WinGD X62DF Manuals

Manuals and User Guides for WinGD X62DF. We have 1 WinGD X62DF manual available for free PDF download: Maintenance Manual

WinGD X62DF Maintenance Manual

WinGD X62DF Maintenance Manual (902 pages)

Brand: WinGD | Category: Engine | Size: 58 MB

Table of Contents

Table of Contents
3
1 Introduction

22
2 Safety

47
- Safety Precautions and Safety Rules
  48
- Safety Precautions and Safety Rules for Natural Gas
  52
3 General Data for Maintenance

55
- Lifting Tools
  56
  - Lifting Capacities (for Information Only)
    57
  - RUD-Eye Bolts
    57
  - RUD-Swivel Lugs
    59
- Jointing Compounds
  60
  - Jointing Compound
    60
- Clearances - General
  62
- Clearances
  64
  - Crankshaft and Thrust Bearing - Clearances
    64
  - Crankshaft and Thrust Bearing
    64
  - Crankshaft and Main Bearings
    65
  - Crosshead Guide
    67
  - Cylinder Liner
    68
  - Piston Rod Gland
    69
  - Exhaust Valve - Spindle and Guide Bush
    70
  - Exhaust Valve
    70
  - Connecting Rod - Top and Bottom End Bearings
    71
  - Piston and Piston Rings
    72
  - Clearances - Piston Rings
    72
  - Supply Unit - Drive Wheels
    74
  - Fuel and Servo Pump Units
    76
  - Clearances - Fuel and Servo Pump Units
    76
  - Fuel Pump
    78
  - Fuel Pump
    79
  - Integrated Electric Balancer
    80
  - Clearances - ELBA
    80
- Torque Values - Standard Screws
  82
  - Torque Value - Applicable Decrease
    82
4 General Mainteance Procedures

85
5 Maintenance Schedule

99
- Maintenance Schedule
  100
6 Group 1 - Engine Frame and Bearings

101
- Bedplate
  102
  - Bedplate - Do a Check of the Foundation Bolts
    102
  - Foundation Bolts
    103
- Main Bearing
  104
  - Main Bearing - Remove the Cover
    104
  - Main Bearing Cover (Example)
    105
  - Thrust Device
    106
  - Bearing Cover
    107
  - Bearing Cover - Move
    108
  - Main Bearing - Install the Cover
    110
  - Thrust Device
    111
  - Bearing Cover - Install
    112
  - Bearing - Remove
    113
  - Bearing Cover - Oil Pipe
    114
- Main Bearing Shell - Remove
  116
  - Main Bearing Shell
    116
  - Crankshaft and Flywheel - Lift
    119
  - Bearing Shell - Remove
    120
  - Bearing Shell - Lift
    121
  - Main Bearing Shell - Examine
    122
  - Main Bearing Shell - Install
    124
  - Supports
    124
  - Bearing Shell - Install
    129
- Thrust Bearing
  132
  - Thrust Bearing - Examine the Housing
    132
  - Visual Examination
    133
  - Thrust Bearing - Do a Check of the Axial Clearance with a Dial Gauge
    134
  - Axial Clearance
    135
  - Thrust Bearing - Do a Check of the Axial Clearance with a Inside Micrometer
    136
  - Axial Clearance - Micrometer
    137
  - Thrust Bearing - Remove the Pads
    140
  - Cover - Remove
    141
  - Thrust Pad - Removal
    143
  - Thrust Bearing - Install the Pads
    146
  - Thrust Pad - Install
    148
  - Thrust Pads - Configuration
    149
  - Cover - Install
    150
- Engine Stays
  152
- Tie Rod
  156
  - Tie Rod - Do a Check of the Pre-Tension
    156
  - Pre-Tension Checks
    157
  - Tie Rod - Remove
    158
  - Tie Rod - Removal
    159
  - Tie Rod - Install
    160
  - Tie Rod - Apply Tension
    162
7 Group 2 - Cylinder

