Yamaha TZR50 '03 Manuals

Manuals and User Guides for Yamaha TZR50 '03. We have 1 Yamaha TZR50 '03 manual available for free PDF download: Service Manual

Yamaha TZR50 '03 Service Manual (251 pages)

Brand: Yamaha | Category: Motorcycle | Size: 8.49 MB

8
Table of Contents
- - 3
    How to Use This Manual
- 9
  Chapter 1
  - 9
    General Information
  - 9
    Identification of the Motorcycle
    - 9
      Frame Serial Number
    - 9
      Engine Serial Number
  - 10
    Important Information
    - 10
      Preparation for Removal and Dismantling
    - 11
      Spares
    - 11
      Gaskets, Oil Seals and O Rings
    - 11
      Bearings and Oil Seals
    - 12
      Circlips
  - 12
    Special Tools
    - 12
      For Tuning
    - 12
      For Engine Service
    - 15
      For Chassis Service
    - 16
      For Electrical Components
19
Specifications
- 20
  Chapter 2
  - 20
    General Specifications
  - 20
    Specifications
  - 23
    Maintenance Specifications
    - 23
      Engine
    - 26
      Chassis
    - 28
      Tightening Torques
    - 30
      Electrical System
    - 32
      Conversion Tables
  - 33
    Lubrication Points and Type of Lubricant
    - 33
      Engine
    - 34
      Chassis
  - 35
    Cable Routing
40
Regular Inspection and Adjustment Introduction
- 41
  Chapter 3
  - 41
    Introduction/regular Maintenance/lubrication
  - 42
    Side Covers
    - 42
      Dismantling
    - 42
      Assembly
    - 43
      Adjusting the Idling Speed
    - 44
      Adjusting the Autolube Pump Cable
    - 45
      Adjusting the Free Play of the Throttle Cable
    - 46
      Bleeding the Autolube Pump
    - 47
      Inspecting the Spark Plug
    - 49
      Inspecting the Engine Oil Level
    - 50
      Inspecting the Transmission Oil Level
    - 51
      Changing the Transmission Oil
    - 52
      Adjusting the Clutch
    - 52
      Cleaning the Air Filter
    - 55
      Inspecting the Carburettor Gasket
    - 55
      Inspecting the Fuel Hoses
    - 56
      Inspecting the Exhaust System
    - 56
      Inspecting the Level of the Coolant
    - 57
      Changing the Coolant Liquid
    - 61
      Inspecting the Cooling System
    - 61
      Adjusting the Rear Brake
    - 62
      Inspecting the Brake Liquid
    - 62
      Bleeding the Air
    - 63
      Inspecting the Brake Pads
    - 64
      Adjusting the Brake Light Switch
    - 64
      Inspecting the Brake Hoses
    - 67
      Adjusting the Steering
    - 69
      Changing the Fork Oil
    - 71
      Inspecting the Tyres
    - 72
      Inspecting the Wheels
    - 72
      Inspecting the Cables
    - 73
      Lubrication
  - 74
    Electrical System
    - 74
      Inspecting the Battery
    - 76
      Inspecting the Fuses
    - 77
      Adjusting the Headlight Beam
    - 77
      Changing the Headlight Bulb
79
Removing the Engine Eng
- 83
  Chapter 4
  - 83
    Removing the Engine
    - 83
      Exhaust Pipe
    - 83
      Coolant Pipes
    - 84
      Spark Plug and Thermocontact Cable
    - 84
      Neutral Switch Cable
    - 84
      Oil Pump
    - 85
      Carburettor
  - 86
    Dismantling the Engine
    - 86
      Oil Pump
    - 86
      Water Pump Cover
    - 86
      Right Crankcase Cover, Oil Pump Shaft and Water Pump Shaft
    - 89
      CDI Magneto
    - 89
      Starter Motor
    - 90
      Cylinder Head and Cylinder
    - 91
      Piston Pin and Piston
    - 91
      Crankcase
    - 92
      Selector and Shift
    - 92
      Crankshaft
    - 93
      Bearings and Oil Seals
  - 93
    Inspection and Repair
    - 93
      Cylinder Head
    - 94
      Piston
    - 95
      Cylinder
    - 96
      Piston Rings
    - 96
      Piston Pin and Bearing
    - 97
      Autolube Pump
    - 97
      Clutch
    - 99
      Selector
    - 100
      Crankshaft
    - 101
      Bearings and Oil Seals
    - 101
      Crankcase
  - 102
    Assembling and Adjusting the Engine
    - 102
      Crankshaft
    - 104
      Shift and Selector
    - 106
      Crankcase
    - 108
      Starter Motor
    - 109
      CDI Magneto
      - 115
        Right-hand Crankcase Cover
    - 115
      Water Pump Cover
    - 115
      Oil Pump
    - 116
      Piston Pin and Piston
    - 117
      Cylinder Head and Cylinder
    - 119
      Installing the Engine
124
Cooling System Coolant
- 125
  Chapter 5
  - 125
    Changing the Coolant
    - 125
      Cooling System
  - 127
    Water Pump
    - 128
      Dismantling
    - 129
      Inspection
    - 130
      Assembly
  - 132
    Thermostat and Radiator
    - 133
      Inspection
    - 134
      Assembly
137
Carburation Carburetor
- 138
  Chapter 6
  - 138
    Carburetor
    - 139
      Removal
    - 139
      Dismantling
    - 139
      Inspection
    - 140
      Assembly
    - 140
      Installation
  - 141
    Reed Valve
    - 141
      Removal
    - 141
      Dismantling
    - 141
      Inspection
    - 142
      Assembly
    - 143
      Installation
146
Chas Front Wheel
- 147
  Chapter 7
  - 147
    Front Wheel
    - 148
      Dismantling
    - 148
      Inspection
    - 151
      Assembly
    - 153
      Dismantling
    - 153
      Inspection
    - 154
      Assembly
  - 156
    Front Brake
    - 157
      Changing the Brake Pads
    - 159
      Dismantling the Caliper
    - 160
      Dismantling the Brake Pump
    - 163
      Assembly
  - 166
    Front Fork
    - 167
      Removal
    - 168
      Dismantling
    - 170
      Inspection
    - 170
      Assembly
    - 173
      Installation
  - 175
    Steering Head and Handlebars
    - 176
      Steering Head
    - 177
      Dismantling
    - 180
      Inspection
    - 180
      Assembly
  - 186
    Rear Shock Absorber and Swinging Arm
    - 187
      Observations On Handling
    - 187
      Observations On Elimination
    - 188
      Dismantling
    - 190
      Inspection
    - 193
      Dismantling
    - 194
      Inspection
    - 195
      Assembly
199
Table of Contents
- - 202
    Electrical Diagram
- 203
  Chapter 8
  - 203
    Electrical Components
  - 205
    Ignition and Starting System
    - 205
      Circuit Diagram
  - 207
    Electric Starting System
    - 208
      Troubleshooting
  - 211
    Charging System
    - 213
      Troubleshooting
  - 217
    Lighting System
    - 222
      Checking and Testing the Lighting System
  - 227
    Signaling System
    - 229
      Troubleshooting
    - 231
      Checking and Testing the Signaling System
  - 245
    Cooling System
    - 247
      Troubleshooting
    - 248
      Chassis

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Yamaha TZR50 '03 Manuals

Manuals and User Guides for Yamaha TZR50 '03. We have 1 Yamaha TZR50 '03 manual available for free PDF download: Service Manual

Yamaha TZR50 '03 Service Manual (251 pages)

Table of contents

8
Table of Contents

9
Chapter 1

19
Specifications

20
Chapter 2

40
Regular Inspection and Adjustment Introduction

41
Chapter 3

79
Removing the Engine Eng

83
Chapter 4

124
Cooling System Coolant

125
Chapter 5

137
Carburation Carburetor

138
Chapter 6

146
Chas Front Wheel

147
Chapter 7

199
Table of Contents

203
Chapter 8

Related Products

Yamaha Categories

Yamaha TZR50 '03 Manuals

Manuals and User Guides for Yamaha TZR50 '03. We have 1 Yamaha TZR50 '03 manual available for free PDF download: Service Manual

Yamaha TZR50 '03 Service Manual (251 pages)

Table of contents

8 Table of Contents

9 Chapter 1

19 Specifications

20 Chapter 2

40 Regular Inspection and Adjustment Introduction

41 Chapter 3

79 Removing the Engine Eng

83 Chapter 4

124 Cooling System Coolant

125 Chapter 5

137 Carburation Carburetor

138 Chapter 6

146 Chas Front Wheel

147 Chapter 7

199 Table of Contents

203 Chapter 8

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Related Products

Yamaha Categories

8
Table of Contents

9
Chapter 1

19
Specifications

20
Chapter 2

40
Regular Inspection and Adjustment Introduction

41
Chapter 3

79
Removing the Engine Eng

83
Chapter 4

124
Cooling System Coolant

125
Chapter 5

137
Carburation Carburetor

138
Chapter 6

146
Chas Front Wheel

147
Chapter 7

199
Table of Contents

203
Chapter 8