Endress+Hauser PROline promag 50 Operating Instructions Manual
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Endress+Hauser PROline promag 50 Operating Instructions Manual

Electromagnetic flow measuring system
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BA046D/06/en/10.03
50097090
Valid as of software version:
V 1.06.XX (amplifier)
V 1.03.XX (communication)
PROline promag 50
Electromagnetic
Flow Measuring System
Operating Instructions

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Summary of Contents for Endress+Hauser PROline promag 50

  • Page 1 PROline promag 50 BA046D/06/en/10.03 50097090 Electromagnetic Valid as of software version: V 1.06.XX (amplifier) V 1.03.XX (communication) Flow Measuring System Operating Instructions...
  • Page 2 Brief operating instructions PROline Promag 50 Brief operating instructions These brief operating instructions show you how to configure the measuring device quickly and easily: Safety instructions Page 7 ▼ Installation Page 13 ▼ Page 47 Wiring ▼ Display and operating elements Page 61 ▼...
  • Page 3 PROline Promag 50 “QUICK SETUP” commissioning “QUICK SETUP” commissioning ENDRESS+HAUSER Quick Setup Commission Language HOME-POSITION Defaults Unit Volume flow Measuring Mode Current Output Freq.-/ Pulse Output Quit Operation Mode Frequency Pulse Assign Assign Assign Current Frequency Pulse Current End Value...
  • Page 4 “QUICK SETUP” commissioning PROline Promag 50 Endress+Hauser...

  • Page 5: Table Of Contents

    PROline Promag 50 Contents Contents Safety instructions Operation ......... .
  • Page 6 Contents PROline Promag 50 10.1.11 Ordering information ... 119 10.1.12 Accessories ....119 10.1.13 Supplementary documentation .

  • Page 7: Safety Instructions

    Strict compliance with the instructions in the Operating Manual is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance proper- ties of parts wetted by special fluids, including fluids used for cleaning. • If welding work is performed on the piping system, do not ground the welding appli- ance through the Promag flowmeter.

  • Page 8: Return

    Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 9: Identification

    PROline Promag 50 2 Identification Identification Device designation The “Promag 50” flow measuring system consists of the following components: • Promag 50 transmitter • Promag W, Promag P or Promag H sensor In the compact version, transmitter and sensor form a single mechanical unit; in the remote version they are installed separately.

  • Page 10: Nameplate Of The Sensor

    EMC reqiurements of EN 61326/A1. The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms suc- cessful testing of the device by affixing to it the CE mark.

  • Page 11: Registered Trademarks

    Ladish & Co., Inc., Kenosha, USA ® HART is a registered trademark of HART Communication Foundation, Austin, USA S-DAT ™, FieldTool ™, FieldCheck ™, Applicator ™ are registered trademarks of Endress+Hauser Flowtec AG, Reinach, CH Endress+Hauser...
  • Page 12 2 Identification PROline Promag 50 Endress+Hauser...

  • Page 13: Installation

    PROline Promag 50 3 Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 14: Storage

    3 Installation PROline Promag 50 ≥ Transporting flanged devices (DN 350): Use only the metal eyes on the flanges for transporting the device, lifting it and position- ing the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing.

  • Page 15: Installation Conditions

    PROline Promag 50 3 Installation Installation conditions 3.2.1 Dimensions Dimensions and the fitting lengths of the transmitter and sensor are on Page 122 ff. 3.2.2 Mounting location Correct measuring is possible only if the pipe is full. Avoid the following locations: •...
  • Page 16 3 Installation PROline Promag 50 Partially filled pipes Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function (see Page 81) offers additional protection by detecting empty or partially filled pipes. " Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain.

  • Page 17: Orientation

    PROline Promag 50 3 Installation 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accesso- ries for correct measuring of problematic fluids: • Electrode Cleaning Circuit (ECC) for applications with accretive fluids, e.g. electrically conductive deposits →...

  • Page 18: Vibrations

    3 Installation PROline Promag 50 Inlet and outlet runs If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy.

  • Page 19: Foundations, Supports

    PROline Promag 50 3 Installation 3.2.5 Foundations, supports If the nominal diameter is DN ≥ 350, mount the transmitter on a foundation of adequate load-bearing strength. " Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils.

