Endress+Hauser Proline Promag 50 Operating Instructions Manual

Electromagnetic flow measuring system profibus dp/pa
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Operating Instructions
Proline Promag 50
PROFIBUS DP/PA
Electromagnetic Flow Measuring System
8
BA055D/06/en/10.05
50099245
Valid as of version
PROFIBUS DP: V 3.01.XX (Device software)
PROFIBUS PA: V 2.03.XX (Device software)

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Summary of Contents for Endress+Hauser Proline Promag 50

  • Page 1 Operating Instructions Proline Promag 50 PROFIBUS DP/PA Electromagnetic Flow Measuring System BA055D/06/en/10.05 50099245 Valid as of version PROFIBUS DP: V 3.01.XX (Device software) PROFIBUS PA: V 2.03.XX (Device software)
  • Page 2 Brief operating instructions Proline Promag 50 PROFIBUS DP/PA Brief operating instructions These brief operating instructions are intended to help you commission the measuring device quickly and easily: Safety instructions Page 7 ff. First familiarize yourself with the safety instructions to be able to perform the following steps quickly and easily.
  • Page 3 Proline Promag 50 PROFIBUS DP/PA Brief operating instructions Quick Setup for rapid commissioning If the measuring device is equipped with a local display, all the important device parameters for standard operation can be configured quickly and easily by means of the “Commissioning” Quick Setup menu.
  • Page 4 Brief operating instructions Proline Promag 50 PROFIBUS DP/PA Endress+Hauser...
  • Page 5: Table Of Contents

    Proline Promag 50 PROFIBUS DP/PA Table of contents Table of contents Safety instructions ....7 Potential equalization ..... . . 53 4.4.1 Standard .
  • Page 6 Proline Promag 50 PROFIBUS DP/PA Table of contents PROFIBUS DP/PA cyclic data transfer ..80 Technical data ....110 6.5.1 Block model .
  • Page 7: Safety Instructions

    Strict compliance with the instructions in these Operating Instructions is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However the user is responsible for the choice of fluid wetted materials as regards to their in-process resistance to corrosion.
  • Page 8: Return

    Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned measuring device. Note! You will find a preprinted “Declaration of contamination” form at the back of these Operating Instructions.
  • Page 9: Identification

    Proline Promag 50 PROFIBUS DP/PA Identification Identification Device designation The flow measuring system consists of the following components: • Promag 50 transmitter • Promag W, Promag P or Promag H sensor In the compact version, transmitter and sensor form a single mechanical unit; in the remote version they are installed separately.
  • Page 10: Nameplate Of The Sensor

    Identification Proline Promag 50 PROFIBUS DP/PA 2.1.2 Nameplate of the sensor PROMAG P 50P1H-XXXXXXXXXXXX Order Code: 12345678901 Ser.No.: ABCDEFGHJKLMNPQRST TAG No.: 0.5 CAL 0.5328/ 5 - K-factor: DN100 DIN EN PN40 –10 °C ...+150°C/–14 ...+300°F °F Materials: 1.4435/316L EPD/MSÜ, R/B Electrodes: -20°C (-4°F)<Tamb<+60°C (+140°F)
  • Page 11: Nameplate, Connections

    Proline Promag 50 PROFIBUS DP/PA Identification 2.1.3 Nameplate, connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1/L+ Supply / Versorgung / N/L- Tension d'alimentation 26 PA + PROFIBUS PA, Profile 3.0 27 PA –...
  • Page 12: Certificates And Approvals

    NAMUR Recommendations NE 21, NE 43 and NE 53. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the measuring device by affixing to it the CE mark.
  • Page 13: Installation

    Proline Promag 50 PROFIBUS DP/PA Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
  • Page 14: Storage

    Installation Proline Promag 50 PROFIBUS DP/PA Transporting flanged devices (DN ≥ 350) Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing.
  • Page 15: Installation Conditions

    Proline Promag 50 PROFIBUS DP/PA Installation Installation conditions 3.2.1 Dimensions The dimensions and lengths of the sensor and transmitter are provided in the “Technical Information” document on the measuring device in question which you can download as a PDF file from www.endress.com.
  • Page 16 Installation Proline Promag 50 PROFIBUS DP/PA Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The empty pipe detection function (EPD → Page 88) offers additional security in detecting empty or partially filled pipes. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve.
  • Page 17: Orientation

    Proline Promag 50 PROFIBUS DP/PA Installation 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. The measuring device, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: •...
  • Page 18: Vibrations

