Alfa Romeo GIULIA Shop Manual page 7

GENERAL NOTES ON BODY REPAIRING
• After ensuring that all parts are in proper alignment, weld the components together following, as to
spot weld diameter and spacing or arc welding beads, the factory's technique.
Remove welding scales by peening and smooth out any roughness.
Slight dents or bulges in body panels can be corrected by hammering.
• If imperfections persist, smooth out
the affected areas with a body grinder,
taking care not to reduce excessively
the thickness of sheet metal, especially
along the edges or the stiffening ribs.
If the surfaces are not perfectly flush,
fill low spots with body solder.
• If suitable templates are not available, doors and lids can be checked for proper fit with their
openings by means either of new replacement parts or doors and lids themselves of the car being
repaired provided that not warped out of shape.
• Should an opening require to be
brcught back into alignment with the
use of hydraulically·controlled straight-
ening jacks, special care must be taken
to avoid stressing out of line other
parts of body that previously checked
within alignment limits.
Performing the repair operations in workmanlike manner, as a guarantee that the structural strength has
not been impaired, rests on the operator's skill and responsibility.
CAUTION - When accomplishing repair works, always use suitable clothing and observe all safety
precautions as prescribed by safety regulations.
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