  • Page 20: Adapters

    3 Installation PROline Promag 50 3.2.6 Adapters Suitable adapters to (E) DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids.
  • Page 21 PROline Promag 50 3 Installation Promag W Flow rate characteristic values – Promag W (SI units) Nominal Recommended Factory setting diameter flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 22 3 Installation PROline Promag 50 Flow rate characteristic values – Promag W (US units) Nominal diameter Recommended Factory setting flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 23 PROline Promag 50 3 Installation Promag P Flow rate characteristic values – Promag P (SI units) Nominal Recommended Factory setting diameter flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [mm] [inch] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)
  • Page 24 3 Installation PROline Promag 50 Flow rate characteristic values – Promag P (US units) Nominal diameter Recommended Factory setting flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or ~ 10 m/s) (v ~ 2.5 m/s)

  • Page 25: Length Of Connecting Cable

    PROline Promag 50 3 Installation Flow rate characteristic values – Promag H (US units) Nominal diameter Recommended Factory settings flow rate min./max. full scale value Full scale value Pulse value Low flow cutoff [inch] [mm] (v ~ 0.3 or 10 m/s) (v ~ 2.5 m/s)

  • Page 26: Installation Instructions

    3 Installation PROline Promag 50 Installation instructions 3.3.1 Installing the Promag W sensor Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: •...
  • Page 27 PROline Promag 50 3 Installation Assembly with ground disks (DN 25…300) Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for potential equalisation.
  • Page 28 3 Installation PROline Promag 50 Screw tightening torques (Promag W) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
  • Page 29 PROline Promag 50 3 Installation Promag W EN (DIN) Threaded Max. tightening torque [Nm] Nominal diameter Pressure rating fasteners [mm] [bar] Hard rubber Polyurethane PN 16 20 x M 30 PN 25 20 x M 33 PN 10 20 x M 27...
  • Page 30 3 Installation PROline Promag 50 Promag W AWWA Threaded Max. tightening torque [Nm] Nominal diameter Pressure rating fasteners [mm] [inch] Hard rubber Polyurethane 28" Class D 28 x 1 1/4" 30" Class D 28 x 1 1/4 32" Class D 28 x 1 1/2"...
  • Page 31 PROline Promag 50 3 Installation Promag W Threaded Max. tightening torque [Nm] Nominal diameter Pressure rating fasteners [mm] Hard rubber Polyurethane − 4 x M 16 − 4 x M 16 − 4 x M 16 − 4 x M 16 −...

  • Page 32: Installing The Promag P Sensor

    3 Installation PROline Promag 50 3.3.2 Installing the Promag P sensor " Caution! • The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these covers until immediately before the sensor is installed in the pipe.
  • Page 33 PROline Promag 50 3 Installation Assembly with ground disks (DN 15…300) Depending on the application, e.g. with lined or ungrounded pipes (see Page 56 ff.), it may be necessary to mount ground disks between the sensor and the pipe flange for the potential equalisation.
  • Page 34 3 Installation PROline Promag 50 Installing the high-temperature version (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high-temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures.
  • Page 35 PROline Promag 50 3 Installation Tightening torques for threaded fasteners (Promag P) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten threaded fasteners uniformly and in diagonally opposite sequence. • Overtightening the fasteners will deform the sealing faces or damage the seals.
  • Page 36 3 Installation PROline Promag 50 Promag P EN (DIN) Threaded Max. tightening torque [Nm] Nominal diameter Pressure rating fasteners [mm] [bar] PTFE − PN 25 20 x M 33 − PN 10 20 x M 27 − 600 * PN 16 20 x M 33 −...
  • Page 37 PROline Promag 50 3 Installation Promag P Threaded Max. tightening torque [Nm] Nominal diameter Pressure rating fasteners [mm] PTFE − 4 x M 12 − 4 x M 12 − 4 x M 16 − 4 x M 16 −...

  • Page 38: Installing The Promag H Sensor

    3 Installation PROline Promag 50 3.3.3 Installing the Promag H sensor The Promag H is supplied to order, with or without pre-installed process connections. Pre-installed process connections are secured to the sensor with hex-head threaded fasteners. " Caution! • If you intend using your own process connections, make up the process adapters as specified on Page 137 ff.
  • Page 39 PROline Promag 50 3 Installation Usage and assembly of ground rings (DN 2…25) In case the process connections are made of plastic (e.g. flanges or adhesive fittings), the potential between the sensor and the fluid must be equalised using additional ground rings.
  • Page 40 3 Installation PROline Promag 50 Welding the sensor into the piping (weld nipples) " Caution! Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded via the sensor or the transmitter. Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be ordered separately from E+H as an accessory (see Page 85).

  • Page 41: Turning The Transmitter Housing

    PROline Promag 50 3 Installation 3.3.4 Turning the transmitter housing Turning the aluminum field housing Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation.

  • Page 42: Turning The Local Display

    3 Installation PROline Promag 50 3.3.5 Turning the local display Remove the cover of the electronics compartment. Press the side latches on the display module and remove it from the electronics compartment cover plate. Rotate the display to the desired position (max. 4 x 45° in each direction), and place it back into the electronics compartment cover plate.

  • Page 43: Installing The Wall-Mount Transmitter Housing

    PROline Promag 50 3 Installation 3.3.6 Installing the wall-mount transmitter housing There are various ways of installing the wall-mount transmitter housing: • Mounted directly on the wall • Installation in control panel (with separate mounting kit, accessories → Page 85) •...
  • Page 44 3 Installation PROline Promag 50 Panel installation Prepare the opening in the panel (Fig. 27). Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel.