    Installation Proline Promag 50 PROFIBUS DP/PA Inlet and outlet run If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.
  • Page 19: Foundations, Supports

    Proline Promag 50 PROFIBUS DP/PA Installation 3.2.5 Foundations, supports If the nominal diameter is DN ≥350, mount the transmitter on a foundation of adequate load- bearing strength. " Caution! Risk of damage! Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.
  • Page 20: Nominal Diameter And Flow Rate

    Installation Proline Promag 50 PROFIBUS DP/PA 3.2.7 Nominal diameter and flow rate The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is 2…3 m/s. The velocity of flow (v), moreover, has to be matched to the physical properties of the fluid: •...
  • Page 21: Length Of Connecting Cable

    Proline Promag 50 PROFIBUS DP/PA Installation 3.2.8 Length of connecting cable In order to ensure measuring accuracy, comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in a conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low.
  • Page 22: Installation Instructions

    Installation Proline Promag 50 PROFIBUS DP/PA Installation instructions 3.3.1 Installing the Promag W sensor Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: •...
  • Page 23 Depending on the application, e.g. with lined or ungrounded pipes (see Page 53 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential matching. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 90). "...
  • Page 24 Installation Proline Promag 50 PROFIBUS DP/PA Promag W tightening torques for EN (DIN) Nominal diameter EN (DIN) Max. tightening torque [Nm] [mm] Pressure rating Screws Hard rubber Polyurethane [bar] PN 40 4 x M 12 PN 40 4 x M 16...
  • Page 25 Proline Promag 50 PROFIBUS DP/PA Installation Nominal diameter EN (DIN) Max. tightening torque [Nm] [mm] Pressure rating Screws Hard rubber Polyurethane [bar] 1200 PN 16 32 x M 45 1400 PN 6 36 x M 33 1400 PN 10 36 x M 39...
  • Page 26 Installation Proline Promag 50 PROFIBUS DP/PA Nominal diameter Max. tightening torque [Nm] [mm] Pressure rating Screws Hard rubber Polyurethane 8 x M 16 8 x M 16 8 x M 20 8 x M 16 8 x M 20 8 x M 20...
  • Page 27: Installing The Promag P Sensor

    Proline Promag 50 PROFIBUS DP/PA Installation Promag W tightening torques for AS 4087 Nominal diameter AS 4087 Max. tightening torque [Nm] [mm] Pressure rating Screws Hard rubber Cl.14 4 x M 16 100* Cl.14 8 x M 16 Cl.14 8 x M 20 Cl.14...
  • Page 28 Depending on the application, e.g. with lined or ungrounded pipes (see Page 53 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential matching. Ground disks can be ordered separately as an accessory from Endress+Hauser (see Page 90). "...
  • Page 29 Proline Promag 50 PROFIBUS DP/PA Installation Insulation Pipes generally have to be insulated if they carry very hot or cryogenic fluids, in order to avoid energy losses and to prevent accidental contact with pipes at temperatures that could cause injury.
  • Page 30 Installation Proline Promag 50 PROFIBUS DP/PA Promag P tightening torques for EN (DIN) Nominal diameter EN (DIN) Max. tightening torque [Nm] Screws [mm] Pressure rating [bar] PTFE PN 40 4 x M 12 – PN 40 4 x M 12...
  • Page 31 Proline Promag 50 PROFIBUS DP/PA Installation Promag P tightening torques for ANSI Nominal diameter ANSI Max. tightening torque [Nm] Screws [mm] [inch] Pressure rating [lbs] PTFE ½" Class 150 " – ½" Class 300 " – 1" Class 150 "...
  • Page 32: Installing The Promag H Sensor

    The sensor might require support or additional attachments, depending on the application and the length of the piping run. When plastic process connections are used, the sensor must be additionally supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an accessory (→ Page 90).
  • Page 33 • Ground rings can be ordered separately from Endress+Hauser as accessories (→ Page 90). When placing the order, make certain that the ground ring is compatible with the material used for the electrodes.
  • Page 34: Turning The Transmitter Housing

    Installation Proline Promag 50 PROFIBUS DP/PA Welding the transmitter into the piping (weld nipples) " Caution! Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded via the sensor or the transmitter. Tack-weld the sensor into the pipe. A suitable welding jig can be ordered separately as an accessory →...
  • Page 35: Turning The Local Display

    Proline Promag 50 PROFIBUS DP/PA Installation Turning the stainless-steel field housing Loosen the two securing screws. Carefully lift the transmitter housing as far as it will go. Rotate the transmitter housing to the desired position (max. 280° clockwise or max. 20° counter-clockwise).
  • Page 36: Installing The Wall-Mount Housing

    Installation Proline Promag 50 PROFIBUS DP/PA 3.3.6 Installing the wall-mount housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Panel mounting (separate mounting set, accessories → Page 90) • Pipe mounting (separate mounting set, accessories → Page 90) "...
  • Page 37 Proline Promag 50 PROFIBUS DP/PA Installation Panel mounting Prepare the opening in the panel (Fig. 29). Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel.
  • Page 38: Post-Installation Check

    Installation Proline Promag 50 PROFIBUS DP/PA Post-installation check Perform the following checks after installing the measuring device in the pipe: Device condition and specifications Notes Is the device damaged (visual inspection)? → Page 113 ff. Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.?
  • Page 39: Wiring

    • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. • If you use remote versions, connect each sensor only to the transmitter having the same serial number.
  • Page 40: Profibus Pa Cable Specifications

    Wiring Proline Promag 50 PROFIBUS DP/PA Spurs Note the following points: • Length of spurs < 6.6 m (at max.1.5 MBit/s) • No spurs should be used for transmission rates >1.5 MBit/s. The line between the connector and the bus driver is described as a spur. Experience has shown that you should proceed with caution when configuring spurs.
  • Page 41 Proline Promag 50 PROFIBUS DP/PA Wiring Suitable fieldbus cables from various manufacturers for non-hazardous areas are listed below: • Siemens: 6XV1 830-5BH10 • Belden: 3076F • Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL Maximum overall cable length The maximum network expansion depends on the type of protection and the cable specifications.
  • Page 42: Shielding And Grounding

    Wiring Proline Promag 50 PROFIBUS DP/PA 4.1.3 Shielding and grounding When planning the shielding and grounding for a fieldbus system, there are three important points to consider: • Electromagnetic compatibility (EMC) • Explosion protection • Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded.
  • Page 43: Connecting The Remote Version

    • When connecting Ex-certified devices (Fig. 31, d), see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. • If you use remote versions, connect each sensor only to the transmitter having the same serial number.
  • Page 44 Wiring Proline Promag 50 PROFIBUS DP/PA S1 E1 E2 S2 GND E 37 36 41 42 n.c. n.c. n.c. 41 42 E1 E2 GND E F06-5xxxxxxx-04-xx-xx-xx-016 Fig. 31: Connecting the remote version of Promag W/P/H Signal cable Coil current cable...
  • Page 45 Proline Promag 50 PROFIBUS DP/PA Wiring Cable termination for the remote version Promag W / Promag P Terminate the signal and coil current cables as shown in the figure below (Detail A). The fine-wire cores must be provided with ferrules (detail B: m = red ferrules, ∅ 1.0 mm; n = white ferrules, ∅ 0.5 mm).
  • Page 46 Wiring Proline Promag 50 PROFIBUS DP/PA Cable termination for the remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). The fine-wire cores must be provided with ferrules (detail B: m = red ferrules, ∅ 1.0 mm; n = white ferrules, ∅ 0.5 mm).
  • Page 47: Cable Specifications

    Core sheath Core reinforcement Cable shield Outer jacket As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: • Directly buried cable • Cables endangered by rodents •...
  • Page 48: Connecting The Measuring Unit

    Wiring Proline Promag 50 PROFIBUS DP/PA Connecting the measuring unit 4.3.1 Terminal assignment Note! The electrical characteristic quantities can be found in the “Technical data” section → Page 110 ff. PROFIBUS DP Terminal No. Order version 20 (+) / 21 (–) 22 (+) / 23 (–)
  • Page 49: Profibus Dp Connection Diagram

    Proline Promag 50 PROFIBUS DP/PA Wiring 4.3.3 PROFIBUS DP connection diagram (+5 V) (DGND) N (L–) L1 (L+) RxD/TxD-P A (RxD/TxD-N) RxD/TxD-P A (RxD/TxD-N) (DGND) (+5 V) 24 25 26 27 20 21 22 23 N (L–) L1 (L+) F06-50PBxxxx-04-xx-xx-xx-000 Fig.
  • Page 50: Profibus Pa Connection Diagram

    Wiring Proline Promag 50 PROFIBUS DP/PA 4.3.4 PROFIBUS PA connection diagram N (L–) PA + L1 (L+) PA – PA (–) PA (+) 24 25 26 27 20 21 22 23 N (L–) L1 (L+) F06-50PBxxxx-04-xx-xx-xx-001 Fig. 34: Connecting the transmitter, cable cross-section max. 2.5 mm...
  • Page 51 4-channel or 8-channel distribution modules. The measuring device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part → Page 90. F06-xxxPBxxx-04-xx-xx-xx-000 Fig.
  • Page 52 Wiring Proline Promag 50 PROFIBUS DP/PA Technical data (fieldbus connector): Connection cross section 0.75 mm Connector thread PG 13.5 Degree of protection IP 67 in accordance with DIN 40 050 IEC 529 Contact surface CuZnAu Housing material Cu Zn, surface Ni...
  • Page 53: Potential Equalization

    Proline Promag 50 PROFIBUS DP/PA Wiring Potential equalization Warning! The measuring system must be included in the potential matching system. 4.4.1 Standard Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most sensors have a reference electrode installed as standard which guarantees the required connection.
  • Page 54: Special Cases

    Wiring Proline Promag 50 PROFIBUS DP/PA 4.4.2 Special cases Metal, ungrounded piping In order to prevent outside influences on measurement, it is advisable to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges.
  • Page 55 Proline Promag 50 PROFIBUS DP/PA Wiring 6 mm² Cu A0003197 Fig. 38: Potential matching/ground disks with plastic pipes or lined pipes Lined pipes (cathodic protection) In such cases, install the measuring instrument without potential in the piping: • When installing the measuring device, make sure that there is an electrical connection between the two piping runs (copper wire, 6 mm •...
  • Page 56: Degree Of Protection

    Wiring Proline Promag 50 PROFIBUS DP/PA Degree of protection The devices fulfill all the requirements for IP 67. Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection is maintained: •...
  • Page 57: Post-Connection Check

    Proline Promag 50 PROFIBUS DP/PA Wiring Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85...250 V AC (50...60 Hz)
  • Page 58: Operation

    Operation Proline Promag 50 PROFIBUS DP/PA Operation Quick operation guide The user has a number of options for configuring and commissioning the device: Local display (option) → Page 59 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning.
  • Page 59: Local Display

    Proline Promag 50 PROFIBUS DP/PA Operation Local display Display and operating elements 5.2.1 The local display enables you to read all important parameters directly at the measuring point and configure the device using the function matrix. The display area consists of two lines; this is where measured values are displayed, and/or status variables (direction of flow, partially filled pipe, bar graph, etc.).
  • Page 60: Icons

    Operation Proline Promag 50 PROFIBUS DP/PA 5.2.2 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icons Meaning System error Notice message Process error Fault message ←...
  • Page 61: Brief Operating Instructions On The Function Matrix

    Proline Promag 50 PROFIBUS DP/PA Operation Brief operating instructions on the function matrix Note! • See the general notes on → Page 62. • Function descriptions → see the “Description of Device Functions” manual HOME position → F → Entry into the function matrix Select a function group (e.g.
  • Page 62: General Notes

    • If programming is disabled and the P operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If “0” is specified as the customer's code, programming is always enabled! • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy.
  • Page 63: Error Messages

    Proline Promag 50 PROFIBUS DP/PA Operation Error messages 5.4.1 Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display.
  • Page 64: Operating Options

    DD files available to the user to provide the following operating aids and programs: 5.5.1 FieldCare FieldCare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices.
  • Page 65: Operating Program

    The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the “ToF Tool - Fieldtool Package” software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
  • Page 66 The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the “ToF Tool - Fieldtool Package” software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.
  • Page 67: Profibus Dp Hardware Settings

    Proline Promag 50 PROFIBUS DP/PA Operation PROFIBUS DP hardware settings 5.6.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (acyclic data transfer, e.g.
  • Page 68: Configuring The Device Address

    Operation Proline Promag 50 PROFIBUS DP/PA 5.6.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA measuring device. The valid device addresses are in the range from 0…126. In a PROFIBUS DP/PA network, each address can only be assigned once. If an address is not configured correctly, the device is not recognized by the master.
  • Page 69: Configuring The Terminating Resistors

    Proline Promag 50 PROFIBUS DP/PA Operation 5.6.3 Configuring the terminating resistors Note! It is important to terminate the RS485 line correctly at the start and end of the bus segment since impedance mismatch results in reflections on the line which can cause faulty data transfer.
  • Page 70: Profibus Pa Hardware Settings