163
- Cylinder Liner
  166
  - Cylinder Liner - Do a Check of the Bore
    166
  - Cylinder Liner - Dimension Check
    169
  - Cylinder Liner - Remove
    172
  - Water Guide Jacket
    174
  - Cylinder Liner (Example) - Move
    176
  - Cylinder Liner - Preserve
    178
  - Cylinder Liner - Storage
    179
  - Cylinder Liner - Grind
    182
  - Cylinder Liner - Grind the Lubricating Groove
    184
  - Lubricating Grooves - Grind
    185
  - Cylinder Liner - Grind the Scavenge Ports
    186
  - Scavenge Ports - Grind
    187
  - Cylinder Liner - Install
    188
  - Insulation Bandage
    189
- Lubricating Quill
  194
  - Lubricating Quill - Remove
    194
  - Lubricating Quill - Do a Functional Test
    196
  - Lubricating Quill - Install
    198
  - Sealing Surface
    199
- Gas Admission Valve
  202
  - Gas Admission Valve - Do a Check of the Oil Leakage Flow
    202
  - GAV - Do a Check of the Oil Leakage Flow
    203
  - GAV - Usual Values of Oil Leakage Flow at 25°C
    204
  - Gas Admission Valve - Remove
    206
  - Compensator - Remove
    207
  - Gas Admission Valve - Do a Check for Gas Leakage
    210
  - Gas Admission Valve - Pressure Check
    211
  - Valve Seat - Lap
    212
  - Gas Admission Valve - Disassemble
    214
  - Valve Spindle - Remove
    216
  - Gas Admission Valve - Assemble
    218
  - GAV - Assemble
    219
  - Gas Admission Valve - Install
    220
  - Electrical Connection
    222
  - Compensator - Install
    223
- Piston Rod Gland
  224
  - Piston Rod Gland - Remove
    224
  - Piston Rod Gland - Remove and Install
    225
  - Piston Rod Gland - Disassemble
    226
  - Piston Rod Gland - Do a Check of the Wear
    228
  - Piston Rod Gland - Install
    230
  - Piston Rod Gland - Assemble
    232
- Cylinder Cover
  234
- Direct Controlled Injection Valve
  258
- Starting Air Valve
  272
- Relief Valve Combustion Chamber
  288
- Exhaust Valve
  292
  - Exhaust Valve - Remove
    292
  - Exhaust Valve - Preparation
    293
  - Exhaust Valve - Removal
    294
  - Exhaust Valve - Disassemble
    296
  - Guide Bush - Removal
    299
  - Exhaust Valve - Remove the Seat (with New Tool)
    300
  - Valve Seat - Remove
    301
  - Exhaust Valve - Do a Check of the Seat
    304
  - Exhaust Valve, Clearance
    305
  - Valve Seat Clearance
    306
  - Exhaust Valve - Grind the Seat
    308
  - Valve Seat - Grinding Tool
    309
  - Exhaust Valve - Install the Seat (with New Tool)
    310
  - Valve Seat - Install
    312
  - Exhaust Valve - Assemble
    314
  - Guide Bush - Installation
    315
  - Valve Spindle - Installation
    317
  - Damper Settings
    318
  - Damper Setting (Example)
    318
  - Valve Stroke Sensor, Throttle and Non-Return Valve
    319
  - Exhaust Valve - Install
    322
  - Exhaust Valve - Installation
    323
  - Expansion Piece - Installation
    324
  - Exhaust Valve - Complete the Installation
    325
- Pilot Injection Valve
  326
8 Group 3 - Crankshaft, Connecting Rod and Piston

349
- Crankshaft
  350
  - Crankshaft - Do a Check of the Crank Deflection
    350
  - Dial Gauge Position
    351
  - Crank Positions for Clockwise Direction
    352
  - Connecting Rod
    352
  - Maximum Permitted Difference in MM
    353
  - Definitions of Positions
    353
  - Crank-Web Deflection Limits in MM
    354
  - Definition of Deflection
    355
  - Crankshaft - Install the Work Platform
    356
  - Crankshaft - Remove the Work Platform
    358
- Torsional Vibration Damper
  360
  - Torsional Vibration Damper - Examine
    360
- Axial Vibration Damper
  362
- Turning Gear
  372
- Connecting Rod
  378
  - Connecting Rod - Prepare before Removal
    378
  - Stop Plate
    378
  - Connecting Rod - Remove
    382
  - Connecting Rod - Move
    385
  - Connecting Rod - Move 2
    389
  - Connecting Rod - Remove the Top End Bearing Cover
    392
  - Equipment - Install
    395
  - Top Bearing Cover - Removal
    396
  - Connecting Rod - Remove the Top End Bearing
    398
  - Top End Bearing - Remove
    399
  - Connecting Rod - Remove the Bottom End Bearing
    400
  - Bottom End Bearing Cover - Move
    402
  - Bottom End Bearing Shell - Remove
    403
  - Bottom End Bearing
    405
  - Top Bearing Shell - Remove
    406
  - Connecting Rod - Examine the Bearing Shells
    408
  - Connecting Rod - Install the Bottom End Bearing
    410
  - Top Bearing Shell - Move
    413
  - Bottom End Bearing
    414
  - ISO VG 1000/1500 Suppliers
    415
  - Bottom End Bearing - Install
    417
  - ISO VG 1000/1500 Suppliers
    418
  - Connecting Rod - Install the Top End Bearing
    420
  - Top End Bearing - Move
    422
  - Crosshead - Lower
    423
  - Bearing Lubrication
    424
  - Connecting Rod - Install the Top End Bearing Cover
    426
  - Top Bearing Cover - Move
    427
  - Top Bearing Cover - Install
    429
  - Connecting Rod - Install
    432
  - Crosshead - Install
    440
  - Toggle Lever - Attach
    441
  - Piston - Attach
    442
- Crosshead - Remove
  444
  - Crosshead
    444
  - Toggle Lever - Remove
    446
  - Crosshead Bearing - Temperature Sensor
    447
  - Tools - Prepare
    448
  - Bracket - Attach
    449
  - Tools - Attach
    450
  - Connecting Rod - Move
    451
  - Crosshead - Move
    452
  - Crosshead - Remove
    453
  - Crosshead - Remove
    455
  - Guide Shoes - Remove
    456
  - Crosshead - Do a Check of the Clearances
    458
  - Clearance Checks
    459
  - Dimensions Check
    460
  - Crosshead - Install
    462
  - Guide Shoe - Move
    464
  - Guide Shoes - Install
    466
  - Connecting Rod - Move
    468
  - Tools - Remove
    469
- Piston
  472
  - Piston (Installed) - Do Checks of the Surface and Clearances
    472
  - Top Surface - Dimensions Check
    473
  - Piston Ring - Clearance
    474
  - Piston - Prepare before Removal
    476
  - Piston - Preparation
    477
  - Piston - Preparation before Removal (Example)
    479
  - Piston - Remove
    482
  - Piston - Disassemble
    486
  - Piston - Preparation before Disassembly
    487
  - Piston (Removed) - Do Checks of the Surface and Clearances
    490
  - Piston Groove Clearance - Calliper Gauge
    491
  - Piston - Assemble
    494
  - Torque Values
    495
  - Piston - Install
    498
  - Piston - Move (Example)
    499
  - Piston Rod Gland - Attach (Example)
    501
- Piston Ring
  504
  - Piston Ring - Remove
    504
  - Piston Ring - Remove (Example)
    505
  - Piston Ring - Install
    506
  - Piston Rings - Install (Example)
    507
9 Group 4 - Supply Unit Drive and Control Components

509
10 Group 5 - Supply Unit, Pumps and Control Valves

529
- Servo Oil Pump
  530
- Supply Unit for Pilot Fuel
  540
- Fuel Pump
  550
  - Fuel Pump - Remove
    550
  - Fuel Pump - Disassemble
    554
  - Guide Pin Removal
    555
  - Guide Piston and Roller Removal
    556
  - Toothed Rack Removal
    557
  - Pump Cylinder Removal
    558
  - Non-Return Valve Removal
    559
  - Fuel Pump - Assemble
    560
  - Pump Cylinder Installation
    561
  - Pump Cover Installation
    562
  - Toothed Rack Assembly
    563
  - Pump Plunger and Bottom Housing Assembly
    564
  - Plunger Position Check
    565
  - Fuel Pump - Install
    568
  - Fuel Pump Installation
    569
  - Fuel Pump - Do a Test of the Operation
    572
  - Fuel Pump - Oil Flow
    573
- Fuel Pump Actuator
  576
  - Fuel Pump Actuator - Calibrate
    576
  - Calibration Illustration
    577
  - Fuel Pump Actuator - Adjust
    580
  - Actuator - Adjust
    581
  - Actuator - Adjust -2
    582
- Fuel Pressure Control Valve
  584
- Fuel Overpressure Safety Valve
  592
- Flow Limiting Valve
  600
- Exhaust Valve Control Unit
  612
11 Group 6 - Scavenge Air Components

623
- Scavenge Air Receiver
  624
- Auxiliary Blower
  634
  - Auxiliary Blower - Remove
    634
  - Electric Motor (Driving End) - Move
    635
  - Electric Motor (Driving End) - Remove
    636
  - Electric Motor (Free End) - Move
    637
  - Auxiliary Blower - Install
    640
  - Auxiliary Blower - Move
    642
  - Electric Motor (Free End) - Install
    643
  - Auxiliary Blower (Driving End) Move
    644
  - Electric Motor (Driving End) - Install
    645
- Scavenge Air Cooler
  646
- Water Separator
  658
  - Water Separator - Remove
    658
  - Water Separator - View 1
    659
  - Water Separator - View 2
    660
  - Water Separator - View 3
    661
  - Water Separator - View 4
    662
  - Water Separator - View 5
    663
  - Water Separator - Install
    664
  - Water Separator - View 6
    665
  - Water Separator - View 7
    666
12 Group 7 - Cylinder Lubrication and Balancer

669
13 Group 8 - Pipes

719
14 Group 9 - Monitoring Instruments

777
- Crank Angle Sensor Unit
  778
- Selective Catalytic Reduction System (SCR)
  794
  - SCR - Remove the Valve
    794
  - SCR - Install the Valve
    796
- Electronic Components
  798
  - Gas Detector - Calibrate
    798
  - Location of Gas Detectors
    799
  - Gas Detector - Prepare
    800
  - Gas Detector - Completion
    802
  - LDU-20 - Remove
    804
  - LDU-20 Rear View
    805
  - LDU-20 - Install
    808
  - LDU-20 Rear View
    809
  - CCM-20 - Remove
    812
  - CCM-20 - Install
    814
  - MCM-11 - Remove
    816
  - MCM-11 - Install
    818
  - IOM-10 - Remove
    820
  - IOM-10 - Install
    822
15 Tools

825
- General for Tools
  826
- Standard Tools
  828
- Recommended Tools
  874
16 Tightening Instructions

879
- Tightening Instructions
  880
17 Maintenance Overview

895

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