  • Page 45: Installation Check

    PROline Promag 50 3 Installation Installation check Perform the following checks after installing the measuring device in the pipe: Device condition and specifications Notes − Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, see Page 107 ff.
  • Page 46 3 Installation PROline Promag 50 Endress+Hauser...

  • Page 47: Wiring

    PROline Promag 50 4 Wiring Wiring Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Please do not hesitate to contact your E+H rep- resentative if you have any questions.
  • Page 48 4 Wiring PROline Promag 50 Electrode circuit Coil circuit Pipe Meas.signal S1 E1 E2 S2 GND E S n.c. n.c. n.c. E1 E2 GND E Fig. 29: Connecting the remote version of Promag W/P a = cover of the connection compartment, b = cover of the sensor connection housing, c = signal cable, d = coil current cable, n.c.
  • Page 49 PROline Promag 50 4 Wiring Cable termination for the remote version Promag W / Promag P Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end sleeves (Detail B).
  • Page 50 4 Wiring PROline Promag 50 Cable termination for the remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end sleeves (Detail B). " Caution! When fitting the connectors, pay attention to the following points: →...

  • Page 51: Cable Specifications

    PROline Promag 50 4 Wiring 4.1.2 Cable specifications Coil cable: • 2 x 0.75 mm PVC cable with common, braided copper shield (Ø approx. 7 mm) • Conductor resistance: ≤ 37 Ω/km • Capacitance: core/core, shield grounded: ≤ 120 pF/m •...

  • Page 52: Connecting The Measuring Unit

    4 Wiring PROline Promag 50 Connecting the measuring unit 4.2.1 Connecting the transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 53 PROline Promag 50 4 Wiring – 27 + 26 – 25 + 24 – 23 + 22 – 21 + 20 N (L-) L1 (L+) Fig. 33: Connecting the transmitter (stainless-steel field housing). Cable cross-section: max. 2.5 mm Cable for power supply: 85…260 V AC, 20…55 V AC, 16…62 V DC Terminal No.

  • Page 54: Terminal Assignment

    4 Wiring PROline Promag 50 4.2.2 Terminal assignment Terminal No. (inputs / outputs) Order variant 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–) Current output − − −...

  • Page 55: Hart Connection

    PROline Promag 50 4 Wiring 4.2.3 HART connection Users have the following connection options at their disposal: • Direct connection to transmitter by means of terminals 26 / 27 • Connection by means of the 4...20 mA circuit Note! • The measuring loop's minimum load must be at least 250 Ω.

  • Page 56: Potential Equalisation

    4 Wiring PROline Promag 50 Potential equalisation 4.3.1 Standard case Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a standard installed reference electrode which guarantees the required connection. This usually means that additional potential matching measures are unnecessary.

  • Page 57: Special Cases

    PROline Promag 50 4 Wiring 4.3.2 Special cases Metal, ungrounded piping In order to prevent outside influences on measurement, it is advisable to use ground cables to connect each sensor flange to its corresponding pipe flange and ground the flanges. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose (Fig.
  • Page 58 4 Wiring PROline Promag 50 Plastic pipes and isolating lined pipes Normally, potential is matched using the reference electrodes in the measuring tube. However, in exceptional cases it is possible that, due to the grounding plan of a system, large matching cur-rents flow over the reference electrodes. This can lead to destruction of the sensor, e.g.

  • Page 59: Degree Of Protection

    Caution! Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The Promag W and Promag P sensors can be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters).

  • Page 60: Electical Connection Check

    4 Wiring PROline Promag 50 Electical connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes − Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)

  • Page 61: Operation

    PROline Promag 50 5 Operation Operation Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device. The display area consists of two lines; this is where measured values are displayed, and/or status variables (direction of flow, partially filled pipe, bar graph, etc.).

  • Page 62: Brief Operating Instruction To The Function Matrix

    5 Operation PROline Promag 50 Brief operating instruction to the function matrix Note! • See the general notes on Page 63. • Function descriptions → see the “Description of Device Functions” manual HOME position → F → Enter the function matrix Select a function group (e.g.

  • Page 63: General Notes

    There is no need to change these parameters under normal circumstances and conse- quently, they are protected by a special code known only to the E+H service organiza- tion. Please contact Endress+Hauser if you have any questions. Endress+Hauser...

  • Page 64: Disabling The Programming Mode

    5 Operation PROline Promag 50 5.2.3 Disabling the programming mode Programming is disabled if you do not press a key within 60 seconds following automatic return to the HOME position. You can also disable programming in the “ACCESS CODE” function by entering any number (other than the customer's code).

  • Page 65: Communication (Hart)

    PROline Promag 50 5 Operation Communication (HART) In addition to local operation, the measuring device can be configured and measured values can be obtained by means of the HART protocol. Digital communication takes place using the 4–20 mA current output HART (see Page 55).