    Operation Proline Promag 50 PROFIBUS DP/PA PROFIBUS PA hardware settings 5.7.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (acyclic data transfer, e.g.
  • Page 71: Configuring The Device Address

    Proline Promag 50 PROFIBUS DP/PA Operation 5.7.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA device. The valid device addresses are in the range from 0…126. In a PROFIBUS DP/PA network, each address can only be assigned once. If an address is not configured correctly, the device is not recognized by the master.
  • Page 72: Commissioning

    Commissioning Proline Promag 50 PROFIBUS DP/PA Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for “Post-installation check” → Page 38 • Checklist for “Post-connection check” → Page 57...
  • Page 73: Quick Setup

    Proline Promag 50 PROFIBUS DP/PA Commissioning Quick Setup A Quick Setup guides you through the local display to the functions of the measuring device that have to be configured for the task in question. The following Quick Setups are available for rapid...
  • Page 74: Quick Setup "Communication

    Commissioning Proline Promag 50 PROFIBUS DP/PA 6.2.2 Quick Setup “Communication” To establish cyclic data transfer, various arrangements between the PROFIBUS master and the measuring device (slave) are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the “Communication”...
  • Page 75: Commissioning The Profibus Interface

    Proline Promag 50 PROFIBUS DP/PA Commissioning Commissioning the PROFIBUS interface Note! • All functions required for commissioning are described in detail in the “Description of Device Functions” manual which is a separate part of these Operating Instructions. • A code (factory setting: 50) must be entered to change device functions, numerical values or factory settings.
  • Page 76 Commissioning Proline Promag 50 PROFIBUS DP/PA Configuration of the totalizer: The measuring device has one totalizer. • You can assign a measured variable to the totalizer by means of the “CHANNEL” parameter: TOTALIZER → CHANNEL ..→ VOLUME FLOW option (CHANNEL = 273), factory setting: the volume flow is totalized as the measured variable ...
  • Page 77: Profibus Dp/Pa System Integration

    EH_1525_s.bmp/.dib How to acquire: • Internet (Endress+Hauser) → www.endress.com ( → Download → Software → Device Drivers) • CD-ROM with all GSD files for Endress+Hauser devices → Order No.: 56003894 Contents of the download file from the internet and CD-ROM: •...
  • Page 78: Selecting The Gsd File In The Measuring Device

    Commissioning Proline Promag 50 PROFIBUS DP/PA The following modules are supported with the Profile GSD file: • “AI FLOW” module → Analog Input function block 1 / Output variable: Volume flow • “TOTALIZER” module → Totalizer function block 1 / Output variable: Totalized volume flow Name of the PROFIBUS Profile GSD file Profile 3.0 ID No.
  • Page 79: Compatibility With Previous Promag 33 Model (Profile Version 2.0)

    Proline Promag 50 PROFIBUS DP/PA Commissioning Promag 50 is a modular PROFIBUS slave, i.e. the desired module configuration (input and output data) must be performed in the next step for Promag 50. This can be done directly by means of the configuration software.
  • Page 80: Profibus Dp/Pa Cyclic Data Transfer

    Commissioning Proline Promag 50 PROFIBUS DP/PA PROFIBUS DP/PA cyclic data transfer 6.5.1 Block model The block model shows which input and output data the measuring device provides for cyclic data transfer via PROFIBUS. Physical XXX.XXX.XX Local XXX.XXX.XX Block Display Transducer...
  • Page 81 Proline Promag 50 PROFIBUS DP/PA Commissioning TOTAL module The totalizer value incl. the status is cyclically transmitted to the automation system by means of the TOTAL module. The totalizer value is portrayed in the first four bytes in the form of a floating point number in accordance with the IEEE 754 standard.
  • Page 82 Commissioning Proline Promag 50 PROFIBUS DP/PA TOTAL function Description of the TOTAL function, see TOTAL module → Page 81. Data structure of the SETTOT_TOTAL module combination Output data Input data Byte 1 Byte 1 Byte 2 Byte 3 Byte 4...
  • Page 83 Proline Promag 50 PROFIBUS DP/PA Commissioning DISPLAY_VALUE module Any value (IEEE 754 floating point number) incl. status can be cyclically transmitted directly to the local display via the PROFIBUS master (Class 1) using the DISPLAY_VALUE module. Display value assignment to line 1 or line 2 can be configured via the local display itself or an operating program (e.g.
  • Page 84: Configuration Information For Integrating Modules

