Machine Data Label Overview The Lightning BDP 50/2000 W is a battery powered burnisher, designed to burnish most modern types of non-carpeted floors. Warranty Registration Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://warranty.karcherna.com/ For customer assistance:...
How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: • This machine has parts including the pad/brush assemblies that can cause severe injury if these parts are contacted while they are moving.
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Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: • Batteries emit hydrogen gas. Explosion or fire can result. •...
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: • Do not operate machine unless trained and authorized. •...
Safety CONSIGNES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation de cette machine, des précautions de base doivent toujours être prises, y compris les précautions suivantes : LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE. Pour réduire le risque d'incendie, d'électrocution ou de blessure : •...
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Safety CONSIGNES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation de cette machine, des précautions de base doivent toujours être prises, y compris les précautions suivantes : LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE. Pour réduire le risque d'incendie, d'électrocution ou de blessure : •...
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Safety CONSIGNES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation de cette machine, des précautions de base doivent toujours être prises, y compris les précautions suivantes : LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE. Pour réduire le risque d'incendie, d'électrocution ou de blessure : •...
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -DANGER, WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: DANGER - Hazards or unsafe practices which COULD result in severe personal injury or death.
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Safety Les symboles suivants sont utilisés dans tout ce manuel, tels que décrits ici : NIVEAU D'INTENSITÉ DU DANGER Il existe trois niveaux d'intensité du danger, identifiés par des termes d'avertissement - AVERTISSEMENT, ATTENTION et POUR VOTRE SÉCURITÉ. Le niveau d'intensité du danger est déterminé par les définitions suivantes : DANGER - Les dangers ou des pratiques contraires à...
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...
Operations Technical Specifications ITEM DIMENSION/CAPACITY Voltage 36VDC (3 - 12 VDC Batteries) 12 VDC Lead Acid 228 Ah Batteries 12 VDC AMG 235 Ah (3) Sealed 418 lbs Battery Weight (3) Lead Acid 378 lbs Burnish Rate ±26,000 ft /hr (2415 m /hr) Burnish Width 20 in (51cm)
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Operations ITEM MEASURE Length 20in (Deck Up) 49in (124cm) Length 20in (Deck Down) 58in (147cm) Deck Width 22in (56cm) Frame Width 22in (56cm) Height 45in (114cm) Frame Width Height Length Deck (Deck Down) Width This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Operations How the Machine Works • The test surface is a single sheet of floor covering at least 1m (3.3ft) wider and longer This machine is designed and manufactured for than the equipment being tested. In order to not burnishing indoor hard floor surfaces. Kärcher North affect the sound reading, the observer taking America does not recommend use of this machine in readings is at least 2m (6.6ft) from the...
Operations Machine Preparation Installing Steel Skirt Unpacking the Machine 1. Lift the deck upward about 90 degrees by pulling up on the front of the deck. At this point, the tilt 1. Cut and remove green bands holding the box to latch will hold the deck in the pad change position.
Operations Controls 1. Key Switch 2. Handle Lever 3. Burnish Switch 4. Reverse Switch 5. Traction Speed Control 6. Hour Meter / Battery Discharge Indicator 7. Alarm LED 86408910 Lightning BDP 50-2000 W...
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Operations 1. Key Switch - Turns the machine on/off. 2. Handle Lever - When the lever is engaged the machine will move forward. If the Burnish switch is on, the pad will also start turning. If the burnish head is tilted up into the pad change position, the burnish motor will not engage.
Operations Over Current Protection 70A Breaker - Over current protection for the Burnish Motor. Push to reset. When servicing machine, wear protective gloves and 40A Breaker - Over current protection for the Traction goggles. Avoid contact with battery acid. Drive. Push to reset. 3A Fuse In-Line holder - Over current protection for key switch.
Operations Charger Settings The On-Board battery charger settings need to be set for your battery type before charging. Failure to properly set will result in battery damage. To determine your battery type, see battery label or contact your battery supplier. To change charger settings: 1.
Operations Battery Charger Fault Codes Fault Description Remedy Check that plug is connected to an operating No Display No display on charger, no LED indicators. wall outlet. Check 20A fuse. Incorrect battery connection or no battery Check the connection and the polarity of the connection battery connection.
Operations Installing/Changing Burnishing Pad The Burnish components of the machine are: • Burnish pad holder 1. Make sure the Burnish Switch is OFF. • Burnish pad 2. Lift on the front of the deck and tilt deck into the • Burnish motor pad change position.
Operations Dust Bag Removal 5. Press pad firmly onto Velcro. The machine has two dust bag options. A re-usable cloth bag and a disposable paper bag. Monitor the dust bag carefully and empty/change as needed. The dust collection system will not operate effectively when the dust bag is full.
Operations Pad Pressure Adjustment Storage The pad pressure is set at the factory for optimal 1. Machine should be stored in a dry environment. burnish performance in most conditions. If the pad 2. Store machine away from objects that may fall and pressure needs to be adjusted, follow the procedure damage it.
Operations Post Operation Checklist Caster Parking Brake Turn the machine OFF and perform the following The two rear casters are equipped with brakes. To set checks: the brake, push down the "ON" side of the brake lever. To release the brake push down the "OFF" side of the •...
Maintenance Battery Maintenance The batteries are deep cycle 12 volt batteries. The lifetime of the batteries is limited by the number of When working with batteries, always wear eye charges the batteries receive. To get the most life from protection and protective clothing. the batteries, charge them when the battery discharge LED (Red) starts to blink (20% charge left).
Maintenance Body Maintenance The body may be cleaned with a damp cloth to remove dust and scuff marks. More stubborn scuff marks on the Never use tap water to fill battery cells. Tap water tank exterior can be removed with a vinyl cleaner. contains contaminants that will damage the battery.
Maintenance Service Schedule Perform at marked interval Maintenance 1000 Daily Hours Hours Hours Hours Hours Empty/Clean Dust Bag Inspect Pad Holder Check for loose/missing nuts or screws Check wiring harness for frays or cuts Inspect Battery water level (Lead Acid Only) Tighten nuts and screws Lubricate rear casters Check Burnish Motor ampere draw...
Maintenance Troubleshooting Problem Possible Cause Remedy Breaker tripped Push breaker button to reset. Check batteries are wired together correctly via Incorrect battery connection the battery connection diagram, check that the Anderson connectors are plugged together. Machine will not turn on. On-board battery charger plugged in Unplug the charging cord from the machine.