  • Page 66: Device And Process Variables

    5 Operation PROline Promag 50 You can find more information on FieldTool in the following E+H document: System Information: SI 031D/06/en “FieldTool” Other operating programs • Operating program “AMS” (Fisher Rosemount) • Operating program “SIMATIC PDM” (Siemens) Note! The HART protocol requires the “4–20 mA HART” or “4–20 mA (25 mA) HART” setting in the CURRENT SPAN function.

  • Page 67: Universal / Common Practice Hart Commands

    PROline Promag 50 5 Operation 5.4.3 Universal / Common practice HART commands The following table contains all the universal and common practice commands supported by Promag 50. Command No. Command data Response data HART command / Access type (numeric data in decimal form)
  • Page 68 5 Operation PROline Promag 50 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read the primary process none 24 bytes are sent as a response: variable as current in mA and –...
  • Page 69 PROline Promag 50 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read TAG, descriptor and none – Bytes 0-5: TAG date – Bytes 6-17: descriptor –...
  • Page 70 5 Operation PROline Promag 50 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Write TAG, descriptor and With this parameter, you can store an 8 charac- Displays the current information in the device:...
  • Page 71 PROline Promag 50 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Write unit of primary process Set unit of primary process variable. Only unit The current unit code of the primary process...
  • Page 72 5 Operation PROline Promag 50 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Write assignments of the Setting of the device variables to the four The variable assignment of the process varia-...

  • Page 73: Device Status / Error Messages

    PROline Promag 50 5 Operation 5.4.4 Device status / Error messages You can read the extended device status, in this case, current error messages, via Com- mand “48”. The command delivers information which are partly coded in bits (see table below).
  • Page 74 5 Operation PROline Promag 50 → Byte Error No. Short error description ( Page 88 ff. ) not assigned – not assigned – not assigned – Internal communication fault on the measuring amplifier No data reception between amplifier and I/O board not assigned –...
  • Page 75 PROline Promag 50 5 Operation → Byte Error No. Short error description ( Page 88 ff. ) not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned –...
  • Page 76 5 Operation PROline Promag 50 → Byte Error No. Short error description ( Page 88 ff. ) not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned –...
  • Page 77 PROline Promag 50 5 Operation → Byte Error No. Short error description ( Page 88 ff. ) Simulation status input active Simulation status input active Simulation status input active Simulation of response to error (outputs) active Simulation of volume flow active not assigned –...
  • Page 78 5 Operation PROline Promag 50 Endress+Hauser...

  • Page 79: Commissioning

    PROline Promag 50 6 Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for “Installation check” → Page 45 • Checklist for “Electrical connection check” → Page 60 Commissioning 6.2.1...

  • Page 80: Commissioning" Quick Setup Menu

    6 Commissioning PROline Promag 50 6.2.2 “Commissioning” Quick Setup menu This Quick Setup menu guides you systematically through the setup procedure for all the major device functions that have to be configured for standard measuring operation. Note! In the case of measuring devices without a local display, the individual parameters and functions must be configured by means of a configuration program, such as FieldTool from E+H.

  • Page 81: Empty-Pipe/Full-Pipe Adjustment

    PROline Promag 50 6 Commissioning 6.2.3 Empty-pipe/full-pipe adjustment Flow cannot be measured correctly unless the measuring tube is completely full. This status can be permanently monitored using the Empty Pipe Detection: • EPD = Empty Pipe Detection (with the help of an EPD electrode) •...

  • Page 82: Current Output: Active/Passive

    6 Commissioning PROline Promag 50 6.2.4 Current output: active/passive The current output is configured as “active” or “passive” by means of various jumpers on the I/O board. Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 83: Maintenance

    PROline Promag 50 7 Maintenance Maintenance The Promag 50 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.

  • Page 84: 7 Maintenance

    7 Maintenance PROline Promag 50 Endress+Hauser...

  • Page 85: Accessories

    PROline Promag 50 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are avail- able for the transmitter and the sensor. The E+H service organisation can provide detailed information on the order codes of your choice. Accessory...
  • Page 86 8 Accessories PROline Promag 50 Accessory Description Order code − HART Communicator Hand-held terminal for remote parameterisa- DXR375 * * * * DXR 375 hand-held tion and for fetching measured values via the terminal current output HART (4...20 mA). Contact your E+H representative for more information.

  • Page 87: Trouble-Shooting

    PROline Promag 50 9 Trouble-shooting Trouble-shooting Trouble-shooting instructions Always start trouble-shooting with the checklist below, if faults occur after start-up or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Check the display →...

  • Page 88: System Error Messages

    9 Trouble-shooting PROline Promag 50 System error messages Serious system errors are always recognised by the instrument as “Fault message”, and are shown as a lightning flash ( $) on the display. Fault messages immediately affect the inputs and outputs. Simulations and positive zero return, on the other hand, are classed and displayed as notice messages.
  • Page 89 PROline Promag 50 9 Trouble-shooting Type Error message / No. Cause Remedy / spare part SENSOR SW DAT Sensor: 1. Check whether the S-DAT is # 032 Error accessing the calibration correctly plugged into the → values stored in the S-DAT.
  • Page 90 9 Trouble-shooting PROline Promag 50 Type Error message / No. Cause Remedy / spare part → No. # 3xx System limits exceeded TOL. COIL CURR. Sensor: 1. Remote version: # 321 Coil current is out of tolerance. Switch off the power supply...
  • Page 91 PROline Promag 50 9 Trouble-shooting Type Error message / No. Cause Remedy / spare part PULSE RANGE n Pulse output: 1. Increase the setting for pulse # 359…362 Pulse output frequency is out of weighting range. 2. When selecting the pulse...

  • Page 92: Process Error Messages

    9 Trouble-shooting PROline Promag 50 Type Error message / No. Cause Remedy / spare part SIM. FAILSAFE Simulation of response to error Switch off simulation # 691 (outputs) active SIM. VOL. FLOW Simulation of volume flow active Switch off simulation # 692 DEV.

  • Page 93: Process Errors Without Messages

    Returning devices to E+H The procedures on Page 8 must be carried out before you return a flow- meter requiring repair or calibration to Endress+Hauser. Always enclose a duly completed “Declaration of Conformity” form with the flowmeter. You will find a preprinted form at the back of this manual.

  • Page 94: Response Of Outputs To Errors

    9 Trouble-shooting PROline Promag 50 Response of outputs to errors Note! The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the “Description of Device Functions” manual.
  • Page 95 PROline Promag 50 9 Trouble-shooting Failsafe mode of outputs and totalizers Process/system error is current Positive zero return is activated Frequency output FALLBACK VALUE Output signal corresponds to → Signal output 0 Hz “zero flow” FAILSAFE LEVEL Output of the frequency specified in the FALÌLSAFE VALUE function.

  • Page 96: Spare Parts

    9 Trouble-shooting PROline Promag 50 Spare parts Chap. 9.1 contains a detailed trouble-shooting guide. The measuring device, moreover, provides additional support in the form of continuous self-diagnosis and error messages. Fault rectification can entail replacing defective components with tested spare parts.

  • Page 97: Removing And Installing Printed Circuit Boards

    – Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. Endress+Hauser...
  • Page 98 9 Trouble-shooting PROline Promag 50 Fig. 48: Field housing: removing and installing printed circuit boards Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for tool, removal/installation Power supply board Amplifier board Electrode signal cable (sensor)
  • Page 99 Remove the boards (6, 7, 8): Insert a suitable tool into the hole (5) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. Endress+Hauser...
  • Page 100 9 Trouble-shooting PROline Promag 50 Fig. 49: Wall-mounted housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Cover of electronics compartment (3 screws) Aperture for tool, removal/installation Power supply board Amplifier board Electrode signal cable (sensor)

  • Page 101: Replacing The Device Fuse

    – Power supply 85...260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation. Assembly is the reverse of the disassembly procedure. " Caution! Use only original Endress+Hauser parts. Fig. 50: Replacing the device fuse on the power supply board Protective cap Device fuse...

  • Page 102: Replacing Exchangeable Measuring Electrodes

    9 Trouble-shooting PROline Promag 50 Replacing exchangeable measuring electrodes The Promag W sensor (DN 350...2000) is available with exchangeable measuring elec- trodes as an option. This design permits the measuring electrodes to be replaced or cleaned under process conditions (see Page 103).
  • Page 103 PROline Promag 50 9 Trouble-shooting Removing the electrode Installing the electrode Loosen Allen screw (a) and remove the Insert new electrode (e) into retaining cylin- cover. der (g) from below. Make sure that the seals at the tip of the electrode are clean.

  • Page 104: Software History

    9 Trouble-shooting PROline Promag 50 9.10 Software history Software version / Changes to software Changes to documentation date Amplifier: − V 1.00.00 / 04.2000 Original software. Compatible with: – FieldTool – Commuwin II (version 2.05.03 and higher) – HART Communicator DXR 275 (from OS 4.6) with Rev.
  • Page 105 PROline Promag 50 9 Trouble-shooting V 1.02.01 / 08.2003 Software expansion: Special documentation: New / revised functionalities • Current span NAMUR NE 43 • Failsafe mode function • Trouble-shooting function • System and process error messages • Response of status output V 1.03.00 / 10.2003...
  • Page 106 9 Trouble-shooting PROline Promag 50 Endress+Hauser...

  • Page 107: Technical Data

    PROline Promag 50 10 Technical data Technical data 10.1 Technical data at a glance 10.1.1 Application Application • Measuring the flow rate of fluids in closed piping systems. • A minimum conductivity of ≥ 5 µS/cm is required for measuring; the minimum conductivity required in the case of demineralised water is ≥...