    Commissioning Proline Promag 50 PROFIBUS DP/PA EMPTY_MODULE module The measuring device is a modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules are described with their individual properties.
  • Page 85: Simatic S7 Hw-Konfig

    Proline Promag 50 PROFIBUS DP/PA Commissioning 6.5.4 Configuration examples with Simatic S7 HW-Konfig Example 1: F06-50xPBxxx-20-xx-xx-xx-000 Fig. 52: Full configuration using Promag 50 GSD file (complete device functionality) for PROFIBUS PA. It is essential to adhere to the following sequence when configuring the modules into the...
  • Page 86 Commissioning Proline Promag 50 PROFIBUS DP/PA Example 2: F06-50xPBxxx-20-xx-xx-xx-001 Fig. 53: In this configuration example, modules that are not needed are replaced by the module EMPTY_MODULE. The Promag 50 GSD file (complete device functionality) is used for PROFIBUS PA. The totalizer (slot 2) and the device-specific control (slot 4) are activated with this configuration.
  • Page 87: Acyclic Data Transfer

    Proline Promag 50 PROFIBUS DP/PA Commissioning Acyclic data transfer Acyclic data transfer is used for transmitting parameters during commissioning, maintenance or for displaying other measured variables that are not included in useful cyclic data traffic. In this way, you can modify parameters for identifying, control or comparison in the various blocks (Physical Block, Transducer Block, function block) while the device is involved in cyclic data transfer with a PLC.
  • Page 88: Adjustment

    – “ADJUSTMENT NOT OK” → Adjustment is not possible because the fluid’s conductivity values are out of range. Data memory (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data memory modules on which process and measuring device data are stored. 6.8.1 HistoROM/S-DAT (sensor-DAT) The S-DAT is an exchangeable data memory in which all sensor relevant parameters are stored, i.e.,...
  • Page 89: Maintenance

    Proline Promag 50 PROFIBUS DP/PA Maintenance Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Seals The seals of the Promag H sensor must be replaced periodically, particularly in the case of molded seals (aseptic version).
  • Page 90: Accessories

    Accessories Proline Promag 50 PROFIBUS DP/PA Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order codes of your choice. Device-specific accessories...
  • Page 91: Service-Specific Accessories

    Proline Promag 50 PROFIBUS DP/PA Accessories Service-specific accessories Accessory Description Order code Applicator Software for selecting and configuring flowmeters. DKA80 - * Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information.
  • Page 92: Troubleshooting

    Troubleshooting Proline Promag 50 PROFIBUS DP/PA Troubleshooting Troubleshooting instructions Always start troubleshooting with the following checklist if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
  • Page 93: System Error Messages

    Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser → Page 8. Always enclose a duly completed “Declaration of contamination” form. You will find a preprinted blank of this form at the back of these Operating Instructions.
  • Page 94: Profibus Dp/Pa

    Troubleshooting Proline Promag 50 PROFIBUS DP/PA 9.2.1 Displaying the device status on PROFIBUS DP/PA Display in the operating program (acyclic data exchange) The device status can be queried by means of an operating program (e.g. FieldCare). Function group → SUPERVISION → Function ACTUAL SYSTEM CONDITION.
  • Page 95: List Of System Error Messages

    Proline Promag 50 PROFIBUS DP/PA Troubleshooting 9.2.2 List of system error messages PROFIBUS measured value status Advanced diagnostics message Device status message PROFIBUS (local display) master Cause/remedy S = System error “Fault message” error message type: • If this message occurs, operation is immediately interrupted or stopped! •...
  • Page 96 Troubleshooting Proline Promag 50 PROFIBUS DP/PA PROFIBUS measured value status Advanced diagnostics message Device status message PROFIBUS (local display) master Cause/remedy No. # 1xx → Software error S: GAIN ERROR AMP. 0x0F Device Failure Constant Gain Error Gain deviation compared to reference gain is...
  • Page 97 Proline Promag 50 PROFIBUS DP/PA Troubleshooting PROFIBUS measured value status Advanced diagnostics message Device status message PROFIBUS (local display) master Cause/remedy No. # 5xx → Application error S SW. UPDATE ACT. 0x48 UNCERTAIN Substitute set O.K. Software update New amplifier or communication software version...
  • Page 98: Process Error Messages

