Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha XVS1300A 2007 Service Manual

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EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator rotor bolt "1"
• Washer
• Starter clutch bolts "2"
NOTE:
• While holding the generator rotor "3" with the
sheave holder "4", loosen the generator rotor
bolt.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2. Remove:
• Generator rotor "1"
(with the flywheel puller "2")
• Woodruff key
ECA13880
CAUTION:
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set's center bolt and the crank-
shaft.
NOTE:
• Install the flywheel puller bolts to the threaded
holes of the starter clutch.
• Make sure the flywheel puller is centered over
the generator rotor.
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
email: info@motomatrix.co.uk
GENERATOR AND STARTER CLUTCH
3
2
1
2
4
5-42
1
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
• Starter clutch bolts
• Starter clutch
NOTE:
While holding the generator rotor "1" with the
sheave holder "2", loosen the starter clutch
bolts.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers
Damage/wear → Replace.
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
3. Check:
• Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
2
2