  • Page 108: Output

    10 Technical data PROline Promag 50 10.1.4 Output Output signal Current output: active/passive selectable, galvanically isolated, time constant selectable (0.01…100 s), full scale value selectable, temperature coefficient: typically 0.005% o.f.s./ °C; resolution: 0.5 µA < 700 Ω (for HART: R ≥...

  • Page 109: Performance Characteristics

    PROline Promag 50 10 Technical data Power consumption AC: <15 VA (including sensor) DC: <15 W (including sensor) Switch-on current: • max. 13.5 A (< 50 ms) at 24 V DC • max. 3 A (< 5 ms) at 260 V AC Power supply failure Lasting min.

  • Page 110: Operating Conditions

    10 Technical data PROline Promag 50 10.1.7 Operating conditions Installation Installation instructions Any orientation (vertical, horizontal) Restrictions and additional installation instructions → see Page 15 ff. Inlet run: typically ≥ 5 x DN Inlet and outlet runs Outlet run: typically ≥ 2 x DN...
  • Page 111 PROline Promag 50 10 Technical data Process Medium temperature The permissible fluid temperature depends on the lining of the measuring tube: range Promag W 0…+80 °C for hard rubber (DN 65…2000) –20…+50 °C for polyurethane (DN 25…2000) Promag P –40…+130 °C for PTFE (DN 15…600), for restrictions → refer to diagrams –20…+180 °C for PFA (DN 25…200), for restrictions →...
  • Page 112 10 Technical data PROline Promag 50 Promag H Sensor: • DN 2…25: –20…+150 °C • DN 40…100: –20…+150 °C Seal: • EPDM: –20…+130 °C • Silicone: –20…+150 °C • Viton: –20…+150 °C • Kalrez: –20…+150 °C Conductivity Minimum conductivity: • ≥ 5 µS/cm for fluids generally •...
  • Page 113 PROline Promag 50 10 Technical data Pressure tightness Promag W Measuring Resistance of measuring tube lining to partial vacuum (liner) Nominal diameter tube lining Limit values for abs. pressure [mbar] at various fluid temperatures [mm] [inch] 25 °C 70 °C 80°...

  • Page 114: Mechanical Construction

    10 Technical data PROline Promag 50 10.1.8 Mechanical construction Design / dimensions see Page 122 ff. Weight Weight data of Promag W in kg Nominal Compact version Remote versin (without cable) diameter Sensor Wall housing [mm] [inch] EN (DIN) ANSI/AWWA...
  • Page 115 PROline Promag 50 10 Technical data Weight data of Promag P in kg Nominal Compact version Remote version (without cable) diameter Sensor Wall housing [mm] [inch] EN (DIN) ANSI EN (DIN) ANSI 1/2" 1" 1 1/4" – – 1 1/2"...
  • Page 116 10 Technical data PROline Promag 50 Materials Promag W Transmitter housing: • Compact housing: powder coated die-cast aluminium or stainless steel field housing (1.4301/316L) • Wall-mounted housing: powder coated die-cast aluminium Sensor housing: • DN 25…300: powder-coated die-cast aluminium • DN 350…2000: painted steel (Amerlock 400) Measuring tube: •...
  • Page 117 PROline Promag 50 10 Technical data Promag H Transmitter housing: • Compact housing: powder coated die-cast aluminium or stainless-steel field housing 1.4301/316L • Wall-mounted housing: powder coated die-cast aluminium Sensor housing: 1.4301 Wall mounting (holder panel): 1.4301 Measuring tube: stainless steel 1.4301 or 1.4306/304L Flange: •...

  • Page 118: Human Interface

    10 Technical data PROline Promag 50 Process connections Promag W: Flange connection: EN 1092-1 compliant (dimensions to DIN 2501; DN 65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1), ANSI, AWWA, JIS Promag P: Flange connection: EN 1092-1 compliant (dimensions to DIN 2501; DN 65 PN 16 and...

  • Page 119: 10.1.11 Ordering Information

    Category II/III for larger nominal diameters. CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Other standards and...

  • Page 120: Measuring-Tube Specifications

    10 Technical data PROline Promag 50 10.2 Measuring-tube specifications Promag W Pressure rating Inside diameter of Nominal diameter measuring tube EN (DIN) ANSI AWWA Hard rubber Polyurethane [mm] [inch] [bar] [lbs] − − 1" PN 40 Cl 150 − −...
  • Page 121 PROline Promag 50 10 Technical data Promag P Pressure rating Inside diameter of Nominal diameter measuring tube EN (DIN) ANSI with PFA with PTFE [mm] [inch] [bar] [lbs] [mm] [mm] − 1/2" PN 40 Cl 150 1" PN 40 Cl 150 −...

  • Page 122: Dimensions Wall-Mounted Housing

    10 Technical data PROline Promag 50 10.3 Dimensions wall-mounted housing → Fig. 55: Dimensions wall-mounted housing (for panel installation and pipe mounting Page 44) Endress+Hauser...

  • Page 123: Dimensions Promag 50 W

    PROline Promag 50 10 Technical data 10.4 Dimensions Promag 50 W Promag W / DN ≤ 300 (compact version) ≤ Fig. 56: Dimensions Promag W / DN 300 (compact version) EN (DIN) / JIS ANSI [mm] [inch] [mm] [mm] [mm]...
  • Page 124 10 Technical data PROline Promag 50 Promag W / DN ≤ 300 (remote version) ≤ Fig. 57: Dimensions Promag W / DN 300 (remote version) → Dimensions wall-mounted housing see Page 122 EN (DIN) / JIS ANSI [mm] [inch] [mm]...
  • Page 125 PROline Promag 50 10 Technical data Promag W / DN ≥ 350 (compact version) ≥ Fig. 58: Dimensions Promag W / DN 350 (compact version) EN (DIN) ANSI [mm] [inch] [mm] [mm] [mm] [mm] [mm] [mm] 14" 738.5 456.5 282.0 16"...
  • Page 126 10 Technical data PROline Promag 50 Promag W / DN ≥ 350 (remote version) ≥ Fig. 59: Dimensions Promag W / DN 350 (remote version) → Dimensions wall-mounted housing see Page 122 EN (DIN) ANSI [mm] [inch] [mm] [mm] [mm]...

  • Page 127: Dimensions Promag 50 P

    PROline Promag 50 10 Technical data 10.5 Dimensions Promag 50 P Promag P / DN ≤ 300 (compact version) ≤ Fig. 60: Dimensions Promag P / DN 300 (compact version) EN (DIN) / JIS ANSI [mm] [inch] [mm] [mm] [mm]...
  • Page 128 10 Technical data PROline Promag 50 Promag P / DN ≤ 300 (remote version) ≤ Fig. 61: Dimensions Promag P / DN 300 (remote version) → Dimensions wall-mounted housing see Page 122 EN (DIN) / JIS ANSI [mm] [inch] [mm]...
  • Page 129 PROline Promag 50 10 Technical data Promag P / DN ≤ 300 / high-temperature version (compact version) ≤ Abb. 62: Dimensions of high-temperature version (Promag P, DN 300, compact) Dimensions A1, B1 = A, B of standard version plus 110 mm Promag P / DN ≤...
  • Page 130 10 Technical data PROline Promag 50 Promag P / DN ≥ 350 (compact version) ≥ Fig. 64: Dimensions Promag P / DN 350 (compact version) EN (DIN) ANSI [mm] [inch] [mm] [mm] [mm] [mm] [mm] [mm] 14" 738.5 456.5 282.0 16"...
  • Page 131 PROline Promag 50 10 Technical data Promag P / DN ≥ 350 (remote version) ≥ Fig. 65: Dimensions Promag P / DN 350 (remote version) → Dimensions wall-mounted housing see Page 122 EN (DIN) ANSI [mm] [inch] [mm] [mm] [mm]...

  • Page 132: Dimensions Of Ground Disks (Promag W, P)

    10 Technical data PROline Promag 50 10.6 Dimensions of ground disks (Promag W, P) Ø B Ø 6.5 Ø di Ø D Fig. 66: Dimensions of ground disks (Promag W, P / DN 15…300) EN (DIN) / JIS ANSI [mm]...

  • Page 133: Dimensions Promag 50 H

    PROline Promag 50 10 Technical data 10.7 Dimensions Promag 50 H Promag H / DN 2...25 (compact version) Fig. 67: Dimensions Promag H / DN 2...25 (compact version, aluminum field housing) Fig. 68: Dimensions Promag H / DN 2...25 (compact version, stainless-steel field housing)
  • Page 134 10 Technical data PROline Promag 50 Promag H / DN 2...25 (remote version) Fig. 69: Dimensions Promag H / DN 2...25 (remote version) → Dimensions wall-mounted housing see Page 122 PN * [mm] [inch] [bar] [mm] [mm] [mm] [mm] [mm]...
  • Page 135 PROline Promag 50 10 Technical data Promag H / DN 40...100 (compact version) Fig. 71: Dimensions Promag H / DN 40...100 (compact version, aluminum field housing) Fig. 72: Dimensions Promag H / DN 40...100 (compact version, stainless-steel field housing) [mm]...
  • Page 136 10 Technical data PROline Promag 50 Promag H / DN 40...100 (remote version) Fig. 73: Dimensions Promag H / DN 40...100 (remote version) → Dimensions wall-mounted housing see Page 122 [mm] [inch] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 1 1/2"...

