WinGD X72 Manuals

Manuals and User Guides for WinGD X72. We have 3 WinGD X72 manuals available for free PDF download: Maintenance Manual, Operation Manual

WinGD X72 Operation Manual (516 pages)

Brand: WinGD | Category: Engine | Size: 12 MB

Table of Contents

3
List of Tables

9
- Change Record
  18
- Operation Manual - Change Record
  18
- Technical Documentation Set
  22
- Technical Documentation Set
  23
- Data Module Codes (Descriptive Data)
  24
- Data Module Codes (Procedural Data)
  26
- Data Module Codes (Procedural Data)
  27
- About this Book
  28
- About the Engine
  30
- Main Bearing
  31
  - Side View (Generic)
    31
  - Engine Numbering (Generic)
    32
  - List of Abbreviations
    34
  - List of Abbreviations and Acronyms
    34
- Design and Function of the Engine
  
  39
- Safety
  
  50
- Design and Function of the Systems
  
  65
  - General for Systems
    66
  - Line Codes
    66
  - Line Codes for Systems
    66
  - Cooling Water System
    68
  - Cooling Water System (Generic and Simplified)
    69
  - Wash-Water System
    70
  - System Oil System
    72
  - Thrust Bearing
    73
    
    System Oil System (Generic and Simplified)
    73
    
    Servo Oil System
    74
    
    Cylinder Oil System
    76
  - Lubricating Quill
    76
    
    Starting Air System
    78
  - Starting Air Shut-Off Valve
    78
    
    Starting Air System (Generic and Simplified)
    79
    
    Scavenge Air System
    80
    
    Control Air System
    82
  - Starting Valve
    78
  - Control Air Supply
    82
    
    Exhaust Gas System
    84
    
    Fuel System
    86
  - Supply Unit
    86
  - Fuel Pump
    88
    
    Fuel System with FLV (Generic and Simplified)
    88
  - Pressure Control Valve
    89
    
    Fuel System with ICU (Generic and Simplified)
    89
    
    HP Selective Catalytic Reduction System
    90
    
    HP SCR System - Layout
    91
    
    Operation Limits of Exhaust Gas Temperature after Exhaust Gas Manifold
    92
    
    HP SCR System - Emergency Bypass
    93
    
    HP SCR System - Change from Tier III to Bypass
    94
    
    HP SCR System - Purging and Venting
    95
    
    HP SCR System - Preparation
    97
    
    HP SCR System - Tier III
    98
    
    Hp Scr
    99
    
    HP SCR System - Principal Control Configuration
    99
    
    Control Box E48
    99
    
    Control Box E49
    99
    
    Control Box E50
    102
    
    Hp Scr System Status (Main Page)
    103
    
    Page - HP SCR SYSTEM STATUS (MAIN PAGE)
    103
    
    Hp Scr System Overview
    104
    
    Page - HP SCR SYSTEM OVERVIEW
    104
    
    Hp Scr Interfaces
    105
    
    Page - HP SCR INTERFACES
    105
    
    Hp Scr Manual Valve Control
    106
    
    Page - HP SCR MANUAL VALVE CONTROL
    106
    
    Hp Scr Software Info
    107
    
    Page - HP SCR SOFTWARE INFO
    107
    
    Page - HP SCR
    108
    
    LP Selective Catalytic Reduction System
    110
    
    LP SCR Temperature Controlled (Example)
    111
    
    LP SCR Bypass Rate Controlled (Example)
    112
    
    LP SCR Control System Layout
    114
    
    LP SCR System - Principal Control Configuration
    115
    
    Control Box E70 with Option SPC
    116
    
    Control Box E71 with Option SPC
    117
    
    Control Boxes E72 and E73
    118
    
    Lp Scr System Status (Main Page)
    119
    
    Page - LP SCR SYSTEM STATUS (MAIN PAGE)
    119
    
    Lp Scr System Overview
    120
    
    Page - LP SCR SYSTEM OVERVIEW
    120
    
    Lp Scr Interfaces
    121
    
    Page - LP SCR INTERFACES
    121
    
    Lp Scr Software Info
    122
    
    Page - LP SCR SOFTWARE INFO
    122
    
    Lp Scr Page Index
    123
    
    Page - LP SCR
    123
    
    Steam Production Control System
    124
    
    Example of SPC
    124
    
    Page - STEAM PRODUCTION CONTROL
    125
    
    LDU for the Steam Boost Mode
    127
    
    Synchro Phasing System
    130
    
    Page for Operation Mode "Control on
    131
    
    Page for Adjusting the Set Point
    132
    
    Page for Operation Mode "Off
    133
    
    Page for Operation Mode "Estimate Only
    134
    
    Page for Crank Angle and Speed States
    135
4 Design and Function of the Components

