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2011 FZ8NA(C)
Yamaha 2011 FZ8NA(C) Manuals
Manuals and User Guides for Yamaha 2011 FZ8NA(C). We have
1
Yamaha 2011 FZ8NA(C) manual available for free PDF download: Service Manual
Yamaha 2011 FZ8NA(C) Service Manual (478 pages)
Motorcycle Yamaha 2011 FZ8NA(C)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 26.61 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
Symbols
5
1 General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
Instrument Functions
13
Important Information
16
Preparation for Removal and Disassembly
16
Replacement Parts
16
Gaskets, Oil Seals and O-Rings
16
Lock Washers/Plates and Cotter Pins
16
Bearings and Oil Seals
17
Circlips
17
Basic Service Information
18
Quick Fasteners
18
Electrical System
18
Special Tools
23
Specifications
31
General Specifications
32
Engine Specifications
33
Chassis Specifications
40
Electrical Specifications
43
Tightening Torques
45
General Tightening Torque Specifications
45
Engine Tightening Torques
46
Chassis Tightening Torques
50
Lubrication Points and Lubricant Types
53
Engine
53
Chassis
55
Lubrication System Chart and Diagrams
56
Engine Oil Lubrication Chart
56
Lubrication Diagrams
58
Cooling System Diagrams
68
Cable Routing
72
Periodic Checks and Adjustments
107
Introduction
110
Periodic Maintenance
110
Periodic Maintenance Chart for the Emission Control System
110
General Maintenance and Lubrication Chart
111
Checking the Fuel Line
113
Checking the Spark Plugs
113
Adjusting the Valve Clearance
114
Adjusting the Engine Idling Speed
117
Checking the Crankcase Breather Hose
117
Synchronizing the Throttle Bodies
118
Checking the Throttle Body Joints
119
Checking the Air Induction System
120
CHECKING the CANISTER (for California Only)
120
Checking the Exhaust System
120
Replacing the Air Filter Element
120
Adjusting the Clutch Cable Free Play
121
Checking the Brake Fluid Level
122
Checking the Brake Operation
122
Adjusting the Front Disc Brake
123
Adjusting the Rear Disc Brake
123
Checking the Front Brake Pads
123
Bleeding the Hydraulic Brake System
124
Checking the Rear Brake Pads
124
Checking the Front Brake Hoses
125
Checking the Rear Brake Hose
125
Checking the Tires
126
Checking the Wheels
126
Adjusting the Drive Chain Slack
127
Checking the Swingarm Operation
127
Checking the Wheel Bearings
127
Lubricating the Drive Chain
128
Checking and Adjusting the Steering Head
129
Adjusting the Shift Pedal
130
Checking the Sidestand Switch
130
Lubricating the Brake Lever
130
Lubricating the Clutch Lever
130
Lubricating the Pedal
130
Lubricating the Sidestand
130
Adjusting the Rear Shock Absorber Assembly
131
Checking the Front Fork
131
Checking the Rear Shock Absorber Assembly
131
Lubricating the Rear Suspension
131
Changing the Engine Oil
132
Checking the Connecting Arm and Relay Arm
132
Checking the Engine Oil Level
132
Checking the Coolant Level
134
Measuring the Engine Oil Pressure
134
Changing the Coolant
135
Checking the Cooling System
135
Adjusting the Rear Brake Light Switch
137
Checking and Lubricating the Cables
137
Checking the Front Brake Light Switch
137
Adjusting the Throttle Cable Free Play
138
Checking and Charging the Battery
138
Checking the Fuses
138
Replacing the Headlight Bulb
138
Adjusting the Headlight Beam
140
Chassis
141
General Chassis
145
Front Wheel
149
Front Wheel
150
Removing the Front Wheel
150
Checking the Front Wheel
150
Disassembling the Front Wheel
150
Assembling the Front Wheel
151
Adjusting the Front Wheel Static Balance
151
Installing the Front Wheel (Front Brake Discs)
152
Rear Wheel
154
Removing the Rear Wheel
157
Checking the Rear Wheel
157
Disassembling the Rear Wheel
157
Checking the Rear Wheel Drive Hub
157
Checking and Replacing the Rear Wheel Sprocket
158
Assembling the Rear Wheel
158
Adjusting the Rear Wheel Static Balance
158
Installing the Rear Wheel (Rear Brake Disc)
158
Front Brake
161
Introduction
166
Checking the Front Brake Discs
166
Replacing the Front Brake Pads
167
Removing the Front Brake Calipers
168
Disassembling the Front Brake Calipers
168
Checking the Front Brake Calipers
169
Assembling the Front Brake Calipers
169
Installing the Front Brake Calipers
169
Removing the Front Brake Master Cylinder
170
Checking the Front Brake Master Cylinder
171
Assembling the Front Brake Master Cylinder
171
Installing the Front Brake Master Cylinder
171
Rear Brake
174
Introduction
180
Checking the Rear Brake Disc
180
Replacing the Rear Brake Pads
180
Removing the Rear Brake Caliper
182
Disassembling the Rear Brake Caliper
182
Checking the Rear Brake Caliper
182
Assembling the Rear Brake Caliper
183
Installing the Rear Brake Caliper
183
Removing the Rear Brake Master Cylinder
184
Checking the Rear Brake Master Cylinder
185
Assembling the Rear Brake Master Cylinder
185
Installing the Rear Brake Master Cylinder
185
Handlebar
189
Removing the Handlebar
189
Checking the Handlebar
189
Installing the Handlebar
189
Front Fork
192
Removing the Front Fork Legs
194
Disassembling the Front Fork Legs
194
Checking the Front Fork Legs
195
Assembling the Front Fork Legs
195
Installing the Front Fork Legs
199
Steering Head
201
Removing the Lower Bracket
203
Checking the Steering Head
203
Installing the Steering Head
204
Rear Shock Absorber Assembly
205
Handling the Rear Shock Absorber
206
Disposing of a Rear Shock Absorber
206
Removing the Rear Shock Absorber Assembly
206
Checking the Rear Shock Absorber Assembly
206
Checking the Connecting Arm and Relay Arm
207
Installing the Rear Shock Absorber Assembly
207
Swingarm
209
Removing the Swingarm
210
Checking the Swingarm
210
Installing the Swingarm
211
Chain Drive
212
Removing the Drive Chain
213
Checking the Drive Chain
213
Checking the Drive Sprocket
214
Checking the Rear Wheel Sprocket
214
Checking the Rear Wheel Drive Hub
214
Installing the Drive Chain
214
Engine
217
Engine Inspection
220
Measuring the Compression Pressure
220
Engine Removal
222
Installing the Engine
227
Installing the Drive Sprocket
229
Camshafts
230
Removing the Camshafts
232
Checking the Camshafts
233
Checking the Timing Chain and Camshaft Sprocket
234
Checking the Timing Chain Guides
234
Checking the Timing Chain Tensioner
235
Installing the Camshafts
236
Cylinder Head
239
Removing the Cylinder Head
240
Checking the Cylinder Head
240
Installing the Cylinder Head
240
Valves and Valve Springs
244
Removing the Valves
244
Checking the Valves and Valve Guides
245
Checking the Valve Seats
246
Checking the Valve Springs
248
Checking the Valve Lifters
249
Installing the Valves
249
Generator
251
Removing the Generator
253
Installing the Generator
253
Starter Clutch
255
Removing the Starter Clutch
256
Checking the Damper
256
Checking the Starter Clutch
256
Installing the Starter Clutch
257
Crankshaft Position Sensor
258
Removing the Crankshaft Position Sensor
259
Installing the Crankshaft Position Sensor
259
Electric Starter
260
Checking the Starter Motor
262
Assembling the Starter Motor
263
Installing the Starter Motor
263
Clutch
268
Removing the Clutch
268
Checking the Friction Plates
269
Checking the Clutch Plates
269
Checking the Clutch Springs
270
Checking the Clutch Housing
270
Checking the Clutch Boss
270
Checking the Pressure Plate
270
Checking the Pull Lever Shaft and Pull Rod
271
Installing the Clutch
271
Shift Shaft
274
Checking the Shift Shaft
275
Checking the Stopper Lever
275
Installing the Shift Shaft
275
Oil Pump
276
Removing the Oil Pan
279
Checking the Sprocket and Chain
279
Checking the Oil Pump
279
Checking the Relief Valve
280
Checking the Oil Delivery Pipes
280
Checking the Oil Strainer
280
Assembling the Oil Pump
280
Installing the Oil/Water Pump
281
Installing the Oil Pan
282
Crankcase
284
Disassembling the Crankcase
286
Checking the Crankcase
286
Assembling the Crankcase
286
Connecting Rods and Pistons
289
Removing the Connecting Rods and Pistons
289
Checking the Cylinder and Piston
289
Checking the Piston Rings
290
Checking the Piston Pin
291
Checking the Connecting Rods
292
Installing the Connecting Rod and Piston
295
Crankshaft
299
Removing the Crankshaft Assembly
300
Checking the Oil Nozzles
300
Checking the Crankshaft
300
Installing the Crankshaft
302
Transmission
308
Removing the Transmission
308
Checking the Shift Forks
308
Checking the Shift Drum Assembly
309
Checking the Transmission
309
Assembling the Main Axle and Drive Axle
310
Installing the Transmission
310
Cooling System
313
Radiator
316
Checking the Radiator
316
Installing the Radiator
316
Oil Cooler
318
Checking the Oil Cooler
319
Installing the Oil Cooler
319
Thermostat
320
Checking the Thermostat
322
Assembling the Thermostat Assembly
322
Installing the Thermostat Assembly
323
Water Pump
324
Disassembling the Water Pump
325
Checking the Water Pump
325
Assembling the Water Pump
325
Fuel System
327
Fuel Tank
329
Throttle Bodies
333
Air Induction System
342
Electrical System
347
Ignition System
350
Electric Starting System
356
Charging System
362
Lighting System
366
Signaling System
370
Fuel Injection System
380
Fuel Pump System
438
Electrical Components
446
Specifications
466
General Information
469
Wiring Diagram
474
Troubleshooting
469
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