  • Page 137: Process Connections Promag H (Dn 2

    PROline Promag 50 10 Technical data 10.8 Process connections Promag H (DN 2...25) Front view of sensor Promag H / DN 2...25 (without process connections) DN 2...15 DN 25 ±0.1 ±0.1 ±0.1 ±0.1 Fig. 74: Dimensions front view of sensor DN 2…25...
  • Page 138 10 Technical data PROline Promag 50 Process connections with O-ring seals (DN 2…25) Weld nipples Sensor Fits to H x B 1.4404 / 316L DN [mm] Piping [mm] [mm] [mm] [mm] 5*H**-B*********** DIN EN ISO 1127 2…8 13.5 x 1.6 10.3...
  • Page 139 PROline Promag 50 10 Technical data Flange 20 K / JIS B2238 Sensor Fits to H x B 1.4404 / 316L DN [mm] Flange B2238 [mm] [mm] [mm] [mm] [mm] [mm] 5*H**-F*********** 2…8 ND 10 60 x 42 ND 15...
  • Page 140 10 Technical data PROline Promag 50 External pipe thread ISO 228 / Sensor Fits to H x B DIN 2999, 1.4404 / 316L Internal thread 5*H**-K*********** DN [mm] [inch] [mm] [inch] [mm] [mm] [mm] 2…8 R 3/8" 3/8" 10.1 60 x 42 R 1/2"...
  • Page 141 PROline Promag 50 10 Technical data Process connections with aseptic gasket seal (DN 2…25 ) Weld nipple for DIN Sensor Fits to H x B 1.4404 / 316L DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm] 5*H**-U*********** 2…8 14 x 2 23.3...
  • Page 142 10 Technical data PROline Promag 50 Tri-clamp L14 AM7 Sensor Fits to H x B 1.4404 / 316L DN [mm] Piping OD [mm] [mm] [mm] [mm] 5*H**-1*********** 2…8 Tube 12.7 x 1.65 25.0 28.5 60 x 42 (ODT 1/2") Tube 19.1 x 1.65 15.8...
  • Page 143 PROline Promag 50 10 Technical data Coupling: Sensor Fits to SMS 1145 H x B Threaded adapter SMS 1145 DN [mm] Piping OD Diameter [mm] [mm] [mm] [mm] 1.4404 / 316L [mm] 5*H**-5*********** 25 (1" ANSI) 1" 22.5 Rd 40 x 1/6"...
  • Page 144 10 Technical data PROline Promag 50 Process connections orderable only as accessories (with aseptic gasket seal) Tri-Clamp L14 AM7 Sensor Fits to H x B 1.4404 / 316L DN [mm] Piping OD [mm] [mm] [mm] [mm] DKH**-HF*** Tube 25.4 x 1.5 22.1...
  • Page 145 PROline Promag 50 10 Technical data 10.9 Process connections Promag H (DN 40...100) Front view Promag H / DN 40...100 (without process connection) Fig. 75: Dimensions front view of sensor DN 40…100 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]...
  • Page 146 10 Technical data PROline Promag 50 Process connections with gasket seal (DN 40…100) Weld nipples for DIN Sensor Fits to 1.4404 / 316L DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm] [mm] [mm] 5*H**-U*********** 42 x 2 38.0 71.0 54 x 2 50.0...
  • Page 147 PROline Promag 50 10 Technical data Tri-Clamp L14 AM7 Sensor Fits to 1.4404 / 316L DN [mm] DN [inch] Piping OD [mm] [mm] [mm] [mm] [mm] 5*H**-1*********** 1 1/2" 38.1 x 1.65 34.8 50.4 68.6 71.0 2" 50.8 x 1.65 47.5...
  • Page 148 10 Technical data PROline Promag 50 Coupling: Sensor Fits to SMS 1145 Threaded adapter SMS 1145 DN [mm] Piping OD Diameter [mm] [mm] [mm] [mm] [mm] 1.4404 / 316L [mm] 5*H**-5*********** 38.1 x 1.65 38.0 35.5 Rd 60 x 1/6"...

  • Page 149: Index

    PROline Promag 50 Index Index ground rings (Promag H) ....144 process connections, Promag H (DN 2...25) . . . 137 Accessories ....... 85 process connections, Promag H (DN 40...100) .
  • Page 150 Index PROline Promag 50 printed circuit boards ..... 97 vibrations ......18 Installing sensor adapters .
  • Page 151 PROline Promag 50 Index HART commands ......67 temperature ranges (Promag H) ... . 112 HART handheld communicator .
  • Page 152 Index PROline Promag 50 Endress+Hauser...
  • Page 153 'HFODUDWLRQ RI FRQWDPLQDWLRQ Dear customer, Because of legal determinations and for the safety of our employees and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.
  • Page 154 ❑ Endress+Hauser Ges.m.b.H. Poland – Wroclaw Japan – Tokyo Costa Rica – San Jose ❑ Endress+Hauser Polska Sp. z o.o. ❑ Sakura Endress Co. Ltd. Tel. (01) 88 05 60, Fax (01) 88 05 63 35 Euro-Tec S.A. Tel. (0422) 54 06 11, Fax (0422) 55 02 75 Tel.

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