137
- Exhaust Valve Control Unit
  137
- Flow Limiting Valve
  137
- Fuel Pump Actuator
  137
- Group 6 - Scavenge Air System
  
  137
  - Scavenge Air Receiver
    137
  - Turbocharger
    137
  - Auxiliary Blower
    138
  - Auxiliary Blower Switch Box
    138
  - Scavenge Air Cooler
    138
- Group 1 - Framework and Bearings
  
  140
  - Bedplate
    140
  - Main
    142
  - Main Bearing (Generic)
    142
    
    Main Bearing
    142
    
    Thrust Bearing
    144
  - Thrust Bearing (Generic)
    145
    
    Monoblock Column
    146
    
    Tie Rod
    148
  - Cylinder - Cooling Water Outlet (Generic)
    150
- Group 2 - Cylinder
  
  150
  - Cylinder Liner
    150
  - Lubricating Quill
    152
  - Piston Rod Gland
    154
  - Direct Controlled Injection Valve
    156
  - Starting Valve
    158
  - Exhaust Valve (Generic)
    160
    
    Exhaust Valve
    160
- Group 3 - Crankshaft, Connecting Rod and Piston
  
  162
  - Crankshaft
    162
  - Torsional Vibration Damper
    164
  - Axial Vibration Damper (Generic)
    168
    
    Axial Vibration Damper
    168
    
    Turning Gear
    170
  - Connecting Rod and Connecting Rod Bearing (Generic)
    172
    
    Connecting Rod and Connecting Rod Bearing
    172
    
    Crosshead and Guide Shoe
    174
    
    Piston
    176
- Group 4 - Drive Supply Unit and Control Elements
  
  178
  - Supply Unit Drive
    178
  - Starting Air Shut-Off Valve (Example)
    180
    
    Starting Air Shut-Off Valve
    180
  - Control Air Supply (Generic)
    182
    
    Control Air Supply
    182
    
    Local Maneuvering Stand for UNIC
    184
    
    Pick-Up for Speed Measurement
    186
- Group 5 - Supply Unit, Pumps and Control Valves
  
  188
  - Servo Oil Pump
    188
  - Supply Unit
    190
  - Fuel Pump
    192
  - Pressure Control Valve
    194
  - Flow Limiting Valve
    196
  - Exhaust Valve Control Unit
    198
  - Fuel Pump Actuator
    200
- Group 6 - Scavenge Air System
  
  202
  - Scavenge Air Receiver
    202
  - Scavenge Air Receiver - Cross Section (Example)
    203
    
    Turbocharger
    204
  - Switch Box (Generic)
    208
  - Cylinder Lubrication
    214
  - Cylinder Lubricating Pump
    214
  - Effect of Second Order Moments (M2V) of the Engine
    216
  - Ielba - Function
    217
  - Ielba - Control Cabinet
    219
  - Ielba - Control Cabinet
    220
  - Ielba - Error Indication
    221
  - Crank Angle Sensor Unit on Flywheel (Example)
    225
  - Oil Mist Detector - Schematic Diagram (Example)
    229
5 Control System of the Engine

231
- Engine Control System UNIC
  232
- ECS Modules
  233
- Signal Flow Diagram
  236
- Intelligent Combustion Control
  238
- ICC - Pressure Diagram
  239
- ICC - Control Schematic
  240
- Local Display Unit (LDU-20) Pages for UNIC
  242
  - Pages - General
    242
  - Page - MAIN
    242
- Control Locations
  248
  - Page - CONTROL LOCATIONS
    248
- Control Locations
  249
- Ca Sensor Status
  250
  - Page - CA SENSOR STATUS
    250
- Cylinder Balancing Diesel
  252
  - Page - CYLINDER BALANCING DIESEL
    252
- Cylinder Balancing Diesel
  253
  - Page - CYLINDER LUBRICATION
    254
  - Page - Icat
    256
- Dynamic Combustion Control (DCC)
  260
  - Page - DYNAMIC COMBUSTION CONTROL (DCC)
    260
- Exhaust Ventilation
  262
  - Page - EXHAUST VENTILATION
    262
- Exhaust Ventilation
  263
- Exhaust Valves
  264
  - Page - EXHAUST VALVES
    264
- Failure List
  266
  - Page - FAILURE LIST
    266
- Failure Simulation
  268
  - Page - FAILURE SIMULATION
    268
- Failure Simulation
  269
- Fuel System
  270
  - Page - FUEL SYSTEM
    270
- Knock Control
  272
  - Page - KNOCK CONTROL
    272
- Knock Control
  273
- Log Messages
  274
  - Page - LOG MESSAGES
    274
- Main Fuel Injection
  276
  - Page - MAIN FUEL INJECTION
    276
- Performance Data Diesel
  278
  - Page - PERFORMANCE DATA DIESEL
    278
- Pilot Fuel Injection
  280
  - Page - PILOT FUEL INJECTION
    280
- Pilot Fuel Pressure
  282
  - Page - PILOT FUEL PRESSURE
    282
- SCAVENGE AIR - EWG (Optional)
  284
  - Page - SCAVENGE AIR - EWG (Optional)
    284
  - Page - SCREENSHOT
    286
- Software Info
  288
  - Page - SOFTWARE INFO
    288
- Imo Crc Info
  290
  - Page - IMO CRC INFO
    290
- Software Tools
  292
  - Page - SOFTWARE TOOLS
    292
- System Status
  294
  - Page - SYSTEM STATUS
    294
- System Settings
  296
  - Page - SYSTEM SETTINGS
    296
  - Page - TEMPERATURES
    298
- User Parameters
  300
  - Page - USER PARAMETERS
    300
- Log Entry Data
  302
  - Page - LOG ENTRY DATA
    302
  - Page - DATE
    304
  - Page - ETHERNET
    306
- 5.4 Control Pages for Other Systems
  
  308
  - Overview
    308
    
    Local Display Unit (LDU-20) - General
    308
  - Color Display - General Items
    309
    
    Operate the Local Display Unit (LDU-20)
    310
  - Navigation Menu
    311
- Operation of the Engine
  
  319
8 Service During Operation

393

WinGD X72 Maintenance Manual (556 pages)

Brand: WinGD | Category: Engine | Size: 33 MB

Modification Service

3
- Removal
  4
Group0 General Information Group 0

7
- Table of Contents
  7
- General
  8
- Spare Parts
  8
- Group7
  9
- Removal
  11
Cylinder Liner and Cylinder Cover Group 2

12
- General Safety Precautions
  17
Clearance Table

27
- Clearance Table
  28
- Crankshaft and Thrust Bearing
  28
- Crankshaft and Main Bearing
  30
- Crosshead Guide
  32
- Cylinder Liner
  34
- Piston Rod Gland
  36
- Exhaust Valve
  38
- Exhaust Valve
  39
  - Top and Bottom End Bearings to Connecting Rod
    40
  - Piston Cooling and Crosshead Lubricating Link
    42
  - Piston and Piston Rings
    44
  - Driving Wheels for Supply Unit
    46
  - Fuel and Servo Pump Units
    48
  - Fuel Pump
    50
  - Integrated Electric Balancer
    52
  - Tightening Values of Important Screwed Connections
    55
  - 0352−1/A1
    62
  - 0352−2/A1
    68
  - 0360−1/A1
    73
  - Removal
    76
  - Tension Check
    90
  - Removal
    99
  - General
    119
  - Removal
    120
- Cylinder Liner and Cylinder Cover Group
  
  123
  - 2124−1/A1
    125
    
    Removal and Installation
    127
  - Measure the Bore
    125
  - 2124−2/A1
    127
    
    Remove Unwanted Material, Dress the Lubricating Grooves and Scavenge Ports
    135
  - 2124−3/A1
    138
- 2138−1/A2
  
  140
Replace, Assembling, Wear Measurement

145
- Procedure One
  146
  - Piston Rod Gland − Removal
    146
  - Piston Rod Gland − Disassemble
    147
  - Wear Measurement
    147
  - Piston Rod Gland − Assemble
    149
  - Piston Rod Gland − Installation
    151
- Procedure Two
  152
  - Piston Rod Gland − Removal
    152
  - Piston Rod Gland − Assemble
    154
  - Piston Rod Gland − Disassemble
    154
  - Wear Measurement
    154
  - Piston Rod Gland − Installation
    155
- Cylinder Cover
  
  157
- 2722−1/A1
  
  173
  - Removal
    173
  - Caution
    174
- (Injection Valve with FAST)
  
  177
  - Injection Valve
    180
  - Removal
    181
- Starting Valve: Removal, Disassemble, Grinding, Assemble, Installation
  
  186
- 2728−1/A1
  
  187
- Exhaust Valve − Removal and Installation
  
  189
  - 2751−1/A1
    191
- Exhaust Valve
  
  189
Disassemble and Assemble

195
- 2 Exhaust Valve − Disassemble
  
  197
  - 2751−2/A1
    197
  - Valve Drive − Disassemble
    197
  - Valve Spindle − Remove
    197
  - Guide Bush − Removal
    198
- 3 Exhaust Valve − Assemble
  
  198
  - Guide Bush − Installation
    198
  - Valve Spindle − Installation
    199
  - Valve Drive − Assemble
    199
  - Damper Setting
    200
  - Valve Stroke Sensor − Installation
    201
  - Throttle
    201
  - Non-Return Valve
    201
  - Oil Supply to Valve Guide
    201
  - 2751−3/A1
    205
    
    Valve Head − Grind the Seating Surface
    209
  - 2751−4/A1
    209
- Crankshaft, Connecting Rod and Piston Group
  
  211
- Crankshaft: Measuring Crank Deflection
  
  211
- 3103−1/A1
  
  213
- Vibration Damper
  
  217
  - Silicone Fluid Sample
    217
  - 3130−1/A1
    217
  - Inspection − GEISLINGER Vibration Damper
    221
  - 3130−2/A1
    221
  - Removal
    225
- 3140−1/A1
  
  226
- Turning Gear: Teeth and Screwed Connections − Check
  
  228
- 3206−1/A1
  
  229
  - 3303−2/A1
    233
- Connecting Rod
  
  233
  - Removal
    233
  - 3303−3/A1
    241
    
    Removal and Installation
    249
  - Top End Bearing − Removal, Inspection and Installation
    241
  - 3303−4/A1
    249
    
    Top End Bearing Cover − Removal, Inspection and Installation
    259
  - 3303−5/A1
    259
- Crosshead
  
  263
  - Clearance Checks
    263
  - 3326−1/A1
    263
  - Crosshead Pin − Removal, Installation, Clearance Checks
    265
  - 3326−2/A1
    265
  - 3403−1/A1
    275
- Piston
  
  275
  - Removal and Installation
    275
    
    Removal
    277
    
    Disassemble and Assemble
    281
  - 3403−3/A1
    281
    
    3403−4/A1
    285
    
    Top Surface Check
    285
Wear of Piston Rings and Ring Grooves

287
- 3425−1/A1
  
  288
  - Piston Rings − Rate of Wear
    288
    
    Chrome-Ceramic Layer − Piston Installed
    288
    
    Rate of Wear
    289
    
    Service Life − Calculate
    290
- Piston Rings: Wear of Piston Rings and Ring Grooves
  
  288
  - Piston Ring Grooves
    291
    
    Piston Ring Clearance (Piston Installed)
    291
    
    Piston Ring Clearance (Piston Removed)
    292
    
    Piston Rings − Removal
    292
    
    Used Piston Rings − Installation
    294
    
    New Piston Rings − Installation
    295
  - Piston Rings − Storage
    295
- Group 4
  
  297
  - General
    299
    
    Replacing the Gear Wheel on the Crankshaft
    304
  - Running and Backlash Clearances and Tooth Condition
    299
  - 4103−2/A1
    305
- 4325−1/A1
  
  309
- Group 5
  
  315
  - 5556−1/A1
    319
    
    Removal of a Seized Pump Plunger
    337
  - 5556−2/A1
    337
Removal, Check, Installation

341
- Removal
  
  342
  - Preparation
    343
  - Adjustment Procedure
    344
  - Setpoint Check
    344
- Fuel Pressure Control Valve: Removal, Check, Installation
  
  342
- 5562−1/A1
  
  342
- 5562−1/A2
  
  347
  - Removal
    351
- 5562−2/A1
  
  352
- Installation
  
  353
- 5562−3/A1
  
  355
  - Removal
    357
  - 5581−1/A1
    361
  - Camshaft and Bearing Shells − Removal and Installation
    361
  - Removal
    363
  - 5583−1/A1
    367
- Fuel Pump Actuator
  
  367
  - Connection to Fuel Pump
    367
- General
  
  367
  - Removal
    371
  - Servo Oil Pump − Removal and Installation (with Hawe SOP)
    372
- Servo Pump Unit
  
  371
Exhaust Valve Control Unit: Removal, Disassemble, Assemble, Installation

379
- Assemble
  380
- Disassemble
  380
- 5612−1/A1
  
  381
  - Installation
    381
  - Completion
    381
  - Relief Valve
    382
- Group 6
  
  383
- 6420-1/A1
  
  385
- Scavenge Air Receiver − Checks and Cleaning
  
  385
Maintenance

389
- General
  389
- 2 Procedure One
  
  390
  - Preparation
    390
  - Removal
    390
- 6545-1/A1
  
  391
  - Installation
    392
- 3 Procedure Two
  
  393
  - Preparation
    393
  - Removal
    393
  - Installation
    394
- 6606-1/A1
  
  397
- 1 General
  
  397
- 6708-1/A1
  
  415
- 6735-1/A1
  
  421
- Integrated Electric Balancer (Ielba) Bearing Replacement and Adjustment
  
  423
- Group 7
  
  423
Cylinder Lubrication System

425
- Cylinder Lubrication System
  
  426
- Cylinder Lubricating System
  
  427
  - Cylinder Lubricating System − Operate
    427
  - Function Check
    427
- Flex Lube Pump
  
  427
  - Checks
    427
  - Manual Release − One Lube Pulse
    427
- 7218−1/A1
  
  428
- Cylinder Lubricating System − Bleed
  
  428
  - Flex Lube Pump
    428
  - Oil Pipes
    428
- Duplex Filter
  
  429
  - Clogged Filter Element − Replace
    429
  - Filter Element − Clean
    429
- Cylinder Lubricating System
  
  429
Integrated Electric Balancer, Bearing Replacement and Adjustment

431
- 1 General
  
  432
  - 7758−1/A1
    433
- 2 Preparation
  
  433
- 3 Counterweights − Lock
  
  433
  - Top Counterweight
    433
  - Bottom Counterweight
    433
- 4 Bearings − Replace
  
  434
  - Bearing − Engine Side
    434
  - Removal
    434
  - Bearing − Outer Side
    437
- 5 Check
  
  439
  - Bearing Clearance
    439
  - Measure Backlash
    439
  - Adjust Bearings
    441
- 6 Final Steps
  
  443
  - 7762−1/A1
    445
  - Piping
    
    449
    
    Exhaust Waste Gate (Low-Load Tuning)
    449
    
    8155−1/A1
    451
    
    SCR Valve − Removal and Installation
    451
    
    HP Servo Oil Pipe: Removal, Grind the Sealing Faces and Installation (with HAWE SOP)
    462
    
    8460−1/A1
    469
    
    8733−1/A1
    473
    
    8752−1/A1
    477
    
    Removal
    477
  - Crank Angle Sensor Unit, Tools
    
    491
    
    9223−1/A1
    491
    
    9308−1/A1
    495
    
    Removal
    495
    
    9403−2/A1
    501
    
    Configuration and Application
    501
    
    9403−3/A1
    503
    
    General Instructions
    515
    
    9403−4/A1
    516
    
    9403−5/A1
    520
    
    Standard Tools
    521
    
    Recommended Special Tools
    553

WinGD X72 Operation Manual (514 pages)

Brand: WinGD | Category: Engine | Size: 16 MB

Modification Service

5
- Table of Contents
  5
- 0250-1/A1
  15
- 0710-1/A1
  16
- 0000-1/A1
  23
- 0010-1/A1
  31
- 0035-1/A1
  33
  - Abbreviations
    33
- 0110-1/A1
  52
General

63
- 0210/1-A1
  64
  - Safety Precautions and Warnings (General Data)
    64
    
    Clean Areas
    64
    
    Fire
    64
    
    Tools
    65
    
    Spare Parts
    65
    
    Crankcase Doors − Open
    65
    
    Temperature
    66
    
    Crankcase, Cylinder, Exhaust Pipes and Scavenge Air Receiver
    66
    
    Carbon Dioxide (CO2) Gas
    66
    
    Crankcase Doors − Close
    66
    
    Turning Gear
    67
    
    Instruments
    67
    
    Frost Hazard
    67
- 0220-1/A1
  70
- 0250-2/A1
  79
- 0270-1/A1
  88
  - General
    91
Faults in High Pressure Fuel System

113
- Faults in High Pressure Fuel System
  
  114
- 1 Defective Fuel Pump
  
  114
  - Causes
    114
- 2 Defective Fuel Pump Actuator
  
  114
  - Fault Identification
    114
  - Procedure
    114
- 3 Defective Injection Valve
  
  116
  - Fault Identification
    116
  - Causes
    116
  - Procedures
    117
- 4 Defective Flow Limiter Valve
  
  117
- 5 Defective Pressure Control Valve
  
  118
  - Fault Identification
    118
  - Causes
    118
  - Procedure
    118
  - 0530-1/A1
    129
  - Failure
    129
  - 0620-1/A1
    146
General

147
- Heavy Fuel Oil
  
  148
  - 0710-1/A1
    148
- Diesel Engine Fuels
  
  148
- Data about Heavy Fuel Oil Specifications
  
  151
  - Viscosity
    151
  - Density
    152
  - Calculated Carbon Aromaticity Index (CCAI)
    152
  - Sulphur
    152
  - Flash Point
    152
  - Hydrogen Sulphide
    152
  - Acid Number
    153
  - Sediment, Carbon and Asphaltenes
    153
  - Pour Point
    153
  - Water
    153
  - Ash and Trace Metals
    153
  - Used Lubricating Oil and Chemical Waste
    154
- Data about Distillate Fuel Specifications
  
  156
  - Viscosity
    156
  - Density
    156
  - Cetane Index
    156
  - Sulphur
    156
  - Flash Point
    156
  - Hydrogen Sulphide
    157
  - Acid Number
    157
  - Sediment
    157
  - Pour Point
    157
  - Water
    157
  - Ash and Trace Metals
    157
  - Used Lubricating Oil and Other Contamination
    157
- Bio-Derived Products and Fatty Acid Methyl Esters
  
  158
- Fuel Additives
  
  158
- General
  
  159
  - 0720-1/A1
    160
Lubricating Oils

167
- System
  167
- 0750/1A1
  168
  - Oil Care
    168
    
    Limits for Selected System Oil Parameters
    168
    
    Particle Size and Count
    170
    
    Oil Samples
    173
  - Cylinder Lubricating Oil
    174
    
    Oil Samples − Piston Underside Drain or Scrape-Down
    174
    
    Fuel Sulphur Content and Cylinder Lubricating Oil Base Number
    177
    
    General Recommendations
    179
    
    Intermediate BN Lubricating Oils
    180
  - Turbocharger Oil
    180
  - Turning Gear Oil
    180
  - Lubricants − Flywheel and Pinion Gear Teeth
    180
  - Environmentally Acceptable Lubricants
    180
  - Applicable Lubricating Oils
    181
    
    Lubricating Oil Instruction and Liability
    181
    
    Cylinder Lubricating Oils
    182
    
    System Oils
    184
    
    Lubricants − Flywheel and Pinion Gear Teeth
    184
- 2303-1/A1
  220
  - Piston Rod Gland
    220
  - General
    221
- 3326-1/A1
  237
- Group 4
  243
−1/A1 Engine Control System

245
- Engine Control System
  
  246
  - 4002-1/A1
    246
- 2 System Description
  
  246
  - Installation on the Engine
    251
  - Power Supplies
    251
  - Redundancy
    251
- 3 Engine Control System − Functions
  
  252
  - Starting Valve Control
    252
  - Servo Oil Pressure Control
    253
  - Exhaust Valve Control
    254
  - Cylinder Lubricating Control
    255
  - Engine Speed and Crank Angle Sensor
    257
  - Crank Angle Determination Algorithm (ADA)
    258
  - Diesel Fuel Pressure Control
    260
  - Diesel Fuel Injection Control
    262
- 4 External Control Systems
  
  264
  - Communication between ECS and External Systems
    264
  - Propulsion Control System
    264
  - Alarm and Monitoring System
    265
  - Unic
    266
−2/A1 Local Control Panel / Local Display Unit (Ldu−20)

267
- 4002-2/A1
  268
  - Local Control Panel / Local Display Unit (LDU−20)
    268
  - Installed Components
    268
  - Electronic Components
    268
  - Ldu−20
    268
  - ME Tachometer
    268
  - Emergency Stop Button
    268
  - Telegraph
    268
  - Components
    268
  - Remote Control
    268
  - General
    270
  - User Guide
    271
  - MAIN Page
    272
  - Control Locations
    274
  - Fuel System
    276
  - