WinGD X82-B Marine Engine Manuals

WinGD X82-B Marine Engine Manuals

Manuals and User Guides for WinGD X82-B Marine Engine. We have 2 WinGD X82-B Marine Engine manuals available for free PDF download: Maintenance Manual

WinGD X82-B Maintenance Manual

WinGD X82-B Maintenance Manual (841 pages)

Brand: WinGD | Category: Engine | Size: 54 MB

Table of Contents

Table of Contents
3
1 Introduction

22
2 Safety

47
- Safety Precautions and Safety Rules
  48
3 General Data for Maintenance

51
- Lifting Tools
  52
  - Lifting Capacities (for Information Only)
    53
  - RUD-Eye Bolts
    53
  - RUD-Swivel Lugs
    55
- Jointing Compounds
  56
  - Jointing Compound
    56
- Clearances - General
  58
- Clearances
  60
  - Crankshaft and Thrust Bearing - Clearances
    60
  - Crankshaft and Thrust Bearing
    60
  - Crankshaft and Main Bearings
    61
  - Crankshaft and Main Bearing
    61
  - Crosshead Guide
    63
  - Cylinder Liner
    64
  - Piston Rod Gland
    65
  - Exhaust Valve - Spindle and Guide Bush
    66
  - Exhaust Valve
    66
  - Connecting Rod - Top and Bottom End Bearings
    67
  - Piston and Piston Rings
    68
  - Supply Unit - Drive Wheels
    70
  - Fuel and Servo Pump Units
    72
  - Fuel Pump
    74
  - Fuel Pump
    75
- Torque Values - Standard Screws
  76
  - Torque Value - Applicable Decrease
    76
4 General Maintenance Procedures

79
5 Maintenance Schedule

93
- Maintenance Schedule
  94
6 Group 1 - Engine Frame and Bearings

95
- Foundation Bolts
  96
  - Bedplate - Do a Check of the Foundation Bolts
    96
- Main Bearing - Bearing Shell Number
  98
  - Main Bearing - Bearing Shell - No. 1 - Prepare before Removal
    98
  - Main Bearing - Bearing Shell - No. 1 - Remove
    100
  - Crankshaft and Flywheel - Lift
    102
  - Crankshaft and Flywheel
    102
  - Bearing Shell - Remove
    104
  - Bearing Shell - Lift
    105
  - Main Bearing Shell - No.1 - Do a Check
    108
  - Main Bearing - Bearing Shell - No. 1 - Install
    110
  - Supports
    110
  - Bearing Shell - Move
    115
  - Crankshaft and Flywheel - Lift
    116
- Main Bearing - Bearing Shell Number 2 to
  118
- Main Bearing Cover - No. 1
  140
  - Main Bearing Cover - No.1 - Remove
    140
  - Cover and Oil Pipe
    142
  - Thrust Device
    143
  - Bearing Cover
    144
  - Bearing Cover - Move
    145
  - Main Bearing Cover - No.1 - Install
    146
  - Main Bearing Cover - No. 2 to
    146
  - Thrust Device
    147
  - Bearing Cover - Install
    148
  - Bearing Cover - Oil Pipe
    150
  - Main Bearing Cover - No. 2 to # - Remove
    152
  - Oil Pipe and Round Nuts
    154
  - Thrust Device
    155
  - Roller Support
    156
  - Bearing Cover No.2 to # - Lift and Lower
    157
  - Bearing Cover No. 2 to # - Remove
    158
  - Main Bearing Cover - No. 2 to #- Install
    160
  - Thrust Device
    162
  - Bearing Cover No.2 to # - Install
    164
- Thrust Bearing
  166
  - Thrust Bearing - Examine the Housing
    166
  - Visual Examination
    167
  - Thrust Bearing - Do a Check of the Axial Clearance with a Dial Gauge
    168
  - Axial Clearance
    169
  - Thrust Bearing - Do a Check of the Axial Clearance with a Inside Micrometer
    170
  - Axial Clearance - Micrometer
    171
  - Thrust Bearing - Remove the Pads
    174
  - Cover - Remove
    175
  - Thrust Pad - Removal
    177
  - Thrust Bearing - Install the Pads
    180
  - Thrust Pad - Install
    182
  - Thrust Pads - Configuration
    183
  - Cover - Install
    184
- Engine Stays
  186
- Tie Rod
  190
  - Tie Rod - Do a Check of the Pre-Tension
    190
  - Pre-Tension Checks
    191
  - Tie Rod - Remove
    192
  - Tie Rod - Removal
    193
  - Tie Rod - Install
    194
  - Tie Rod - Apply Tension
    196
7 Group 2 - Cylinder

