WinGD X92DF Manuals

Manuals and User Guides for WinGD X92DF. We have 1 WinGD X92DF manual available for free PDF download: Operation Manual

WinGD X92DF Operation Manual (608 pages)

Brand: WinGD | Category: Engine | Size: 18 MB

Table of Contents

3
List of Tables

9
- Introduction
  19
  - Change Record
    20
  - Technical Documentation Set
    24
  - Data Module Codes (Descriptive Data)
    26
  - Data Module Codes (Procedural Data)
    28
  - About this Book
    30
  - About the Engine
    32
    
    Side View (Generic)
    33
    
    End View (Generic, Seen from the Driving End)
    34
    
    Engine Numbering (Generic)
    36
  - List of Abbreviations
    38
    
    List of Abbreviations and Acronyms
    38
2 Safety

43
4 Design and Function of Systems

77
- General for Systems
  78
  - Line Codes for Systems
    78
  - Line Codes
    78
- Cooling Water System
  80
  - Cooling Water System (Generic and Simplified)
    81
- Wash-Water System
  82
  - Wash-Water System (Generic and Simplified)
    83
- System Oil System
  84
  - System Oil System (Generic and Simplified)
    85
- Servo Oil System
  86
  - Servo Oil System (Generic and Simplified)
    87
  - Injection Control Unit (ICU)
    87
- Cylinder Oil System
  88
- Starting Air System
  90
  - Starting Air System (Generic and Simplified)
    91
- Scavenge Air System
  92
- Control Air System
  94
  - Control Air System (Generic and Simplified)
    95
- Exhaust Gas System
  96
  - Exhaust Gas System (Generic and Simplified)
    97
- Fuel System
  98
  - Fuel System with FLV (Generic and Simplified)
    100
  - Fuel System with ICU (Generic and Simplified)
    101
- Gas System
  102
  - Gas System (Generic and Simplified)
    103
- Pilot Fuel System
  104
  - LP Selective Catalytic Reduction System
    106
  - LP SCR Temperature Controlled (Example)
    107
  - LP SCR Bypass Rate Controlled (Example)
    108
  - LP SCR Control System Layout
    110
  - LP SCR System - Principal Control Configuration
    111
  - Control Box E70 with Option SPC
    112
  - Control Box E71 with Option SPC
    113
  - Control Boxes E72 and E73
    114
  - Lp Scr System Status (Main Page)
    115
  - Page - LP SCR SYSTEM STATUS (MAIN PAGE)
    115
  - Lp Scr System Overview
    116
  - LDU-20 Page - LP SCR SYSTEM OVERVIEW
    116
  - Lp Scr Interfaces
    117
  - LDU-20 Page - LP SCR INTERFACES
    117
  - Lp Scr Software Info
    118
  - LDU-20 Page - LP SCR SOFTWARE INFO
    118
  - Lp Scr Page Index
    119
  - Page - LP SCR
    119
    
    HP Selective Catalytic Reduction System
    120
  - HP SCR System - Layout
    121
  - Operation Limits of Exhaust Gas Temperature after Exhaust Gas Manifold
    122
  - HP SCR System - Emergency Bypass
    123
  - HP SCR System - Change from Tier III to Bypass
    124
  - HP SCR System - Purging and Venting
    125
  - HP SCR System - Preparation
    127
  - HP SCR System - Tier III
    128
  - Hp Scr
    129
  - HP SCR System - Principal Control Configuration
    129
  - Control Box E48
    129
  - Control Box E49
    129
  - Control Box E50
    132
  - Hp Scr System Status (Main Page)
    133
  - Page - HP SCR SYSTEM STATUS (MAIN PAGE)
    133
  - Hp Scr System Overview
    134
  - LDU-20 Page - HP SCR SYSTEM OVERVIEW
    134
  - Hp Scr Interfaces
    135
  - LDU-20 Page - HP SCR INTERFACES
    135
  - Hp Scr Manual Valve Control
    136
  - LDU-20 Page - HP SCR MANUAL VALVE CONTROL
    136
  - Hp Scr Software Info
    137
  - LDU-20 Page - HP SCR SOFTWARE INFO
    137
  - Page - HP SCR
    138
  - Example of SPC
    140
  - Steam Production Control System
    140
  - LDU-20 Page - STEAM PRODUCTION CONTROL
    141
  - LDU for the Steam Boost Mode
    143
5 Design and Function of Components