    Troubleshooting Proline Promag 50 PROFIBUS DP/PA Process error messages Note! Also observe the information on Page 63 and Page 99. 9.3.1 Displaying the device status on PROFIBUS DP/PA Further information see Page 94 ff. 9.3.2 List of process error messages PROFIBUS measured value status Adv.
  • Page 99: Process Error Without Error Message

    • Nameplate specifications: order code and serial number → Page 9 Returning devices to Endress+Hauser You can return a measuring device to Endress+Hauser for repair or calibration. Always enclose the duly completed “Declaration of contamination” form with the flowmeter. You will find a preprinted blank of this form at the back of these Operating Instructions.
  • Page 100: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate (see Page 9). Spare parts are shipped as sets comprising the following parts: •...
  • Page 101: Removing And Installing

    Proline Promag 50 PROFIBUS DP/PA Troubleshooting 9.5.1 Removing and installing printed circuit boards Field housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 102 Troubleshooting Proline Promag 50 PROFIBUS DP/PA F06-50xPBxxx-03-06-06-xx-001 Fig. 56: Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Electrode signal cable (sensor)
  • Page 103 Proline Promag 50 PROFIBUS DP/PA Troubleshooting Wall-mount housing Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection).
  • Page 104 Troubleshooting Proline Promag 50 PROFIBUS DP/PA F06-50xPBxxx-03-03-06-xx-000 Fig. 57: Wall-mount housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Electrode signal cable (sensor)
  • Page 105: Replacing The Device Fuse

    Proline Promag 50 PROFIBUS DP/PA Troubleshooting 9.5.2 Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board (see Fig. 58).
  • Page 106: Replacing The Exchangeable Electrode

    Troubleshooting Proline Promag 50 PROFIBUS DP/PA Replacing the exchangeable electrode The Promag W sensor (DN 350…2000) is available with exchangeable measuring electrodes as an option. This design permits the measuring electrodes to be replaced or cleaned under process conditions (see Page 107).
  • Page 107: Return

    Proline Promag 50 PROFIBUS DP/PA Troubleshooting Removing the electrode Installing the electrode Loosen Allen screw (a) and remove the cover. Insert new electrode (e) into retaining cylinder (g) from below. Make sure that the seals at the tip of the electrode are clean.
  • Page 108: Software History

    Troubleshooting Proline Promag 50 PROFIBUS DP/PA Software history 9.9.1 PROFIBUS DP Date Software version Changes to software Operating Instructions 10.2005 3.01.XX Introduction of new PROFIBUS DP I/O module 50099244/10.05 9.9.2 PROFIBUS PA Date Software version Changes to software Operating Instructions 10.2005...
  • Page 109 Proline Promag 50 PROFIBUS DP/PA Troubleshooting Date Software version Changes to software Operating Instructions 04.2001 Com. module: 1.00.00 Original software 50099244/04.01 09.2000 Amplifier: 1.01.01 Software adjustment 08.2000 Amplifier: 1.01.00 SW extension (functional adjustments) 04.2000 Amplifier: 1.00.00 Original software Endress+Hauser...
  • Page 110: Technical Data

    Technical data Proline Promag 50 PROFIBUS DP/PA Technical data 10.1 Technical data at a glance 10.1.1 Application • Measuring the flow rate of liquids in closed piping systems. • A minimum conductivity of ≥ 5 µS/cm is required for measuring; the minimum conductivity required in the case of demineralized water is≥...
  • Page 111: Output

    Proline Promag 50 PROFIBUS DP/PA Technical data 10.1.4 Output Output signal PROFIBUS DP interface • PROFIBUS DP in accordance with IEC 61158, galvanically isolated • Profile Version 3.0 • Data transmission rate: 9.6 kBaud...12 MBaud • Automatic identification of data transmission rate •...
  • Page 112: Performance Characteristics

    Technical data Proline Promag 50 PROFIBUS DP/PA Power supply failure Lasting min. 1 power cycle: • EEPROM saves measuring system data if power supply fails • HistoROM S-DAT: exchangeable data memory which stores the data of the sensor (nominal diameter, serial number, calibration factor, zero point, etc.) Potential equalization See Page 53 ff.
  • Page 113: Operating Conditions: Environment

    Proline Promag 50 PROFIBUS DP/PA Technical data 10.1.8 Operating conditions: Environment Ambient temperature range Transmitter • Standard: –20...+60 °C • Optional: –40...+60 °C Note! At ambient temperatures below –20 °C the readability of the display may be impaired. Sensor • Flange material carbon steel: –10...+60 °C •...
  • Page 114 Technical data Proline Promag 50 PROFIBUS DP/PA T A [°C] PTFE T F [°C] 40 60 80 100 120 140 160 180 a0002660 Fig. 61: Compact version Promag P (with PFA or PTFE lining) TA = ambient temperature, TF = fluid temperature, HT = high-temperature version with insulation m = Temperature range from –10 °C to –40 °C is valid for stainless steel flanges only...
  • Page 115 Proline Promag 50 PROFIBUS DP/PA Technical data Medium conductivity Minimum conductivity: • ≥ 5 µS/cm for liquids generally • ≥ 20 µS/cm for demineralized water Note that in the case of the remote version, the requisite fluid conductivity is also influenced by the length of the connecting cable (see Page 21).
  • Page 116: 10.1.10 Mechanical Construction

    Technical data Proline Promag 50 PROFIBUS DP/PA Promag P pressure tightness Resistance of measuring tube lining to partial vacuum Measuring Nominal diameter Limit values for abs. pressure [mbar] at various fluid temperatures tube lining [mm] [inch] Material 25 °C 80 °C 100 °C...
  • Page 117 Proline Promag 50 PROFIBUS DP/PA Technical data Weight Promag W weight Weight data in kg Nominal Compact version Remote version (without cable) diameter Sensor Wall housing [mm] [inch] EN (DIN) / ANSI / EN (DIN) / ANSI / AWWA AWWA 1"...
  • Page 118 Technical data Proline Promag 50 PROFIBUS DP/PA Promag P weight Weight data in kg Nominal Compact version Remote version (without cable) diameter Sensor Wall housing [mm] [inch] EN (DIN) / ANSI / EN (DIN) / ANSI / AWWA AWWA ½"...
  • Page 119 Proline Promag 50 PROFIBUS DP/PA Technical data Material Promag W Transmitter housing: • Compact and remote version: powder coated die-cast aluminum Sensor housing: • DN 25…300: powder-coated die-cast aluminum • DN 350…2000: painted steel (Amerlock 400) Measuring tube • DN < 350: stainless steel 1.4301/304 or 1.4306/304L (non-stainless flange material with Al/Zn protective coating) •...
  • Page 120 Technical data Proline Promag 50 PROFIBUS DP/PA Ground disks: 1.4435/316L or Alloy C-22 Electrodes: 1.4435/316L, Alloy C-22 Seals: Seals to DIN EN 1514-1 Promag H Transmitter housing: • Compact version: powder coated die-cast aluminum or stainless steel field housing (1.4301/316L) •...
  • Page 121: 10.1.11 Human Interface

    Proline Promag 50 PROFIBUS DP/PA Technical data Process connections Promag W Flange connection: EN 1092-1 (DIN 2501), DN < 350: Form A, DN > 300: Form B (DN 65, PN 16 and DN 600, PN 16 exclusively to EN 1092-1); ANSI; AWWA; JIS and AS Promag P Flange connection: EN 1092-1 (DIN 2501), DN <...
  • Page 122: 10.1.12 Certificates And Approvals

    CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the measuring device by affixing to it the CE mark. C-Tick mark The measuring system complies with the EMC requirements of the Australian Communications Authority (ACA).
  • Page 123: 10.1.13 Ordering Information

    • Technical Information Promag 50 W (TI046D/06/en) • Technical Information Promag 50 P (TI047D/06/en) • Technical Information Promag 50 H (TI048D/06/en) You can also download these documents as PDF files from the Endress+Hauser Internet pages → www.endress.com 10.1.17 Dimensions Dimensions Information on the dimensions is provided in the following documents: •...
  • Page 124: Index

    Proline Promag 50 PROFIBUS DP/PA Index Index Device master file (GSD file) ..... . . 77 Device status display on PROFIBUS....94 Accessories.
  • Page 125 Proline Promag 50 PROFIBUS DP/PA Index Installation Ground disks (Promag W) ..... . 28 Operable flow range ......110...
  • Page 126 Proline Promag 50 PROFIBUS DP/PA Index Device description data ......66 Screw tightening torques Max. total cable length......41 Promag P .
  • Page 127 Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
  • Page 128 www.endress.com/worldwide BA055D/06/en/10.05 FM+SGML6.0 ProMoDo...

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