197
- Cylinder Liner
  200
  - Cylinder Liner - Do a Check of the Bore
    200
  - Cylinder Liner - Dimension Check
    203
  - Cylinder Liner - Remove
    206
  - Water Guide Jacket
    208
  - Cylinder Liner (Example) - Move
    210
  - Cylinder Liner - Preserve
    212
  - Cylinder Liner - Storage
    213
  - Cylinder Liner - Grind
    216
  - Cylinder Liner - Grind the Lubricating Groove
    218
  - Lubricating Grooves - Grind
    219
  - Cylinder Liner - Grind the Scavenge Ports
    220
  - Scavenge Ports - Grind
    221
  - Cylinder Liner - Install
    222
  - Insulation Bandage
    223
- Lubricating Quill
  228
  - Lubricating Quill - Remove
    228
  - Lubricating Quill - Do a Functional Test
    230
  - Lubricating Quill - Install
    232
  - Sealing Surface
    233
- Piston Rod Gland
  236
  - Piston Rod Gland - Remove
    236
  - Piston Rod Gland - Remove and Install
    237
  - Piston Rod Gland - Disassemble
    238
  - Piston Rod Gland - Do a Check of the Wear
    240
  - Piston Rod Gland - Install
    242
  - Piston Rod Gland - Assemble
    244
- Cylinder Cover
  246
- Conventional Injection Valve
  262
- Starting Air Valve
  288
  - Starting Air Valve - Remove
    288
  - Starting Air Valve - Preparation
    289
  - Starting Air Valve - Removal
    290
  - Starting Air Valve - Disassemble
    292
  - Starting Air Valve - Grind
    294
  - Starting Air Valve - Assemble
    296
  - Starting Air Valve - Install
    298
  - Starting Air Valve - Installation
    299
- Exhaust Valve
  300
  - Exhaust Valve - Remove
    300
  - Exhaust Valve - Preparation
    301
  - Exhaust Valve - Removal
    302
  - Exhaust Valve - Disassemble
    304
  - Guide Bush - Removal
    307
  - Exhaust Valve - Remove the Seat (Recommended Procedure)
    308
  - Valve Seat - Remove
    309
  - Exhaust Valve - Remove the Seat (Alternative Procedure)
    310
  - Valve Seat - Alternative Procedure
    311
  - Exhaust Valve - Do a Check of the Seat
    312
  - Exhaust Valve, Clearance
    313
  - Valve Seat Clearance
    314
  - Exhaust Valve - Grind the Seat
    316
  - Valve Seat - Grinding Tool
    317
  - Exhaust Valve - Install the Seat
    318
  - Valve Seat - Install
    319
  - Exhaust Valve - Assemble
    320
  - Guide Bush - Installation
    321
  - Valve Spindle - Installation
    323
  - Damper Settings
    324
  - Damper Setting (Example)
    324
  - Valve Stroke Sensor, Throttle and Non-Return Valve
    325
  - Exhaust Valve - Install
    328
  - Exhaust Valve - Installation
    329
  - Expansion Piece - Installation
    330
  - Exhaust Valve - Complete the Installation
    331
8 Group 3 - Crankshaft, Connecting Rod and Piston