145
- Group 1 - Engine Frame and Bearings
  
  148
  - Bedplate
    148
  - Main
    150
  - Main Bearing (Generic)
    150
    
    Main Bearing
    150
    
    Thrust Bearing
    152
  - Thrust Bearing (Generic)
    153
    
    Monoblock Column
    154
    
    Tie Rod
    156
- Group 2 - Cylinder
  
  158
  - Cylinder Liner
    158
  - Cylinder - Cooling Water Outlet (Generic)
    159
  - Lubricating Quill (Generic)
    160
    
    Lubricating Quill
    160
    
    Gas Admission Valve
    162
    
    Piston Rod Gland
    164
    
    Conventional Injection Valve
    166
    
    Starting Valve
    168
    
    Relief Valve
    170
  - Exhaust Valve (Generic)
    172
    
    Exhaust Valve
    172
    
    Pilot Injection Valve
    174
- Group 3 - Crankshaft, Connecting Rod and Piston
  
  176
  - Crankshaft
    176
  - Torsional Vibration Damper
    178
  - Axial Vibration Damper (Generic)
    182
    
    Axial Vibration Damper
    182
    
    Turning Gear
    184
  - Connecting Rod and Connecting Rod Bearing (Generic)
    186
    
    Connecting Rod and Connecting Rod Bearing
    186
    
    Crosshead and Guide Shoe
    188
    
    Piston
    190
- Group 4 - Supply Unit Drive and Control Components
  
  192
  - Supply Unit Drive
    192
  - Starting Air Shut-Off Valve (Example)
    194
    
    Starting Air Shut-Off Valve
    194
  - Control Air Supply (Generic)
    196
    
    Control Air Supply
    196
  - Local Maneuvering Stand
    198
    
    Local Maneuvering Stand - Option a
    198
    
    Local Maneuvering Stand - Option B
    200
    
    Local Maneuvering Stand - Option C
    202
    
    Pick-Up for Speed Measurement
    204
- Group 5 - Supply Unit, Pumps and Control Valves
  
  206
  - Servo Oil Pump
    206
  - Supply Unit
    208
  - Supply Unit Pilot Fuel
    210
  - Fuel Pump
    212
  - Fuel Pump - Cross Section (Example)
    213
    
    Injection Control Unit
    214
    
    Pressure Control Valve
    216
  - Pressure Control Valve - Location (Example)
    217
    
    Flow Limiting Valve
    218
    
    Exhaust Valve Control Unit
    220
- Group 6 - Scavenge Air Components
  
  222
  - Scavenge Air Receiver
    222
  - Scavenge Air Receiver - Cross Section (Example)
    223
    
    Turbocharger
    224
    
    Auxiliary Blower
    226
  - Switch Box (Generic)
    228
    
    Auxiliary Blower Switch Box
    228
    
    Scavenge Air Cooler
    230
    
    Water Separator
    232
  - Cylinder Lubricating Pump
    234
  - Cylinder Lubrication
    234
- Group 7 - Cylinder Lubrication
  
  234
  - Usual Vertical Oil Supply
    235
  - Effect of Second Order Moments (M2V) of the Engine
    236
    
    Integrated Electrical Balancer (Ielba)
    236
  - Ielba - Function
    237
  - Ielba - Control Cabinet
    239
  - Ielba - Error Indication
    241
- Group 8 - Pipes
  
  242
  - Exhaust Waste Gate
    242
  - Crank Angle Sensor Unit on Intermediate Wheel (Example)
    244
- Group 9 - Monitoring Instruments
  
  244
  - Crank Angle Sensor Unit
    244
  - Crank Angle Sensor Unit on Flywheel (Example)
    245
    
    Water in Oil Monitor
    246
    
    Oil Mist Detector
    248
  - Oil Mist Detector - Schematic Diagram (Example)
    249
6 Control System

251
- Engine Control System UNIC
  254
- ECS Modules
  255
- Signal Flow Diagram
  258
- Engine Control System WECS-9520
  260
- Engine Control System Wice
  270
- Intelligent Combustion Control
  274
- ICC - Pressure Diagram
  275
- ICC - Control Schematic
  276
- Gas Valve Unit and External Gas Supply System
  278
- Gvu-Ed
  279
- Gvu-Od
  280
- GVU Control Panel
  281
- GVU-OD: Schematic Diagram for Installation
  281
- Fuel Gas Removal from the Fuel Gas Pipes: Schematic Diagram
  283
- Igpr - Schematic Diagram
  284
- Integrated Gas Pressure Regulation
  284
- LDU-20 - Overview
  288
- Local Display Unit (LDU-20) - General
  288
- LDU-20 Color Display - General Items
  289
- Local Display Unit (LDU-20) - Option for UNIC - Pages
  
  290
  - Operate the Local Display Unit (LDU-20)
    290
  - LDU-20 - Navigation Menu
    291
    
    LDU-20 Pages - General for DF Engine
    296
    
    LDU-20 Page - MAIN
    298
  - Control Locations
    302
    
    LDU-20 Page - CONTROL LOCATIONS
    302
  - Control Locations
    303
  - Fuel Mode Control
    304
    
    Page - FUEL MODE CONTROL
    304
  - Ca Sensor Status
    306
    
    Page - CA SENSOR STATUS
    306
  - Cylinder Balancing Diesel
    308
    
    Page - CYLINDER BALANCING DIESEL
    308
  - Cylinder Balancing Diesel
    309
  - Cylinder Balancing Gas
    310
    
    LDU-20 Page - CYLINDER BALANCING GAS
    310
  - Cylinder Balancing Gas
    311
    
    Page - CYLINDER LUBRICATION
    312
    
    LDU-20 Page - Icat
    314
    
    Page - DYNAMIC COMBUSTION CONTROL (DCC)
    318
  - Exhaust Ventilation
    320
    
    LDU-20 Page - EXHAUST VENTILATION
    320
  - Exhaust Valves
    322
    
    LDU-20 Page - EXHAUST VALVES
    322
  - Failure List
    324
    
    LDU-20 Page - FAILURE LIST
    324
  - Failure Simulation
    326
    
    Page - FAILURE SIMULATION
    326
  - Failure Simulation
    327
    
    Page - FUEL SHARING (if Applicable)
    328
  - Fuel System
    330
    
    LDU-20 Page - FUEL SYSTEM
    330
  - Gas Pressure
    332
    
    LDU-20 Page - GAS PRESSURE
    332
  - Gas Admission Valves
    334
    
    Page - GAS ADMISSION VALVES
    334
  - Gav Manual Valve Test
    336
    
    LDU-20 Page - GAV MANUAL VALVE TEST
    336
  - Gvu & Valve Test
    338
    
    LDU-20 Page - GVU & VALVE TEST
    338
  - Knock Control
    340
    
    LDU-20 Page - KNOCK CONTROL
    340
  - Knock Control
    341
  - Log Messages
    342
    
    Page - LOG MESSAGES
    342
  - Main Fuel Injection
    344
    
    LDU-20 Page - MAIN FUEL INJECTION
    344
  - Page Index
    346
  - Performance Data Diesel
    348
    
    LDU-20 Page - PERFORMANCE DATA DIESEL
    348
  - Performance Data Gas
    350
    
    LDU-20 Page - PERFORMANCE DATA GAS
    350
  - Pilot Fuel Injection
    352
    
    LDU-20 Page - PILOT FUEL INJECTION
    352
  - Pilot Fuel Pressure
    354
    
    Page - PILOT FUEL PRESSURE
    354
  - SCAVENGE AIR - EWG (Optional)
    356
    
    Page - SCAVENGE AIR - EWG (Optional)
    356
    
    LDU-20 Page - SCREENSHOT
    358
  - Software Info
    360
    
    LDU-20 Page - SOFTWARE INFO
    360
  - Imo Crc Info
    362
    
    LDU-20 Page - IMO CRC INFO
    362
  - Software Tools
    364
    
    LDU-20 Page - SOFTWARE TOOLS
    364
  - System Status
    366
    
    LDU-20 Page - SYSTEM STATUS
    366
  - System Settings
    368
    
    LDU-20 Page - SYSTEM SETTINGS
    368
    
    LDU-20 Page - TEMPERATURES
    370
  - User Parameters
    372
    
    LDU-20 Page - USER PARAMETERS
    372
  - Gas Leak Test
    374
    
    LDU-20 Page - GAS LEAK TEST
    374
  - Log Entry Data
    376
    
    LDU-20 Page - LOG ENTRY DATA
    376
    
    Page - DATE
    378
    
    LDU-20 Page - ETHERNET
    380
  - Ielba Control
    382
    
    Page - Ielba Control (Optional)
    382
  - Ielba Control
    383
- Manual Control Panel (MCP) - Option for Wice - Pages
  
  384
  - Operate the Manual Control Panel (MCP)
    384
  - MCP Page - MAIN Locked
    385
  - MCP Page - SYSTEM INFO
    388
    
    MCP Page - SYSTEM INFO - Option for Wice
    388
  - System Info
    388
  - MCP Page - TREND
    390
    
    MCP Page - TREND - Option for Wice
    390
  - MCP Page - FUEL MODE CONTROL
    392
    
    MCP Page - FUEL MODE CONTROL - Option for Wice
    392
  - MCP Page - GAS SYSTEM
    394
  - MCP Page - MAIN
    396
  - MCP Page - INSTRUMENTS
    398
  - MCP Page - Adjust User Parameter
    400
    
    MCP Page - Adjust User Parameters
    400
  - MCP Page - Open User Parameters
    400
  - MCP Page - Select User Parameter
    401
  - MCP Page - FUEL / LUBRICATION SYSTEM
    404
  - Fuel / Lubrication System
    405
  - Local Control Cabinet
    406
    
    Local Control Cabinet - General
    406
  - Function Buttons of the Manual Control Panel (MCP)
    407
  - Navigation Menu of the Manual Control Panel (MCP)
    407
- Manual Control Panel (MCP) - Option for WECS-9520 - Pages
  
  410
  - Do Regular Checks for WECS-9520
    410
  - WECS-9520 Manual Control Panel
    412
  - User Parameters
    416
    
    User Parameters and Maintenance Settings for WECS-9520
    416
  - Maintenance Settings
    418
  - Failure ID and LED Indications on FCM-20
    420
    
    Failures and Defects of WECS-9520 Components
    420
  - Failures of Pulse Lubrication
    421
  - WECS-9520 Failure Groups
    421
  - LED Color Codes
    422
  - Red Fail LED and Two-Digit LED Display
    422
  - Examples of Failure Ids
    423
8 Operation

427
- Prepare the Engine before Start - General
  428
- Prepare the Engine before Start
  430
- Cooling Water System with Bypass Cooling
  432
- Cooling Water System Without Bypass Cooling
  433
- Cooling Water System with Circulation
  434
  - Start the Engine - General
    438
- Start the Engine
  440
- Do Checks During Operation - General
  442
- Do Checks During Operation
  444
- Do Regular Safety Checks
  448
- Maneuver the Ship - General
  452
- Maneuver the Ship
  454
- Change-Over the Diesel Fuel - General
  456
- Cylinder Lubricant Quantity
  458
  - Change-Over to and from Gas - General
    460
- Change-Over the Diesel Fuel Automatically
  462
- Change-Over from HFO to MDO Manually
  464
- Change-Over from MDO to HFO Manually
  466
- Change-Over to and from Gas
  468
- Stop the Engine - General
  470
  - Stop the Engine
    472
- Emergency Stop the Engine - General
  474
- Emergency Stop the Engine
  476
- Prepare the Engine after Stop - General
  478
- Prepare the Engine for a Short Service Break
  480
- Prepare the Engine for Standstill Maintenance
  482
9 Service During Operation

487
10 Troubleshooting

509

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WinGD X92DF Manuals

WinGD X92DF Operation Manual (608 pages)

Table of Contents

Table of Contents

List of Tables

2 Safety

4 Design and Function of Systems

5 Design and Function of Components

Group 1 - Engine Frame and Bearings

Group 2 - Cylinder

Group 3 - Crankshaft, Connecting Rod and Piston

Group 4 - Supply Unit Drive and Control Components

Group 5 - Supply Unit, Pumps and Control Valves

Group 6 - Scavenge Air Components

Group 7 - Cylinder Lubrication

Group 8 - Pipes

Group 9 - Monitoring Instruments

6 Control System

Local Display Unit (LDU-20) - Option for UNIC - Pages

Manual Control Panel (MCP) - Option for Wice - Pages

Manual Control Panel (MCP) - Option for WECS-9520 - Pages

8 Operation

9 Service During Operation

10 Troubleshooting

11 Technical Data

12 Operating Media

13 Schematic Diagrams

Schematic Diagrams

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