors with DN 300 (12") Endress+Hauser...
  • Page 11 • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. • Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner. Endress+Hauser...

  • Page 12: Installation Conditions

    It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on the measuring system' s resistance to vibration and shock can be found on →  103. A0003203 Fig. 7: Installation of pumps Endress+Hauser...
  • Page 13 This measure also prevents the system losing prime, which could cause air pockets. Information on the lining' s resistance to partial vacuum can be found on →  107. A0008157 Fig. 9: Measures for installation in a down pipe Vent valve Pipe siphon Length of down pipe Endress+Hauser...
  • Page 14 EPD electrode for the detection of empty pipes (not with Promag D and Promag H (DN 2 to 15 / 1/12 to ½")) Measuring electrodes for signal detection Reference electrode for the potential equalization (not with Promag D and H) Endress+Hauser...
  • Page 15 If vibrations are too severe, we recommend the sensor and transmitter be mounted separately. Information on resistance to vibration and shock can be found on →  103. A0003208 Fig. 13: Measures to prevent vibration of the device (L > 10 m (32.8 ft)) Endress+Hauser...
  • Page 16 From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio. [mbar] 8 m/s 7 m/s 6 m/s 5 m/s 4 m/s max. 8° 3 m/s 2 m/s 1 m/s d / D A0011907 Fig. 15: Pressure loss due to adapters Endress+Hauser...
  • Page 17 – 1250 to 40000 1250 to 40000 1400 – – – – 1700 to 55000 1600 – – – – 2200 to 70000 1800 – – – – 2800 to 90000 2000 – – – – 3400 to 110000 Endress+Hauser...
  • Page 18 – – – – 9 to 300 60" – – – – 12 to 380 66" – – – – 14 to 500 72" – – – – 16 to 570 78" – – – – 18 to 650 Endress+Hauser...
  • Page 19 • The maximum connecting cable length is 10 m (32.8 ft) when empty pipe detection (EPD →  76) is switched on. [µS/cm] [ft] A0010734 Fig. 16: Permissible cable length for the remote version Area shaded gray = permitted range Lmax = connecting cable length in [m] Fluid conductivity in [μS/cm] Endress+Hauser...

  • Page 20: Installation Instructions

    Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite! An electrically conductive layer could form on the inside of the measuring tube and short- circuit the measuring signal. Note! Use seals with a hardness rating of 70° Shore A. Endress+Hauser...
  • Page 21 DN 80 (3") A0010898 A0010827 A0010826 DN 100 (4") A0012168 A0012168 A0012169 1 = Mounting bolts with centering sleeves 2 = EN (DIN) flanges: 4-hole  with centering sleeves 3 = EN (DIN) flanges: 8-hole  without centering sleeves Endress+Hauser...
  • Page 22 4 × UNC 5/8" × 7.50" – * 3" 4 × UNC 5/8" × 9.25" – * 4" 8 × UNC 5/8" × 10,4" 5,79 * A centering sleeve is not required. The device is centered directly via the sensor housing. Endress+Hauser...
  • Page 23 • If necessary, special ground cables for potential equalization can be ordered as an accessory (→  79). • Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on →  56 Endress+Hauser...
  • Page 24 20 × M 24 PN 16 20 × M 30 PN 6 20 × M 24 PN 10 20 × M 27 600 * PN 16 20 × M 33 * Designed acc. to EN 1092-1 (not to DIN 2501) Endress+Hauser...
  • Page 25 4 × M 16 4 × M 16 4 × M 16 8 × M 16 8 × M 16 8 × M 20 8 × M 20 12 × M 20 12 × M 22 16 × M 22 Endress+Hauser...
  • Page 26 The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory (→  79). a0004301 Abb. 19: Promag H process connections (DN 2 to 25 / 1/12 to 1", DN 40 to 100 / 1½...
  • Page 27 • Ground rings can be ordered separately from Endress+Hauser as accessories (→  79). When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
  • Page 28 If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube and process connection into account. All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Documentation" →  127. Endress+Hauser...
  • Page 29 • If necessary, special ground cables for potential equalization can be ordered as an accessory (→  79). • Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on →  58. Endress+Hauser...
  • Page 30 28 × M 30 1000 PN 6 28 × M 27 1000 PN 10 28 × M 33 1200 PN 6 32 × M 30 1200 PN 10 32 × M 36 * Designed acc. to EN 1092-1 (not to DIN 2501) Endress+Hauser...
  • Page 31 16 × M 30 Table E 20 × M 30 Table E 20 × M 30 Table E 20 × M 30 Table E 24 × M 30 1000 Table E 24 × M 30 1200 Table E 32 × M 30 Endress+Hauser...
  • Page 32 16 × M 27 PN 16 20 × M 27 PN 16 20 × M 30 PN 16 20 × M 33 PN 16 24 × M 33 1000 PN 16 24 × M 33 1200 PN 16 32 × M 33 Endress+Hauser...
  • Page 33 • If necessary, special ground cables for potential equalization can be ordered as an accessory (→  79). • Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on →  56 Endress+Hauser...
  • Page 34 • The tightening torques listed below apply only to pipes not subjected to tensile stress. Tightening torques for: • EN (DIN) →  35 • ASME →  35 • JIS →  36 • AS 2129 →  36 • AS 4087 →  36 Endress+Hauser...
  • Page 35 4 × ½" 1" Class 300 4 × 5/8" 1 ½" Class 150 4 × ½" 1 ½" Class 300 4 × ¾" 2" Class 150 4 × 5/8" 2" Class 300 8 × 5/8" 3" Class 150 4 × 5/8" Endress+Hauser...
  • Page 36 Table E 4 × M 12 Table E 4 × M 16 Promag P tightening torques for AS 4087 Nominal diameter AS 4087 Threaded Max. tightening torque [Nm] [mm] Pressure rating fasteners PTFE PN 16 4 × M 16 Endress+Hauser...
  • Page 37 • Always tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals. • The tightening torques listed below apply only to pipes not subjected to tensile stress. Endress+Hauser...
  • Page 38 20 × M 24 PN 10 20 × M 27 600 * PN 16 20 × M 33 PN 25 20 × M 36 PN 6 24 × M 24 PN 10 24 × M 27 PN 16 24 × M 33 Endress+Hauser...
  • Page 39 12" Class 150 12 × 7/8" 14" Class 150 12 × 1" 16" Class 150 16 × 1" 18" Class 150 16 × 1 1/8" 20" Class 150 20 × 1 1/8" 24" Class 150 20 × 1 ¼" Endress+Hauser...
  • Page 40 54" Class D 44 × 1 ¾" 1500 60" Class D 52 × 1 ¾" 1650 66" Class D 52 × 1 ¾" 1800 72" Class D 60 × 1 ¾" 1087 2000 78" Class D 64 × 2" Endress+Hauser...
  • Page 41 16 × M 27 PN 16 20 × M 27 PN 16 20 × M 30 PN 16 20 × M 33 PN 16 24 × M 33 1000 PN 16 24 × M 33 1200 PN 16 32 × M 33 Endress+Hauser...
  • Page 42 Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). Lower the housing into position. Retighten the two securing screws. £ £ 180° 180° a0004303 Fig. 26: Turning the transmitter housing (stainless-steel field housing) Endress+Hauser...
  • Page 43 Turn the display to the desired position (max. 4 × 45° in both directions) and reset it onto the cover plate of the electronics compartment. Screw the cover of the electronics compartment firmly back onto the transmitter housing. 4 x 45° a0003236 Fig. 27: Turning the local display (field housing) Endress+Hauser...
  • Page 44 – Screw head: max. Ø 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing. 35 (1.38) 90 (3.54) 192 (7.56) a0001130 Fig. 28: Mounted directly on the wall Endress+Hauser...
  • Page 45 If the device is mounted to a warm pipe, make certain that the housing temperature does not exceed +60 °C (+140 °F), which is the maximum permissible temperature. Ø 20…70 (Ø 0.79…2.75) 155 ( ~ 6.1) a0001132 Fig. 30: Pipe mounting (wall-mount housing) Endress+Hauser...

  • Page 46: Post-Installation Check

    Inlet run  5 × DN Outlet run  2 × DN Is the measuring device protected against moisture and direct sunlight? Is the sensor adequately protected against vibration (attachment, support)? Acceleration up to 2 g by analogy with IEC 600 68-2-8 Endress+Hauser...

  • Page 47: Wiring

    Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser representative if you have any questions. Note! The device does not have an internal circuit breaker. For this reason, assign the device a switch or power-breaker switch capable of disconnecting the power supply line from the mains.
  • Page 48 Connecting the remote version of Promag E/L/P/W Wall-mount housing connection compartment Cover of the sensor connection housing Signal cable Coil current cable n.c. Not connected, insulated cable shields Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow Endress+Hauser...
  • Page 49 Connecting the remote version of Promag H Wall-mount housing connection compartment Cover of the sensor connection housing Signal cable Coil current cable n.c. Not connected, insulated cable shields Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow Endress+Hauser...
  • Page 50 A0002687 SENSOR Signal cable Coil current cable 20 (0.79)* 20 (0.79)* 160 (6.30)* 170 (6.69)* mm (inch) mm (inch) 80 (3.15) 70 (2.76) 50 (1.97) 50 (1.97) 17 (0.67) 8 (0.31) 10 (0.39) 8 (0.31) ³1 (0.04) A0002650 A0002646 Endress+Hauser...
  • Page 51 8 (0.31) 8 (0.31) A0002684 A0002686 SENSOR Signal cable Coil current cable 80 (3.15) 70 (2.76) 15 (0.59) 17 (0.67) 15 ( 0.59 40 (1.57) 8 (0.31) 8 (0.31) ³ 1 (0.04) ³ mm (inch) mm (inch) A0002648 A0002647 Endress+Hauser...

  • Page 52: Cable Specifications

    Outer jacket Reinforced connecting cables As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. Reinforced connecting cables should be used when laying the cable directly in the ground, if there is a risk of damage from rodents or if using the measuring device below IP 68 degree of protection.

  • Page 53: Connecting The Measuring Unit

    Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 →  55 Ground terminal for protective ground Ground terminal for signal cable shield Service connector for connecting service interface FXA193 (Fieldcheck, FieldCare) Cover of the connection compartment Securing clamp Endress+Hauser...
  • Page 54 Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 →  55 Ground terminal for protective ground Ground terminal for signal cable shield Service connector for connecting service interface FXA193 (Fieldcheck, FieldCare) Cover of the connection compartment Endress+Hauser...
  • Page 55 See also the documentation issued by the HART Communication Foundation, and in particular HCF LIT 20: "HART, a technical summary". ³ 250 Ω a0004586 Fig. 38: Electrical connection of HART handheld Field Xpert SFX100 HART handheld Field Xpert SFX100 Auxiliary energy Shielding Other devices or PLC with passive input Endress+Hauser...

  • Page 56: Potential Equalization

    If using process connections made of a synthetic material, ground rings have to be used to ensure that potential is equalized (→  27). The necessary ground rings can be ordered separately from Endress+Hauser as accessories (→  79). Endress+Hauser...
  • Page 57 • There should be no electrically conductive connection a00012174 between the pipe and the device. Fig. 42: Potential equalization and cathodic protection • The mounting material must withstand the applicable torques. Power supply isolation transformer Electrically isolated Endress+Hauser...
  • Page 58 Note! The ground cable for flange-to-flange connections can be A0011893 ordered separately as an accessory from Endress+Hauser. Fig. 44: Via the ground terminal of the transmitter and the flanges of the pipe When using the measuring device in a: •...

  • Page 59: Degree Of Protection

    " Caution! Do not loosen the threaded fasteners of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag E/L/P/W sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters (10 ft)). In this case the transmitter must be installed remote from the sensor.

  • Page 60: Post-Connection Check

    Are all screw terminals firmly tightened? Have the measures for grounding/potential equalization been correctly →  56 implemented? Are all cable entries installed, firmly tightened and correctly sealed? →  59 Cables looped as "water traps"? Are all housing covers installed and firmly tightened? Endress+Hauser...

  • Page 61: Operation

    – Press and hold down +/- keys for longer than 3 seconds Return directly to HOME position – Cancel data entry Enter key  – HOME position Entry into the function matrix – Save the numerical values you input or settings you change Endress+Hauser...

  • Page 62: Brief Operating Instructions On The Function Matrix

    – Press and hold down Esc key (X) for longer than 3 seconds HOME position – Repeatedly press Esc key (X) return step by step to HOME position > 3 s – – – – A0001142 Fig. 49: Selecting functions and configuring parameters (function matrix) Endress+Hauser...

  • Page 63: General Notes

    • If programming is disabled and the P operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is specified as the customer' s code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. "...

  • Page 64: Displaying Error Messages

    The response of the individual outputs (failsafe mode) can be defined in the function matrix using the "FAILSAFE MODE" function ( "Description of Device Functions" manual). Note! For security reasons, error messages should be output via the status output. Endress+Hauser...

  • Page 65: Communication

    Operating program "FieldCare" FieldCare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA193.
  • Page 66 The "Fieldcheck" tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed out and used for official certification. Contact your Endress+Hauser representative for more information.
  • Page 67 Set HART shortform address Byte 0: desired address (0 to 15) Byte 0: active address Access type = write Factory setting: 0 Note! With an address >0 (multidrop mode), the current output of the primary process variable is set to 4 Endress+Hauser...
  • Page 68 – Bytes 0-5: TAG – Bytes 0-5: TAG – Bytes 6-17: descriptor – Bytes 6-17: descriptor – Bytes 18-20: Date – Bytes 18-20: Date Write the device production Bytes 0-2: Production number Bytes 0-2: Production number number Access = write Endress+Hauser...
  • Page 69 • If you change the unit of the primary process variable, this has a direct impact on the system units. Read additional device status none The device status is displayed in extended form as the Access = read response: Coding: see table →  71 Endress+Hauser...
  • Page 70 This parameter sets the number of preambles The current number of preambles is displayed in the response message which are inserted in the response messages: response telegram: Byte 0: Number of preambles Access = write Byte 0: Number of preambles (4 to 20) Endress+Hauser...
  • Page 71 60 seconds. Pulse buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Current output: Flow is out of range. Frequency output: Flow is out of range. Endress+Hauser...
  • Page 72 Upload/download of device files. Currently no other commands are possible. Positive zero return active Simulation current output active Simulation frequency output active Simulation pulse output active Simulation status output active Simulation of the status input active Simulation of response to error (outputs) active Simulation of volume flow active Endress+Hauser...

  • Page 73: Commissioning

    Beginning of normal measuring mode OPERATION ▾ Normal measuring mode commences as soon as start-up completes. Various measured-value and/or status variables (HOME position) appear on the display. Note! If start-up fails, an error message indicating the cause is displayed. Endress+Hauser...

  • Page 74: Quick Setup

    Width Output Output Time Signal Signal Constant Failsafe Time Failsafe Mode Constant Mode Failsafe Mode Automatic parameterization of the display Quit Quick Setup A0005413-EN Fig. 51: "QUICK SETUP COMMISSIONING" menu for the rapid configuration of important device functions Endress+Hauser...

  • Page 75: Configuration

    Pay strict attention to the position of the jumpers as indicated in the graphic. Installation of the I/O board is the reverse of the removal procedure. A0001044 Fig. 52: Configuring current outputs using jumpers (I/O board) Active current output (factory setting) Passive current output Endress+Hauser...

  • Page 76: Adjustment

    The adjustment values for empty pipe and full pipe are identical. In cases of this nature you must repeat empty-pipe or full-pipe adjustment! – ADJUSTMENT NOT OK Adjustment is not possible because the fluid’s conductivity is out of range. Endress+Hauser...

  • Page 77: Data Storage Device (Historom)

    Commissioning Data storage device (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. It is possible to plug these modules into other devices to copy device configurations from one device to another, for example.

  • Page 78: Maintenance

    The seals of the Promag H sensor must be replaced periodically, particularly in the case of gasket seals (aseptic version). The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals (accessories) →  79. Endress+Hauser...

  • Page 79: Accessories

    Promag 50 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Your Endress+Hauser service organization can provide detailed information on the specific order codes on request. Device-specific accessories Accessory Description...

  • Page 80: Communication-Specific Accessories

    SFX100 – ******* Field Xpert SFX 100 measured values via the HART current output (4 to 20 mA) and FOUNDATION Fieldbus. Contact your Endress+Hauser representative for more information. Fieldgate FXA320 Gateway for remote interrogation of HART sensors and FXA320 – ***** actuators via Web browser: •...

  • Page 81: Service-Specific Accessories

    Contact your Endress+Hauser representative for more information. FieldCare FieldCare is Endress+Hauser' s FDT-based asset management See the product page on tool. It can configure all intelligent field units in your system the Endress+Hauser and helps you manage them. By using status information, it is...

  • Page 82: Troubleshooting

    No. 001 – 399 No. 501 – 699 Error number: Process error (application error) has occurred →  85 No. 401 - 499 Other error (without error message) Some other error has Diagnosis and rectification →  86 occurred. Endress+Hauser...

  • Page 83: System Error Messages

    The necessary procedures on →  5 must be carried out before you return a flowmeter to Endress+Hauser. Always enclose a duly completed "Declaration of Contamination" form. You will find a master copy of this form at the back of this manual.
  • Page 84 "reciprocal value" that a pulse must be present at the connected counter to ensure its registration. Example: The maximum input frequency of the connected counter is 10 Hz. The pulse width to be entered is: = 50 ms 2 . 10 Hz a0004437 3. Reduce flow. Endress+Hauser...

  • Page 85: Process Error Messages

    !: # 461 conductivity is either too low or too high. FULL = EMPTY The EPD calibration values for empty pipe and full Repeat calibration, making sure procedure is correct →  76. $: # 463 pipe are identical, therefore incorrect. Endress+Hauser...

  • Page 86: Process Errors Without Messages

    The following options are available for tackling problems of this nature: other fault not described above has Request the services of an Endress+Hauser service technician arisen. If you contact our service organization to have a service technician sent out, please be ready to quote the following...

  • Page 87: Response Of Outputs To Errors

    Output of the frequency specified in the FALÌLSAFE VALUE function. HOLD VALUE Measured value display on the basis of the last saved value preceding occurrence of the fault. ACTUAL VALUE Measured value display on the basis of the current flow measurement. The fault is ignored. Endress+Hauser...
  • Page 88 The totalizer continues to count the flow in accordance with the last valid flow value (before the error occurred). Status output In the event of a fault or power supply failure: No effect on status output Status output  non-conductive Endress+Hauser...

  • Page 89: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter' s nameplate →  6 Spare parts are shipped as sets comprising the following parts: •...
  • Page 90 • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. " Caution! Use only original Endress+Hauser parts. Switch off power supply. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: –...
  • Page 91 Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power supply board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) Histo-ROM / S-DAT (sensor data memory) I/O board Endress+Hauser...
  • Page 92 • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. " Caution! Use only original Endress+Hauser parts. Switch off power supply. Remove the screws and open the hinged cover (1) of the housing. Remove screws of the electronics module (2).
  • Page 93 Housing cover Electronics module Ribbon cable (display module) Cover of electronics compartment (3 screws) Aperture for installing/removing boards Power supply board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) Histo-ROM / S-DAT (sensor data memory) I/O board Endress+Hauser...
  • Page 94 – Power supply 85 to 260 V AC  0.8 A slow-blow / 250 V; 5.2 × 20 mm – Ex-rated devices  see the Ex documentation. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. a0001148 Fig. 56: Replacing the device fuse on the power supply board Protective cap...
  • Page 95 View A = DN 1200 to 2000 (48 to 78") View B = DN 350 to 1050 (14 to 42") Allen screw Handle Electrode cable Knurled nut (locknut) Measuring electrode Stop cock (ball valve) Retaining cylinder Locking pin (for handle) Ball-valve housing Seal (retaining cylinder) Coil spring Endress+Hauser...
  • Page 96 This is essential to ensure correct electrical contact and correct measuring signals. Remove the old electrode and insert the new Reinstall the cover and tighten Allen screw (a). electrode. Replacement electrodes can be ordered separately from Endress+Hauser. Endress+Hauser...

  • Page 97: Return

    Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EC REACH Regulation No.
  • Page 98 1.00.00 • FieldTool • Commuwin II (version 2.05.03 and higher) • HART Communicator DXR 275 (from OS 4.6) with Rev. 1, DD1 Note! Uploads or downloads between the individual software versions are only possible with a special service software. Endress+Hauser...

  • Page 99: Technical Data

    – Passive: 4 to 20 mA, supply voltage V 18 to 30 V DC, R • Time constant can be selected (0.01 to 100s) • Full scale value adjustable • Temperature coefficient: typ. 0.005% o.f.s./°C, resolution: 0.5 μA o.f.s. = of full scale value Endress+Hauser...

  • Page 100: Power Supply

    All circuits for inputs, outputs, and power supply are galvanically isolated from each other. 10.1.5 Power supply Electrical connections →  47 Supply voltage (power supply) • 20 to 55 V AC, 45 to 65 Hz • 85 to 260 V AC, 45 to 65 Hz • 16 to 62 V DC Endress+Hauser...
  • Page 101 • Ambient temperature: +22 ± 2 °C (+72 ± 4 °F) • Warm-up period: 30 minutes Installation: • Inlet run >10 × DN • Outlet run > 5 × DN • Sensor and transmitter grounded. • The sensor is centered in the pipe. Endress+Hauser...
  • Page 102 • Transmitter: –20 to +60 °C (–4 to +140 °F) Note! At ambient temperatures below –20 (–4 °F) the readability of the display may be impaired. • Sensor (Flange material carbon steel): –10 to +60 °C (+14 to +140 °F) Endress+Hauser...
  • Page 103 The maximum fluid temperature permitted for the device may not be exceeded. SIP cleaning is possible: Promag H SIP cleaning is not possible: Promag D/E/L/P/W Electromagnetic compatibility (EMC) • As per IEC/EN 61326 and NAMUR Recommendation NE 21 • Emission: to limit value for industry EN 55011 Endress+Hauser...
  • Page 104 • –20 to +130 °C (–4 to +266 °F) for PFA/HE (DN 25 to 200 / 1 to 8"), Restrictions  see the following diagrams • –20 to +150 °C (–4 to +302 °F) for PFA (DN 25 to 200 / 1 to 8"), Restrictions  see the following diagrams Endress+Hauser...
  • Page 105 • 0 to +80 °C (+32 to +176 °F) for hard rubber (DN 50 to 2000 / 2 to 78") • –20 to +50 °C (–4 to +122 °F) for polyurethane (DN 25 to 1200 / 1 to 48") Endress+Hauser...
  • Page 106 – PN 10 (DN 200 to 600 / 8 to 24") – PN 16 (DN 65 to 600 / 3 to 24") – PN 25 (DN 200 to 600 / 8 to 24") – PN 40 (DN 25 to 150 / 1 to 6") Endress+Hauser...
  • Page 107 [psi] [mbar] [psi] ½" 1.45 1" 1.45 – 1.45 1 ½" 1.45 2" 1.45 – 0.58 1.89 3" 0.58 1.89 4" 1.96 2.47 – 1.96 3.48 5.58 6" 1.96 3.48 5.58 8" 2.90 4.21 5.95 10" 4.79 5.80 7.69 Endress+Hauser...
  • Page 108 25 °C 90 °C 77 °F 194 °F [mm] [inch] [mbar] [psi] [mbar] [psi] 1" – 1 ½" 2" – 0.58 3" 0.58 4" 1.96 – 1.96 3.48 6" 1.96 3.48 8" 2.90 4.21 10" 4.79 5.80 12" 5.80 7.25 Endress+Hauser...
  • Page 109 [inch] 77 °F 122 °F 176 °F 212 °F 266 °F 302 °F 356 °F 25 to 1200 1 to 40" Polyurethane – – – – – 50 to 2000 2 to 78" Hard rubber – – – – Endress+Hauser...
  • Page 110 Promag D Weight data in kg Nominal diameter Compact version Remote version (without cable) [mm] [inch] Sensor Transmitter 1" 1 ½" 2" 2 ½" 3" 4" 10.4 Transmitter Promag (compact version): 3.4 kg (Weight data valid without packaging material) Endress+Hauser...
  • Page 111 95.1 – 133.1 16" 85.1 100.1 116.1 – 164.1 18" 95.1 108.1 129.1 – 187.1 20" 110.1 128.1 178.1 – 224.1 24" 158.1 158.1 256.1 – 298.1 • Transmitter (remote version): 3.1 kg • Weight data without packaging material Endress+Hauser...

  • Page 112: Weight Data In Kg

    Remote version (without cable) [mm] [inch] Sensor Transmitter 1/12" 1/8" 3/8" ½" 1" 1 ½" 2" 2 ½" 3" 19.0 17.0 4" 18.5 16.5 Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) Endress+Hauser...
  • Page 113 – – 90" – – – 4797 – – 2400 – 2996 4094 – – – – Transmitter Promag (compact version): 3.1 kg (Weight data valid without packaging material) Lap joint flanges / welded flanges DN > 300 (12") Endress+Hauser...
  • Page 114 – – 90" – – – 4795 – – 2400 – 2994 4092 – – – – Transmitter Promag (remote version): 3.4 kg (Weight data valid without packaging material) Lap joint flanges / welded flanges DN > 300 (12") Endress+Hauser...
  • Page 115 16" 18" 20" 24" Transmitter Promag (compact version): 3.4 kg High-temperature version: + 1.5 kg (Weight data valid for standard pressure ratings and without packaging material) * Flanges according to AS are only available for DN 25 and 50. Endress+Hauser...
  • Page 116 – 2800 – 2798 – Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) *Flanges according to AS are only available for DN 80, 100, 150 to 400, 500 and 600 Endress+Hauser...
  • Page 117 Compact version Remote version (without cable) [mm] [inch] Sensor Transmitter 1/12" 1/8" 3/8" ½" 1" 1 ½" 2" 2 ½" 3" 4" Transmitter Promag (compact version): 7.5 lbs (Weight data valid for standard pressure ratings and without packaging material) Endress+Hauser...

  • Page 118: Promag

    – – – – 90" 10577 10573 2400 – – – Transmitter Promag (compact version): 4.0 lbs Transmitter Promag (remote version): 6.8 lbs (Weight data valid without packaging material) Lap joint flanges / welded flanges DN > 300 (12") Endress+Hauser...

  • Page 119: Transmitter

    Sensor Transmitter ½" 1" 1 ½" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" Transmitter Promag (compact version): 7.5 lbs High-temperature version: 3.3 lbs (Weight data valid for standard pressure ratings and without packaging material) Endress+Hauser...
  • Page 120 Promag D • Transmitter housing: powder-coated die-cast aluminum • Sensor housing: powder-coated die-cast aluminum • Measuring tube: polyamide, O-rings EPDM (Drinking water approvals: WRAS BS 6920, ACS, NSF 61, KTW/W270) • Electrodes: 1.4435 (316, 316L) • Ground disks: 1.4301 (304) Endress+Hauser...
  • Page 121 • Transmitter housing: – Compact housing: powder-coated die-cast aluminum – Wall-mounted housing: powder-coated die-cast aluminum • Sensor housing – DN 25 to 300 (1 to 12"): powder-coated die-cast aluminum – DN 350 to 1200 (14 to 48"): with protective lacquering Endress+Hauser...
  • Page 122 • Transmitter housing: – Compact housing: powder-coated die-cast aluminum – Wall-mounted housing: powder-coated die-cast aluminum • Sensor housing – DN 25 to 300 (1 to 12"): powder-coated die-cast aluminum – DN 350 to 2000 (14 to 84"): with protective lacquering Endress+Hauser...
  • Page 123 • 1 reference electrode for potential equalization Promag H • 2 measuring electrodes for signal detection • 1 EPD electrode for empty pipe detection (apart from DN 2 to 15) Process connections Promag D Wafer version without process connections Endress+Hauser...
  • Page 124 • Electrodes: 0.3 to 0.5 μm (12 to 20 μin) • Process connection made of stainless-steel (Promag H): – with O-ring seal:  1.6 μm (63 μin) – with aseptic gasket seal:  0.8 μm (31.5 μin) – optional:  0.38 μm (15 μin) Endress+Hauser...
  • Page 125 CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-tick mark The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".
  • Page 126 DN 25 (1"), this is neither possible nor necessary. • With the PED/G1/x (x = category) marking on the sensor nameplate, Endress+Hauser confirms compliance with the "Essential Safety Requirements" specified in Annex I of the Pressure Equipment Directive 97/23/EC.

  • Page 127: Ordering Information

    10.1.13 Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com → Select country → Instruments → Select device → Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.com/worldwide...

  • Page 128: Index

    Down pipe........13 Empty-pipe/full-pipe adjustment ....76 Endress+Hauser...
  • Page 129 Registered trademarks ......9 Pig (cleaning) ........28 Endress+Hauser...
  • Page 130 Troubleshooting ....... . . 82 Types of error (system and process errors) ... 64 Endress+Hauser...
  • Page 131 Promag 50 Endress+Hauser...
  • Page 132 www.addresses.endress.com...

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