Endress+Hauser Proline Promag 50 Operating Instructions Manual
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Endress+Hauser Proline Promag 50 Operating Instructions Manual

Hart electromagnetic flow measuring system
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Operating Instructions

Proline Promag 50
HART
Electromagnetic flow measuring system
6
BA00046D/06/EN/14.11
71136623
Valid as of version
V 2.03.XX (device software)

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Summary of Contents for Endress+Hauser Proline Promag 50

  • Page 1: Operating Instructions

    Operating Instructions Proline Promag 50 HART Electromagnetic flow measuring system BA00046D/06/EN/14.11 71136623 Valid as of version V 2.03.XX (device software)

  • Page 3: Table Of Contents

    4.3.4 Exampels for potential equalization connections 9.6.1 Removing and installing printed circuit boards 87 for Promag D ..... . . 54 Endress+Hauser...
  • Page 4 10.1.15 Documentation ....116 Index ......117 Endress+Hauser...

  • Page 5: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Manual is mandatory. • With regard to special fluids, including fluids used for cleaning, Endress+Hauser will be happy to assist in clarifying the corrosion-resistant properties of wetted materials.

  • Page 6: Return

    If the temperature of the fluid is high, implement sufficient measures to prevent burning or scalding. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return •...

  • Page 7: Identification

    I-OUT (HART): with current output (HART) f-OUT (HART): with frequency output STATUS-IN: with status input (power supply) Reserved for information on special products Observe device documentation Reserved for additional information on device version (approvals, certificates) Permitted ambient temperature range Degree of protection Endress+Hauser...

  • Page 8: Nameplate Of The Sensor

    Reserved for information on special products Permitted ambient temperature range Observe device documentation Reserved for additional information on device version (approvals, certificates) Calibration tolerance Additional information (examples): – EPD/MSÜ: with Empty Pipe Detection electrode – R/B: with reference electrode Degree of protection Flow direction Endress+Hauser...

  • Page 9: Nameplate, Connections

    EMC requirements of IEC/EN 61326/A1. The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 10: Registered Trademarks

    Registered trademark of Ladish & Co., Inc., Kenosha, USA ® HART Registered trademark of the HART Communication Foundation, Austin, USA ® ® ® HistoROM™, S-DAT®, Field Xpert™, FieldCare , Fieldcheck , Applicator Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH Endress+Hauser...

  • Page 11: Installation

    At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip. a0004294 Transporting sensors with DN  300 ( 12") Fig. 4: Endress+Hauser...

  • Page 12: Storage

    • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. • Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the liner. Endress+Hauser...

  • Page 13: Installation Conditions

    It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on the measuring system's resistance to vibration and shock can be found on  ä 99. A0003203 Fig. 7: Installation of pumps Endress+Hauser...
  • Page 14 This measure also prevents the system losing prime, which could cause air pockets. Information on the lining's resistance to partial vacuum can be found on  ä 103. A0008157 Fig. 9: Measures for installation in a down pipe Vent valve Pipe siphon Length of down pipe Endress+Hauser...

  • Page 15: Orientation

    EPD electrode for the detection of empty pipes (not with Promag D and Promag H (DN 2 to 15; 1/12" to ½")) Measuring electrodes for signal detection Reference electrode for the potential equalization (not with Promag D and H) Endress+Hauser...

  • Page 16: Vibrations

    If vibrations are too severe, we recommend the sensor and transmitter be mounted separately. Information on resistance to vibration and shock can be found on  ä 99. A0003208 Fig. 13: Measures to prevent vibration of the device (L > 10 m (32.8 ft)) Endress+Hauser...

  • Page 17: Foundations, Supports

    From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio. [mbar] 8 m/s 7 m/s 6 m/s 5 m/s 4 m/s max. 8° 3 m/s 2 m/s 1 m/s d / D A0011907 Fig. 15: Pressure loss due to adapters Endress+Hauser...

  • Page 18: Nominal Diameter And Flow Rate

    1250 to 40000 1250 to 40000 – – 1400 – – 1700 to 55000 – – 1600 – – 2200 to 70000 – – 1800 – – 2800 to 90000 – – 2000 – – 3400 to 110000 – – Endress+Hauser...
  • Page 19 – – 9 to 300 – – 60" – – 12 to 380 – – 66" – – 14 to 500 – – 72" – – 16 to 570 – – 78" – – 18 to 650 – – Endress+Hauser...

  • Page 20: Length Of Connecting Cable

    • The maximum connecting cable length is 10 m (32.8 ft) when empty pipe detection (EPD  ä 73) is switched on. [µS/cm] [ft] A0010734 Fig. 16: Permissible cable length for the remote version Area shaded gray = permitted range Lmax = connecting cable length in [m] Fluid conductivity in [μS/cm] Endress+Hauser...

  • Page 21: Installation Instructions

    Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite! An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal. Note! Use seals with a hardness rating of 70° Shore. Endress+Hauser...
  • Page 22 (DN 3") A0010898 A0010827 A0010826 DN 100 (DN 4") A0012168 A0012168 A0012169 1 = Mounting bolts with centering sleeves 2 = EN (DIN) flanges: 4-hole  with centering sleeves 3 = EN (DIN) flanges: 8-hole  without centering sleeves Endress+Hauser...
  • Page 23 4 × UNC 5/8" × 7.50" – * 3" 4 × UNC 5/8" × 9.25" – * 4" 8 × UNC 5/8" × 10,4" 5,79 * A centering sleeve is not required. The device is centered directly via the sensor housing. Endress+Hauser...

  • Page 24: Installing The Promag L Sensor

    • If necessary, special ground cables for potential equalization can be ordered as an accessory ( ä 76). • Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on  ä 55. Endress+Hauser...
  • Page 25 4 × 5/8" 4" Class 150 8 × 5/8" 6" Class 150 8 × ¾" 8" Class 150 8 × ¾" 10" Class 150 12 × 7/8" 12" Class 150 12 × 7/8" 14" Class 150 12 × 1" Endress+Hauser...
  • Page 26 16 × M 27 PN 16 20 × M 27 PN 16 20 × M 30 PN 16 20 × M 33 PN 16 24 × M 33 1000 PN 16 24 × M 33 1200 PN 16 32 × M 33 Endress+Hauser...

  • Page 27: Installing The Promag W Sensor

    • Always tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals. • The tightening torques listed below apply only to pipes not subjected to tensile stress. Endress+Hauser...
  • Page 28 20 × M 24 PN 10 20 × M 27 600 * PN 16 20 × M 33 PN 25 20 × M 36 PN 6 24 × M 24 PN 10 24 × M 27 PN 16 24 × M 33 Endress+Hauser...
  • Page 29 12" Class 150 12 × 7/8" 14" Class 150 12 × 1" 16" Class 150 16 × 1" 18" Class 150 16 × 1 1/8" 20" Class 150 20 × 1 1/8" 24" Class 150 20 × 1 ¼" Endress+Hauser...
  • Page 30 54" Class D 44 × 1 ¾" 1500 60" Class D 52 × 1 ¾" 1650 66" Class D 52 × 1 ¾" 1800 72" Class D 60 × 1 ¾" 1087 2000 78" Class D 64 × 2" Endress+Hauser...
  • Page 31 16 × M 27 PN 16 20 × M 27 PN 16 20 × M 30 PN 16 20 × M 33 PN 16 24 × M 33 1000 PN 16 24 × M 33 1200 PN 16 32 × M 33 Endress+Hauser...

  • Page 32: Installing The Promag P Sensor

    • If necessary, special ground cables for potential equalization can be ordered as an accessory ( ä 76). • Information on potential equalization and detailed mounting instructions for the use of ground cables can be found on  ä 53 Endress+Hauser...
  • Page 33 • The tightening torques listed below apply only to pipes not subjected to tensile stress. Tightening torques for: • EN (DIN)  ä 34 • ANSI  ä 35 • JIS  ä 35 • AS 2129  ä 36 • AS 4087  ä 36 Endress+Hauser...
  • Page 34 PN 25 20 × M 33 – PN 10 20 × M 27 – 600 * PN 16 20 × M 33 – PN 25 20 × M 36 – * Designed acc. to EN 1092-1 (not to DIN 2501) Endress+Hauser...
  • Page 35 8 × M 22 8 × M 20 12 × M 22 12 × M 20 12 × M 22 12 × M 22 – 12 × M 24 – 16 × M 22 – 16 × M 24 – Endress+Hauser...

  • Page 36: Installing The Promag H Sensor

    The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory ( ä 76).
  • Page 37 • Ground rings can be ordered separately from Endress+Hauser as accessories ( ä 76). When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
  • Page 38 If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube and process connection into account. All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Documentation"  ä 116. Endress+Hauser...

  • Page 39: Turning The Transmitter Housing

    Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). Lower the housing into position. Retighten the two securing screws. a0004303 Fig. 25: Turning the transmitter housing (stainless-steel field housing) Endress+Hauser...

  • Page 40: Turning The Onsite Display

    Turn the display to the desired position (max. 4 × 45° in both directions) and reset it onto the cover plate of the electronics compartment. Screw the cover of the electronics compartment firmly back onto the transmitter housing. 4 x 45° a0003236 Fig. 26: Turning the local display (field housing) Endress+Hauser...

  • Page 41: Installing The Wall-Mount Housing

    – Screw head: max. Ø 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing. 35 (1.38) 90 (3.54) 192 (7.56) mm (inch) a0001130 Fig. 27: Mounted directly on the wall Endress+Hauser...
  • Page 42 If the device is mounted to a warm pipe, make certain that the housing temperature does not exceed +60 °C (+140 °F), which is the maximum permissible temperature. Ø 20…70 (Ø 0.79…2.75) 155 ( ~ 6.1) mm (inch) a0001132 Fig. 29: Pipe mounting (wall-mount housing) Endress+Hauser...

  • Page 43: Post-Installation Check

    Were the inlet and outlet runs respected? Outlet run  2 × DN Is the measuring device protected against moisture and direct sunlight? Is the sensor adequately protected against vibration (attachment, support)? Acceleration up to 2 g by analogy with IEC 600 68-2-8 Endress+Hauser...

  • Page 44: Wiring

    When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser representative if you have any questions. Note! The device does not have an internal circuit breaker. For this reason, assign the device a switch or power-breaker switch capable of disconnecting the power supply line from the mains.
  • Page 45 Connecting the remote version of Promag L, W, P Wall-mount housing connection compartment Cover of the sensor connection housing Signal cable Coil current cable n.c. Not connected, insulated cable shields Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow Endress+Hauser...
  • Page 46 Connecting the remote version of Promag H Wall-mount housing connection compartment Cover of the sensor connection housing Signal cable Coil current cable n.c. Not connected, insulated cable shields Wire colors/Terminal No.: 5/6 = braun, 7/8 = white, 4 = green, 37/36 = yellow Endress+Hauser...
  • Page 47 A0002688 SENSOR Signal cable Coil current cable 20 (0.79)* 170 (6.69)* mm (inch) 20 (0.79)* 160 (6.30)* mm (inch) 80 (3.15) 70 (2.76) 17 (0.67) 50 (1.97) 50 (1.97) 8 (0.31) 10 (0.39) 8 (0.31) ³1 (0.04) A0002646 A0002650 Endress+Hauser...
  • Page 48 8 (0.31) 8 (0.31) A0002686 A0002684 SENSOR Signal cable Coil current cable 80 (3.15) 70 (2.76) 15 (0.59) 17 (0.67) 15 ( 0.59 40 (1.57) 8 (0.31) 8 (0.31) ³ 1 (0.04) ³ mm (inch) mm (inch) A0002648 A0002647 Endress+Hauser...

  • Page 49: Cable Specifications

    Outer jacket Reinforced connecting cables As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. Reinforced connecting cables should be used when laying the cable directly in the ground, if there is a risk of damage from rodents or if using the measuring device below IP 68 degree of protection.

  • Page 50: Connecting The Measuring Unit

    Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27  ä 52 Ground terminal for protective ground Ground terminal for signal cable shield Service connector for connecting service interface FXA193 (Fieldcheck, FieldCare) Cover of the connection compartment Securing clamp Endress+Hauser...
  • Page 51 Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27  ä 52 Ground terminal for protective ground Ground terminal for signal cable shield Service connector for connecting service interface FXA193 (Fieldcheck, FieldCare) Cover of the connection compartment Endress+Hauser...

  • Page 52: Terminal Assignment

    See also the documentation issued by the HART Communication Foundation, and in particular HCF LIT 20: "HART, a technical summary". ³ a0004586 Fig. 37: Electrical connection of HART handheld Field Xpert SFX100 HART handheld Field Xpert SFX100 Auxiliary energy Shielding Other devices or PLC with passive input Endress+Hauser...

  • Page 53: Potential Equalization

    If using process connections made of a synthetic material, ground rings have to be used to ensure that potential is equalized ( ä 37). The necessary ground rings can be ordered separately from Endress+Hauser as accessories ( ä 76). Endress+Hauser...

  • Page 54: Exampels For Potential Equalization Connections

    • There should be no electrically conductive connection a00012174 between the pipe and the device. Fig. 41: Potential equalization and cathodic • The mounting material must withstand the applicable protection torques. Power supply isolation transformer Electrically isolated Endress+Hauser...

  • Page 55: Exampels For Potential Equalization Connections

    • DN  350: The ground cable is mounted directly on the metal transport bracket. Note! The ground cable for flange-to-flange connections can be ordered separately as an accessory from Endress+Hauser. A0011893 Fig. 43: Via the ground terminal of the...

  • Page 56: Degree Of Protection

    Caution! Do not loosen the threaded fasteners of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag L, Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters (10 ft)).

  • Page 57: Post-Connection Check

    Are all screw terminals firmly tightened?  ä 53 Have the measures for grounding/potential equalization been correctly implemented?  ä 56 Are all cable entries installed, firmly tightened and correctly sealed? Cables looped as "water traps"? Are all housing covers installed and firmly tightened? Endress+Hauser...

  • Page 58: Operation

    – Press and hold down +/- keys for longer than 3 seconds  Return directly to HOME position – Cancel data entry Enter key – HOME position  Entry into the function matrix – Save the numerical values you input or settings you change Endress+Hauser...

  • Page 59: Brief Operating Instructions On The Function Matrix

    – Press and hold down Esc key (X) for longer than 3 seconds  HOME position – Repeatedly press Esc key (X)  return step by step to HOME position > 3 s – – – – A0001142 Fig. 48: Selecting functions and configuring parameters (function matrix) Endress+Hauser...

  • Page 60: General Notes

    • If programming is disabled and the P operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is specified as the customer's code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.

  • Page 61: Displaying Error Messages

    The response of the individual outputs (failsafe mode) can be defined in the function matrix using the "FAILSAFE MODE" function ( "Description of Device Functions" manual). Note! For security reasons, error messages should be output via the status output. Endress+Hauser...

  • Page 62: Communication

    Operating program "FieldCare" FieldCare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA193.

  • Page 63: Current Device Description Files

    The "Fieldcheck" tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed out and used for official certification. Contact your Endress+Hauser representative for more information.

  • Page 64: Universal And Common Practice Hart

    • Third process variable = OFF (not assigned) • Fourth process variable = OFF (not assigned) Note! • Manufacturer-specific units are represented using the HART unit code "240". • You can change the assignment of device variables to process variables using Command 51. Endress+Hauser...

  • Page 65: Commands

    – Byte 16: OEM dealer ID, 17 = E+H Factory setting: Primary process variable = Volume flow Note! • Manufacturer-specific units are represented using the HART unit code "240". • You can change the assignment of device variables to process variables using Command 51. Endress+Hauser...
  • Page 66 Bytes 0-3: Output current in mA Bytes 0-3: Output current in mA Factory setting: Primary process variable = Volume flow Note! You can set the assignment of device variables to process variables using Command 51. Perform master reset none none Access = write Endress+Hauser...
  • Page 67 This parameter sets the number of preambles which The current number of preambles is displayed in the response response message are inserted in the response messages: telegram: Byte 0: Number of preambles Access = write Byte 0: Number of preambles (4 to 20) Endress+Hauser...

  • Page 68: Device Status And Error Messages

    60 seconds. Pulse buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Current output: Flow is out of range. Frequency output: Flow is out of range. Endress+Hauser...
  • Page 69 Upload/download of device files. Currently no other commands are possible. Positive zero return active Simulation current output active Simulation frequency output active Simulation pulse output active Simulation status output active Simulation of the status input active Simulation of response to error (outputs) active Simulation of volume flow active Endress+Hauser...

  • Page 70: Commissioning

    Beginning of normal measuring mode OPERATION Æ Normal measuring mode commences as soon as start-up completes. Various measured-value and/or status variables (HOME position) appear on the display. Note! If start-up fails, an error message indicating the cause is displayed. Endress+Hauser...

  • Page 71: Quick Setup

    Width Output Output Time Signal Signal Constant Failsafe Time Failsafe Mode Constant Mode Failsafe Mode Automatic parameterization of the display Quit Quick Setup A0005413-EN Fig. 50: "QUICK SETUP COMMISSIONING" menu for the rapid configuration of important device functions Endress+Hauser...

  • Page 72: Configuration

    Installation of the I/O board is the reverse of the removal procedure. A0001044 Fig. 51: Configuring current outputs using jumpers (I/O board) Active current output (factory setting) Passive current output Endress+Hauser...

  • Page 73: Adjustment

    The adjustment values for empty pipe and full pipe are identical. In cases of this nature you must repeat empty-pipe or full-pipe adjustment! – ADJUSTMENT NOT OK Adjustment is not possible because the fluid’s conductivity is out of range. Endress+Hauser...

  • Page 74: Data Storage Device (Historom)

    Promag 50 Data storage device (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. It is possible to plug these modules into other devices to copy device configurations from one device to another, for example.

  • Page 75: Maintenance

    The seals of the Promag H sensor must be replaced periodically, particularly in the case of gasket seals (aseptic version). The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals (accessories)  ä 76. Endress+Hauser...

  • Page 76: Accessories

    Accessories Promag 50 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Your Endress+Hauser service organization can provide detailed information on the specific order codes on request. Device-specific accessories Accessory Description...

  • Page 77: Communication-Specific Accessories

    SFX100 – ******* Field Xpert SFX 100 measured values via the HART current output (4 to 20 mA) and FOUNDATION Fieldbus. Contact your Endress+Hauser representative for more information. Fieldgate FXA320 Gateway for remote interrogation of HART sensors and actuators FXA320 – ***** via Web browser: •...

  • Page 78: Service-Specific Accessories

    Software for selecting and planning flowmeters. The Applicator DXA80 – * software can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information. Fieldcheck Tester/simulator for testing flowmeters in the field. When used in 50098801 conjunction with the "FieldCare"...

  • Page 79: Troubleshooting

    No. 001 – 399 No. 501 – 699 Process error (application error) has occurred  ä 82 Error number: No. 401 - 499 Other error (without error message)  ä 83 Some other error has Diagnosis and rectification occurred. Endress+Hauser...

  • Page 80: System Error Messages

    The necessary procedures on  ä 6 must be carried out before you return a flowmeter to Endress+Hauser. Always enclose a duly completed "Declaration of Contamination" form. You will find a master copy of this form at the back of this manual.
  • Page 81 "reciprocal value" that a pulse must be present at the connected counter to ensure its registration. Example: The maximum input frequency of the connected counter is 10 Hz. The pulse width to be entered is: = 50 ms 2 . 10 Hz a0004437 3. Reduce flow. Endress+Hauser...

  • Page 82: Process Error Messages

    !: # 461 conductivity is either too low or too high. Repeat calibration, making sure procedure is correct  ä 73. FULL = EMPTY The EPD calibration values for empty pipe and full pipe $: # 463 are identical, therefore incorrect. Endress+Hauser...

  • Page 83: Process Errors Without Messages

    The following options are available for tackling problems of this nature: other fault not described above has Request the services of an Endress+Hauser service technician arisen. If you contact our service organization to have a service technician sent out, please be ready to quote the following...

  • Page 84: Response Of Outputs To Errors

    Output signal corresponds to Signal output  no pulses "zero flow" HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Endress+Hauser...
  • Page 85 The totalizer continues to count the flow in accordance with the last valid flow value (before the error occurred). Status output In the event of a fault or power supply failure: No effect on status output Status output  non-conductive Endress+Hauser...

  • Page 86: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate  ä 7 Spare parts are shipped as sets comprising the following parts: •...

  • Page 87: Removing And Installing Printed Circuit Boards

    • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. " Caution! Use only original Endress+Hauser parts. Switch off power supply. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: –...
  • Page 88 Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power supply board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) Histo-ROM / S-DAT (sensor data memory) I/O board Endress+Hauser...
  • Page 89 • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. " Caution! Use only original Endress+Hauser parts. Switch off power supply. Remove the screws and open the hinged cover (1) of the housing. Remove screws of the electronics module (2).
  • Page 90 Housing cover Electronics module Ribbon cable (display module) Cover of electronics compartment (3 screws) Aperture for installing/removing boards Power supply board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) Histo-ROM / S-DAT (sensor data memory) I/O board Endress+Hauser...

  • Page 91: Replacing The Device Fuse

    – Power supply 85 to 260 V AC  0.8 A slow-blow / 250 V; 5.2 × 20 mm – Ex-rated devices  see the Ex documentation. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. a0001148 Fig. 55: Replacing the device fuse on the power supply board Protective cap...

  • Page 92: Replacing The Exchangeable Electrode

    View A = DN 1200 to 2000 (48" to 78") View B = DN 350 to 1050 (14" to 42") Allen screw Handle Electrode cable Knurled nut (locknut) Measuring electrode Stop cock (ball valve) Retaining cylinder Locking pin (for handle) Ball-valve housing Seal (retaining cylinder) Coil spring Endress+Hauser...
  • Page 93 This is essential to ensure correct electrical contact and correct measuring signals. Remove the old electrode and insert the new Reinstall the cover and tighten Allen screw (a). electrode. Replacement electrodes can be ordered separately from Endress+Hauser. Endress+Hauser...

  • Page 94: Return

    Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device.
  • Page 95 1.00.00 • FieldTool • Commuwin II (version 2.05.03 and higher) • HART Communicator DXR 275 (from OS 4.6) with Rev. 1, DD1 Note! Uploads or downloads between the individual software versions are only possible with a special service software. Endress+Hauser...

  • Page 96: Technical Data

    – Pulse output Pulse value and pulse polarity can be selected, max. pulse width adjustable (0.5 to 2000 ms) – Frequency output Full scale frequency 2 to 1000 Hz (f = 1.25 Hz), on/off ratio 1:1, pulse width max. 10 s Endress+Hauser...

  • Page 97: Power Supply

    Cable specifications Power consumption Power consumption • AC: <15 VA (incl. sensor) • DC: <15 W (incl. sensor) Switch-on current • max. 3 A (<5 ms) for 24 V DC • max. 8.5 A (<5 ms) for 260 V AC Endress+Hauser...

  • Page 98: Performance Characteristics

    If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc. The following inlet and outlet runs must be observed in order to meet accuracy specifications ( ä 16,  å 12): • Inlet run:  5 × DN • Outlet run:  2 × DN Endress+Hauser...

  • Page 99: Operating Conditions: Environment

    Promag D, Promag L, Promag W SIP cleaning " Caution! The maximum fluid temperature permitted for the device may not be exceeded. SIP cleaning is possible: Promag H SIP cleaning is not possible: Promag D, Promag L, Promag W, Promag P Endress+Hauser...

  • Page 100: Operating Conditions: Process

    = light gray area temperature range from –10 to –40 °C (–14 to –40 °F) is valid for stainless steel version only n = diagonal hatched area foam lining (HE) and degree of protection IP 68 = fluid temperature max. 130°C / 266 °F Endress+Hauser...
  • Page 101 – 10 K Promag L • EN 1092-1 (DIN 2501) – PN 6 (DN 350…1200) – PN 10 (DN 50…1200) – PN 16 (DN 50…150) • EN 1092-1, lap joint flange, stampel plate – PN 10 (DN 50 to 300) Endress+Hauser...
  • Page 102 • AS 4087 – PN 16 (DN 50) Promag H The permissible nominal pressure depends on the process connection and the seal: • 40 bar  flange, weld nipple (with O-ring seal) • 16 bar  all other process connections Endress+Hauser...
  • Page 103 Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures 25 °C 80° C 100 °C 130 °C 150 °C 180 °C [mm] [inch] 77 °F 176° F 212 °F 266 °F 302 °F 356 °F 1" 1 ½" 2" 3" Endress+Hauser...
  • Page 104 • No pressure loss if the sensor is installed in a pipe of the same nominal diameter (Promag H: only DN 8 and larger). • Pressure losses for configurations incorporating adapters according to DIN EN 545 (see "Adapters"  ä 17) Endress+Hauser...

  • Page 105: 10.1.10 Mechanical Construction

    – 16" 18" 135/145* 20" 24" 28" 30" – – 32" 36" 1000 40" 42" – – – 1200 48" 1227 Transmitter Promag (compact version): 3,4 kg (Weight data valid without packaging material) * DN 450 AS Tab E Endress+Hauser...
  • Page 106 Transmitter 2" 2 ½" 3" 4" 11.5 5" 15.0 13.0 6" 19.0 17.0 8" 37.5 35.5 10" 56.0 54.0 12" 57.0 55.0 Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) Endress+Hauser...
  • Page 107 – 2800 – 2798 – Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) *Flanges according to AS are only available for DN 80, 100, 150 to 400, 500 and 600 Endress+Hauser...
  • Page 108 Remote version (without cable) [mm] [inch] Sensor Transmitter 1/12" 5/32" 5/16" ½" 1" 1 ½" 2" 2 ½" 3" 19.0 17.0 4" 18.5 16.5 Transmitter Promag (compact version): 3.4 kg (Weight data valid for standard pressure ratings and without packaging material) Endress+Hauser...
  • Page 109 – 24" – – 28" 30" 32" 36" 1063 1058 1000 40" 1324 1320 42" 1508 1504 1200 48" 2015 2011 Transmitter Promag (compact version): 7,5 lbs Transmitter Promag (remote version): 13 lbs (Weight data valid without packaging material) Endress+Hauser...
  • Page 110 (Weight data valid for standard pressure ratings and without packaging material) Promag W (ANSI/AWWA) Weight data of Promag W in lbs Nominal diameter Compact version Remote version (without cable) [mm] [inch] Sensor Transmitter 1" 1 ½" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" Endress+Hauser...
  • Page 111 • Ground disks: 1.4301/304 Promag L • Transmitter housing: – Compact housing: powder-coated die-cast aluminum – Wall-mounted housing: powder-coated die-cast aluminum • Sensor housing – DN 50 to 300: powder-coated die-cast aluminum – DN 350 to 1200: with protective lacquering Endress+Hauser...
  • Page 112 – DN  300: stainless steel 1.4301 or 1.4306/304L; for flanges made of carbon steel with Al/Zn protective coating – DN  350.: stainless steel 1.4301 or 1.4306/304L; for flanges made of carbon steel with Al/ Zn protective coating Endress+Hauser...
  • Page 113 List of supplementary documentation  ä 116. Fitted electrodes Promag D • 2 measuring electrodes for signal detection Promag L, W and P • 2 measuring electrodes for signal detection • 1 EPD electrode for empty pipe detection • 1 reference electrode for potential equalization Endress+Hauser...

  • Page 114: 10.1.11 Human Interface

    • Liquid crystal display: illuminated, two-line, 16 characters per line • Custom configurations for presenting different measured-value and status variables • 2 totalizers Note! At ambient temperatures below –20 (–4 °F) the readability of the display may be impaired. Endress+Hauser...

  • Page 115: 10.1.12 Certificates And Approvals

    CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-tick mark The measuring system meets the EMC requirements of the Australian Communications...

  • Page 116: 10.1.13 Ordering Information

    10.1.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor  ä 76. Your Endress+Hauser service organization can provide detailed information on the specific order codes on request.

  • Page 117: Index

    Inlet/outlet run ......16 Error message types......61 Endress+Hauser...
  • Page 118 Repair........94 Endress+Hauser...
  • Page 119 Vibrations ........16 Endress+Hauser...
  • Page 120 Promag 50 Index Endress+Hauser...
  • Page 121 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 122 www.endress.com/worldwide BA00046D/06/EN/14.11 71136623 FM+SGML6.0 ProMoDo...

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