Windsor Compass 2 10070560 Operating Instructions Manual
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Windsor Compass 2 10070560 Operating Instructions Manual

Multi-functional cleaning
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Multi-Functional Cleaning
MODEL:
CMPS2
10070560
CMPS2E
10070570
Operating Instructions (ENG)
86305210 –F
02/19/09

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Summary of Contents for Windsor Compass 2 10070560

  • Page 1 Multi-Functional Cleaning MODEL: CMPS2 10070560 CMPS2E 10070570 Operating Instructions (ENG) 86305210 –F 02/19/09...
  • Page 2 MACHINE DATA LOG/OVERVIEW Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: The Compass 2 is a multi-functional cleaning machine intended for commercial use. The ™ appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank.

  • Page 3: Table Of Contents

    Machine Data Log/Overview...2 Table of Contents...3 HOW TO USE THIS MANUAL How to use this Manual...1-1 SAFETY Important Safety Instructions ...2-1 Hazard Intensity Level..2-2 Grounding Instructions...2-3 Safety Label Location..2-4 OPERATIONS Technical Specifications..3-1 How the Machine Works..3-2 Components...3-3 Controls...3-4 Machine Operation...3-6...

  • Page 4: How To Use This Manual

    The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet.

  • Page 6: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. CMPS2 86305210 11/21/07...

  • Page 7: Grounding Instructions

    THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord on the...

  • Page 8: Safety Label Location

    SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

  • Page 9: Technical Specifications

    ITEM Electrical Electric Pump Motor Solution Pump Electric Vacuum Motor Waterlift Solution Capacity Recovery Capacity Wheels Front (2) Rear (2) Dimensions – Weight Dimensions – Length Dimensions - Height Dimensions - Width Power Cable SPECIAL NOTES: The sound pressure level at 1m from the machine was measured to be 79 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor.

  • Page 10: How The Machine Works

    HOW THE MACHINE WORKS The Compass 2 is a multi-functional cleaning ™ machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank.

  • Page 11: Components

    1. Control Panel 2. Solution Tank 3. Solution Tank Lid 4. Solution Tank Drain Hose 5. Solution Tank Fill Hose 6. Recovery Tank 7. Recovery Tank Lid 8. Recovery Tank Drain Hose 9. Chemical Siphon Caps 10. Electrical Cord 11. High Pressure Hose Storage CMPS2 86305210 11/21/07 COMPONENTS...

  • Page 12: Controls

    CONTROLS 1. Caster Lock 2. Chemical Selector and Metering Valve 3. Pump Circuit Breaker 4. Pump Switch/Pump Chemical Switch 5. Solution Accessory Tool Hook-Up 6. Vacuum Accessory Tool Hook-Up 7. Vacuum Circuit Breaker 8. Vacuum Switch 9. Main Switch (230V only) CMPS2 86305210 04/23/08...
  • Page 13 1. SOLUTION ACCESSORY TOOL HOOK-UP Used for various auxiliary-cleaning tools. 2. VACUUM ACCESSORY TOOL HOOK-UP To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. VACUUM SWITCH Turns the vacuum motor On and Off. 4.
  • Page 14 OPERATIONS FILLING THE MACHINE NOTE:Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 1. Always use gloves and eye protection. Never spray solution towards people. 2. To fill Use fill hose or pour directly into solution tank.
  • Page 15 5. Always Spray chemical using low pressure. 6. Use brush or grout tool for heavy soiled areas. 7. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure. 8. Use Squeegee or Gulper tool to remove standing water. CMPS2 86305210 11/21/07 OPERATIONS...
  • Page 16 OPERATIONS 9. Store and secure hoses and tools neatly. 10. Drain machine at proper disposal areas. Use pressure gun to rinse and clean recovery tank. 11. From the factory your Compass 2 is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection).

  • Page 17: Chemicals

    Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals.
  • Page 18 NOTES: 3-10 CMPS2 86305210 11/21/07...

  • Page 19: Maintenance

    1. Float Shut-Off 2. Strainer 3. Circuit Breakers 4. Vacuum Motor 5. Pump 6. Adjustable Unloader Valve 7. Injector Assembly & Coil CMPS2 86305210 01/14/08 MAINTENANCE...

  • Page 20: Float Shut-Off

    MAINTENANCE 1. FLOAT SHUT-OFF The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. STRAINER The strainer is located on the left side between the front and rear wheels.

  • Page 21: Vacuum Motor Replacement

    4. Locate the vacuum motor wires and disconnect at the connector. 5. Remove the vacuum motor. 6. Reverse process to install. Vacuum Motor Carbon Brushes Replacement (Windsor) Carbon Brushes If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

  • Page 22: Solution Pump Replacement

    MAINTENANCE 5. PUMP ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank.

  • Page 23: Service Schedule

    PERIODIC MAINTENACE Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti- browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry.

  • Page 24: Troubleshooting

    TROUBLESHOOTING PROBLEM Loss of Power Electrical shock Vac motor speed varies or doesn’t run Loss of vacuum Pump runs no solution Pump runs, loss of pressure Pump will not run Solution hose fitting hard to connect CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box.

  • Page 25: Notes

    NOTES: CMPS2 86305210 11/21/07...

  • Page 26: Control Panel

    CONTROL PANEL 17 16 CMPS2 86305210 04/23/08...
  • Page 27 PART NO. PRV NO. 86233090 20016 86282280 39634 86232110 270699 86258930 84187 86005700 57104 86001940 14635 86230110 14312 86215670 140839 86230200 14831 86302400 86197390 31021 86279560 87178 86276290 70626 86297370 86302150 86002450 22015 86002010 14942 86007200 72162 86238030 36235 86007140 72130 86310280 DESCRIPTION...

  • Page 28: Decal

    DECAL CMPS2 86305210 04/23/08...
  • Page 29 27417 86242230 500009 86303660 DESCRIPTION LABEL, WINDSOR COMPASS, CONTROL LABEL, LEFT, COMPASS2 LABEL, RIGHT, COMPASS2 LABEL, WINDSOR LOGO DOMED INSTRUCTION CARD, CMPS2 CORD, 1/8” X 12” LABEL, WARNING EXPLOSION HAZ’D LABEL, COMPASS, 230V, ON/OFF CMPS2 86305210 04/23/08 DECAL SERIAL NO.

  • Page 30: Solution Tank

    SOLUTION TANK CMPS2 86305210 11/21/07...
  • Page 31 PART NO. PRV NO. 86275800 70546 86226970 49-876215 86300320 86239680 41476 86006950 70532 86224730 73939 86276650 70707 86218960 41575 86301030 86302130 86302090 86002990 27744 86301990 86301980 86276290 70626 86271680 57236 86240400 40077 86260810 39633 86302590 86233300 20101 86197910 40022 DESCRIPTION SCR, 8 X 3/4 PFHT/S BLK ZINC ACCESS COVER CLEAR 3.5”...

  • Page 32: Solution-Injector Assembly

    SOLUTION-INJECTOR ASSEMBLY CMPS2 86305210 04/23/08...
  • Page 33 PART NO. PRV NO. 86302410 86302570 86197760 78308 86247680 56015 86303760 86303850 86308530 86197300 14079 86303770 86305750 86303750 86197370 31017 86006630 70171 86010650 87018 86006490 70013 86305200 86273980 70066 86302400 86005700 57104 86233090 20016 86295830 86264940 27051 86197290 14076 86302790 86188130 11-800151 86264940...

  • Page 34: Solution-Pump

    SOLUTION-PUMP CMPS2 86305210 04/23/08...
  • Page 35 PART NO. PRV NO. 86302790 86197610 40034 86233090 20016 86302780 86302820 86308100 86197540 40013 86190520 11-800224 86302770 86197940 40027 86305460 86302760 86233150 20042 86302720 86302730 86264940 27051 86197380 31018 86005590 56014 86197370 31017 86302400 86302410 DESCRIPTION HOSE, PULSE, 1/4MSWL X 3/8NPT X 30”...
  • Page 36 SOLUTION-PUMP CMPS2 86305210 04/23/08 5-11...
  • Page 37 PART NO. PRV NO. 86240430 40083 86233090 20016 86197910 40022 86233150 20042 86010630 87013 86005810 57245 86302430 86307960 DESCRIPTION HOSEBARB, 3/8 MPT X 3/8 NYLON CLAMP, 1/4 ID HOSE HOSEBARB, 1/2MPT X 1/2 POLY DL CLAMP, 3/8 HOSE (D-SLOT) WASHER, 1/4 ID X 5/8 OD SS NUT, 1/4-20 HEX NYLOCK SS PUMP ASM, 700 PSI 115V PUMP ASM, 700 230V CMPS2...

  • Page 38: Recovery Tank

    RECOVERY TANK CMPS2 86305210 11/21/07 5-13...
  • Page 39 PART NO. PRV NO. 86277040 70781 86010670 87029 86070510 140659 86002620 260-64A 86275800 70546 86004000 35255 86033250 66402 86199840 090-12A 86233110 20018 86300900 86271850 57287 86296560 86240790 82358 86302360 86177050 03-000176 86302590 DESCRIPTION SCR, 5/16-18 X 1/2 HHCS SS NP WASHER, 5/16 FLAT SS BRKT, TANK MOUNT ACCESS COVER CLEAR 6”...

  • Page 40: Vacuum

    VACUUM 5-15 CMPS2 86305210 04/23/08...
  • Page 41 SCR, 1/4-20 X 3 1/4 HHCS PLT WASHER, 5/16 FLAT SS SCR, 5/16-18 X 1/2 HHCS SS NP VAC MTR, 120V 5.7 2 ST TD BRUSH SET, 120V VAC WINDSOR ASSY, VAC MOTOR, 230V BRUSH SET, 230V VAC MTR CMPS2 86305210 04/23/08 VACUUM SERIAL NO.

  • Page 42: Wheels & Frame

    WHEELS & FRAME CMPS2 86305210 03/14/08 5-17...
  • Page 43 PART NO. PRV NO. 86202280 89252 86271380 57196 86270830 57023 86078800 620001 86010670 87029 86276780 70728 86232620 18043 86277040 70781 86296130 DESCRIPTION WHEEL, 12” BLK CNTRD HUB NUT, 1/2 PUH-IN DOME CAP NUT, 5/16-18 HEX NYLOCK SS PLATE MOUNT CASTER WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 HHCS SS CASTER, 6”...

  • Page 44: Tools- Standard

    TOOLS- STANDARD CMPS2 86305210 11/21/07 5-19...
  • Page 45 PART NO. PRV NO. 86257660 02478 86257650 02477 86257640 02475 86257670 02479 86257680 02480 86257620 02473 86301890 86290390 86301910 86301920 86005580 56012 86200350 39578 86240180 39637 86240250 39703 86202160 320-05 86234200 23215 86301880 86002400 20064 86241930 47419 86290410 DESCRIPTION TOOL, HAND SQUEEGEE TOOL, SCRUB BRUSH HANDLE TOOL, GULPER TOOL, TILE BRUSH...

  • Page 46: Wiring - Schematic (120V)

    WIRING – SCHEMATIC – 120V POWER POWER CORD POWER CORD CONNECTION 5 WIRE HARNESS 5-21 GRN/YEL GRN/YEL VACUUM VACUUM CIRCUIT SWITCH BREAKER CMPS2 86305210 04/23/08 PUMP MOTOR VACUUM MOTOR SOLENOID GRN/YEL GRN/YEL PUMP PUMP CIRCUIT SWITCH BREAKER...
  • Page 47 PART NO. PRV NO. 86305020 86305060 86308000 88305070 86268570 88401 86307990 86234200 23215 DESCRIPTION HARNESS, MAIN CORD SET, 14/3 X 31 WIRE, 6” BLK/14 76050 X 76029 WIRE, 2”, BLK/14 76050 X 76029 WIRE, 3”, BLK/14 76029X 76029 WIRE, 10”, GRN/14 76010 X 76010 CORD SET, 14/3X50’...

  • Page 48: Wiring - Schematic (230V)

    WIRING – SCHEMATIC – 230V GRN/YEL POWER POWER CORD 7 WIRE HARNESS 5-23 FILTER WHT/BLK GRN/YEL WHT/BLK VACUUM VACUUM CIRCUIT SWITCH BREAKER CMPS2 86305210 04/23/08 GRB/YEL PUMP MOTOR VACUUM MOTOR SOLENOID GRN/YEL GRN/YEL PUMP PUMP CIRCUIT BREAKER SWITCH...

  • Page 49: Suggested Spare Parts

    PART NO. PRV NO. 86234330 23711 86308770 86307990 86308750 86308760 PART NO. PRV NO. 86241930 47419 86305460 86135320 140687 86028720 53266 86304640 86135330 86002010 14942 86215670 140839 86001940 14635 86230200 14831 86230110 14312 86241930 47419 86302720 86302820 86308100 86301880 86301920 DESCRIPTION CORD ASM, 1.5MM2X 50’...
  • Page 50 VAC HOSE RACK - OPTION CMPS2 86305210 11/21/07...
  • Page 51 PART NO. PRV NO. 86240630 49499 86276600 70696 86006590 70088 86275210 70384 86270250 03-000133 86005680 57047 86068180 140710 VAC HOSE RACK - OPTION DESCRIPTION HOSE RACK SCR, #10 X 3/4 PTHSMS SS SCR, 10-32 X 1/2 PPHMS SS NP SCR, 1/4-20 X ½ PHTR BLK DL CLAMP, 1/4X1/4 BLT VIN DP NUT, ¼-20 HEX NYLOCK BRACKET, TOP HOSE RACK...
  • Page 52 TOOLS- GROUT CLEANER-OPTION CMPS2 86305210 11/21/07...

  • Page 53: Grout Cleaner

    PART NO. PRV NO. 86200820 270-11A 86247720 56032 86194160 11-800133 86240190 39639 86090230 87015 86241700 44079 86006590 70088 86088740 02476 86308040 86270990 57090 86308780 86276290 70626 86000480 47431 TOOLS – GROUT CLEANER-OPTION DESCRIPTION NIPPLE, 1/8 FPT QD MALE BRASS NIPPLE, 1/8 CLOSE TEE, 1/8 BR HOSE, 1/8 MPT X 1/4 FPT X 12L WASHER, 9/16 ID X 1.06 OD SS...
  • Page 54 TOOLS- HIGH PRESSURE WAND-OPTION CMPS2 86305210 01/14/08...

  • Page 55: High Pressure Wand

    PART NO. PRV NO. 86005580 56012 86240210 39641 86274410 70195 86258950 84189 86240200 39640 86200810 270-11 86257680 02480 86270990 57090 86041300 47432 86135760 38109 TOOLS – HIGH PRESSURE WAND-OPTION DESCRIPTION NIPPLE, 1/4 FPT QD HOSE, 1/8 MPT X 1/4 MPT X 7 L SCR, 10-32 X 1.25 PPHMS SS VALVE, 500 PSI W/ CLAMP HOSE, 1/8 MPT X 1/8 MPT X 38L...

  • Page 56: Carpet Tool

    TOOLS- CARPET TOOL- OPTION CMPS2 86305210 11/21/07...
  • Page 57 PART NO. PRV NO. 86200820 270-11A 86240220 39642 86296220 86305440 86305450 86241710 44080 86284550 02484 TOOLS – CARPET TOOL- OPTION DESCRIPTION NIPPLE, 1/8 FPT QD MALE BRASS HOSE, 1/8 MPT X 1/8 MPT ELBOW, 1/8 FPT WASHER, .45ID X .87X .20THK WASHER, .40ID X .87OD X .060THK SST JET, 1/4 H-VV 11003...

  • Page 58: Storage Bag

    STORAGE BAG-OPTION CMPS2 86305210 11/21/07...
  • Page 59 STORAGE BAG-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86283390 47423 KIT, STORAGE BAG CMPS2 86305210 11/21/07 6-10...

  • Page 60: Chemical Lock

    CHEMICAL LOCK-OPTION CMPS2 86305210 11/21/07 6-11...
  • Page 61 CHEMICAL LOCK-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86070520 140660 BRKT, CHEMICAL LOCK CMPS2 86305210 11/21/07 6-12...

  • Page 62: Serial Numbers

    SERIAL NUMBERS REF. MODEL: SERIAL #: CMPS 86305210 04/23/08 6-13...

This manual is also suitable for:

Compass 2 cmps2eCompass 2 10070570Compass 2 cmps21007056010070570

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