333
- Connecting Rod
  333
- Crankshaft
  336
- Torsional Vibration Damper
  346
  - Torsional Vibration Damper - Examine
    346
- Axial Vibration Damper
  348
- Turning Gear
  358
- Connecting Rod
  364
  - Connecting Rod - Prepare before Removal
    364
  - Stop Plate
    364
  - Connecting Rod - Remove
    368
  - Connecting Rod - Move
    371
  - Connecting Rod - Move 2
    375
  - Connecting Rod - Install
    378
  - Connecting Rod - Move 2
    380
  - Crosshead - Install
    386
  - Toggle Lever - Attach
    387
  - Piston - Attach
    388
  - Connecting Rod - Remove the Top End Bearing
    390
  - Top End Bearing - Remove
    391
  - Connecting Rod - Remove the Bottom End Bearing
    392
  - Bottom End Bearing Cover - Move
    394
  - Bottom End Bearing Shell - Remove
    395
  - Bottom End Bearing
    397
  - Top Bearing Shell - Remove
    398
  - Connecting Rod - Examine the Bearing Shells
    400
  - Connecting Rod - Install the Bottom End Bearing
    402
  - Top Bearing Shell - Move
    405
  - Bottom End Bearing
    406
  - ISO VG 1000/1500 Suppliers
    407
  - Bottom End Bearing - Install
    409
  - ISO VG 1000/1500 Suppliers
    410
  - Connecting Rod - Install the Top End Bearing
    412
  - Top End Bearing - Move
    414
  - Crosshead - Lower
    415
  - Bearing Lubrication
    416
  - Connecting Rod - Remove the Top End Bearing Cover
    418
  - Equipment - Install
    421
  - Top Bearing Cover - Removal
    422
  - Connecting Rod - Install the Top End Bearing Cover
    424
  - Top Bearing Cover - Move
    425
  - Crosshead
    425
  - Top Bearing Cover - Install
    427
- Crosshead - Remove
  430
  - Toggle Lever - Remove
    432
  - Crosshead Bearing - Temperature Sensor
    433
  - Tools - Prepare
    434
  - Bracket - Attach
    435
  - Tools - Attach
    436
  - Connecting Rod - Move
    437
  - Crosshead - Move
    438
  - Crosshead - Remove
    439
  - Crosshead - Remove
    441
  - Guide Shoes - Remove
    442
  - Crosshead - Do a Check of the Clearances
    444
  - Clearance Checks
    445
  - Dimensions Check
    446
  - Crosshead - Install
    448
  - Guide Shoe - Move
    450
  - Guide Shoes - Install
    452
  - Tools - Remove
    455
- Piston
  458
  - Piston (Installed) - Do Checks of the Surface and Clearances
    458
  - Top Surface - Dimensions Check
    459
  - Piston Ring - Clearance
    460
  - Piston - Prepare before Removal
    462
  - Piston - Preparation
    463
  - Piston - Preparation before Removal (Example)
    465
  - Piston - Remove
    468
  - Piston - Disassemble
    472
  - Piston - Preparation before Disassembly
    473
  - Piston (Removed) - Do Checks of the Surface and Clearances
    476
  - Piston Groove Clearance - Calliper Gauge
    477
  - Piston - Assemble
    480
  - Torque Values
    481
  - Piston - Install
    484
  - Piston - Move (Example)
    485
  - Piston Rod Gland - Attach (Example)
    487
- Piston Ring
  490
  - Piston Ring - Remove
    490
  - Piston Ring - Remove (Example)
    491
  - Piston Ring - Examine
    492
  - Piston Rings - Measure
    493
  - Examples of Wear Rate
    494
  - Examples of Remaining Service Life
    494
  - Equation Wear Rate
    494
  - Equation Service Time
    494
  - Chrome Ceramic Layer
    495
  - Piston Ring Groove (Piston Installed) - Do a Check with a Ring Piece
    496
  - Piston Ring Groove (Piston Removed) - Do a Check with a Calliper Gauge
    498
  - Piston Ring Groove (Piston Removed) - Do a Check
    500
  - Piston Groove Clearance - Ring Piece
    501
  - Piston Ring - Install
    502
  - Piston Rings - Install (Example)
    503
  - Piston Ring - Do the Preservation
    504
9 Group 4 - Supply Unit Drive and Control Components

507
10 Group 5 - Supply Unit, Pumps and Control Valves

529
- Servo Oil Pump
  530
- Fuel Pump
  540
  - Fuel Pump - Remove
    540
  - Fuel Pump - Disassemble
    544
  - Guide Pin Removal
    545
  - Guide Piston and Roller Removal
    546
  - Toothed Rack Removal
    547
  - Pump Cylinder Removal
    548
  - Non-Return Valve Removal
    549
  - Fuel Pump - Assemble
    550
  - Pump Cylinder Installation
    551
  - Pump Cover Installation
    552
  - Toothed Rack Assembly
    553
  - Pump Plunger and Bottom Housing Assembly
    554
  - Plunger Position Check
    555
  - Fuel Pump - Install
    558
  - Fuel Pump Installation
    559
  - Fuel Pump - Do a Test of the Operation
    562
  - Fuel Pump - Oil Flow
    563
- Fuel Pump Actuator
  566
  - Fuel Pump Actuator - Calibrate
    566
  - Calibration Illustration
    567
  - Fuel Pump Actuator - Adjust
    570
  - Actuator - Adjust
    571
  - Actuator - Adjust -2
    572
- Fuel Pressure Control Valve
  574
- Fuel Overpressure Safety Valve
  582
- Injection Control Unit
  590
  - Injection Control Unit - Remove
    590
  - ICU - Move
    593
  - Injection Control Unit - Install
    594
  - ICU - Connect Pipes
    596
  - Injection Control Unit - Do the Preservation
    598
- Supply Unit
  600
  - Supply Unit Camshaft and Bearing Shell - Prepare before Removal
    600
  - Rollers - Lift
    602
  - Oil Baffle
    603
  - Supply Unit Camshaft and Bearing Shell - Remove
    604
  - Bearing Shells - Remove
    605
  - Camshaft - Remove
    606
  - Supply Unit Camshaft and Bearing Shell - Install
    608
  - Camshaft
    608
  - Camshaft - Install
    610
  - Oil Baffle - Install
    611
  - Supply Unit Bearing Bush - Remove
    612
  - Bearing Bushes
    613
  - Supply Unit Bearing Bush - Install
    614
  - Supply Unit Camshaft and Bearing Shell - Do the Follow-On Work
    616
  - Filling Piece
    617
- Exhaust Valve Control Unit
  620
11 Group 6 - Scavenge Air Components

631
- Scavenge Air Receiver
  632
  - Scavenge Air Receiver - Examine
    632
  - Scavenge Air Receiver - Visual Examination
    634
  - Level Switches and Filters
    635
  - Scavenge Air Receiver - Do a Check of the Relief Valve
    636
  - Relief Valve
    637
  - Scavenge Air Receiver - Remove the Flaps
    638
  - Flaps - Remove
    639
  - Scavenge Air Receiver - Install the Flaps
    640
  - Flaps - Install
    641
- Auxiliary Blower
  642
  - Auxiliary Blower - Remove
    642
  - Electric Motor (Driving End) - Move
    643
  - Electric Motor (Driving End) - Remove
    644
  - Electric Motor (Free End) - Move
    645
  - Auxiliary Blower - Install
    648
  - Auxiliary Blower - Move
    650
  - Electric Motor (Free End) - Install
    651
  - Auxiliary Blower (Driving End) Move
    652
  - Electric Motor (Driving End) - Install
    653
- Scavenge Air Cooler
  654
- Water Separator
  666
  - Water Separator - Remove
    666
  - Water Separator - View 1
    667
  - Water Separator - View 2
    668
  - Water Separator - View 3
    669
  - Water Separator - View 4
    670
  - Water Separator - View 5
    671
  - Water Separator - Install
    672
  - Water Separator - View 6
    673
  - Water Separator - View 7
    674
12 Group 7 - Cylinder Lubrication

677
- Cylinder Lubrication System
  678
13 Group 8 - Pipes

695
14 Group 9 - Monitoring Instruments

751
- Crank Angle Sensor Unit
  752
15 Tools

769
- General for Tools
  770
- Standard Tools
  772
  - Recommended Tools
    814

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WinGD X82-B Maintenance Manual

WinGD X82-B Maintenance Manual (606 pages)

Brand: WinGD | Category: Engine | Size: 32 MB

Table of Contents

0330-1/A1
5
Table of Contents
8
General
10
- Spare Parts
  10
- General Safety Precautions
  22
- General
  32
Crankshaft and Thrust Bearing
33
- Clearance Table
  33
Crankshaft and Main Bearing
35
Crosshead Guide
37
Cylinder Liner
39
Piston Rod Gland
41
Exhaust Valve
43
Top and Bottom End Bearings to Connecting Rod
45
Piston Cooling and Crosshead Lubricating Link
47
Piston and Piston Rings
49
Driving Wheels for Supply Unit
51
Fuel and Servo Pump Units
53
Fuel Pump
55
- Bedplate and Tie Rod Group
  82
- Bedplate and Thrust Bearing Checking the Foundation Bolts
  84
- 1112−1/A1
  84
- Main Bearing
  88
- 1132−1/A1
  88
- 1132−2/A1
  92
- Thrust Bearing
  110
- Checking the Axial Clearance
  110
1224−1/A1
112
- 1903−1/A1
  118
- Cylinder Liner and Cylinder Cover Group
  124
- Cylinder Liner
  124
2124−1/A1
127
2124−2/A1
128
2124−2/A2
138
- 2124−3/A1
  148
- 2303−1/A1
  158
- Cylinder Cover
  168
- 2708−2/A1
  172
- Injection Valve with FAST
  178
- 2728−1/A1
  190
- 2745−1/A1
  196
- Exhaust Valve
  200
- 2751−1/A1
  200
2751−2/A1
206
- 2751−3/A1
  214
- 2751−4/A1
  219
- Crankshaft, Connecting Rod and Piston Group
  220
- 3103−1/A1
  222
- Vibration Damper
  226
- 3130−1/A1
  227
- Inspection (GEISLINGER Vibration Damper)
  230
- 3140−1/A1
  234
- Connecting Rod
  250
- 3303−1/A1
  251
3303−2/A1
252
- 3303−3/A1
  264
3303−4/A1
272
- 3303−5/A1
  288
- Crosshead
  292
3326−1/A1
292
3326−2/A1
296
- Piston
  306
3403−1/A1
306
- 3403−1/A2
  316
- 3403−2/A1
  330
3403−3/A1
334
- 3403−4/A1
  341
- 3425−1/A1
  342
- Driving Wheels and Shut-Off Valve for Starting Air
  350
- Group 4
  350
- Driving Wheels
  350
- 4103−1/A1
  350
4103−2/A1
356
- 4325−1/A1
  362
- Supply Unit, Injection and Exhaust Valve Control
  368
- Group 5
  368
- Fuel Pump
  368
5556−1/A1
370
5556−2/A1
390
- 5562−1/A1
  394
- 5562−2/A1
  400
- 5564−1/A1
  404
- Fuel Pump Unit
  408
5581−1/A1
408
5581−2/A1
414
- Fuel Pump Actuator
  416
- Servo Pump Unit
  424
- 5612−1/A1
  432
- Scavenge Air Receiver and Auxiliary Blower
  436
- Group 6
  436
- 6420−1/A1
  438
- Auxiliary Blower Maintenance
  442
- 6545−1/A1
  442
- 6606−1/A1
  446
- 6606−1/A2
  458
- 6708−1/A1
  464
- Cylinder Lubrication Group
  476
7218−1/A2
478
- Group 8
  482
- Exhaust Waste Gate (Low-Load Tuning)
  484
- Selective Catalytic Reduction System
  486
- SCR Valve − Removal and Installation
  488
8155−1/A1
488
- HP Servo Oil Pipe
  494
- 8460−1/A1
  500
- HP Fuel Pipe
  507
8733−1/A1
507
- Crank Angle Sensor Unit, Tools
  526
- Group 9
  526
- 9223−1/A1
  528
- 9403−2/A1
  534
- Hydraulic Pre-Tensioning Jacks
  538
- Overview, Storing, Servicing and Maintenance
  538
- 9403−3/A1
  539
- General Application Instructions
  552
9403−4/A1
552
- Tool List
  556
- 9403−5/A1
  556
- Standard Tools
  556
- Recommended Special Tools
  599

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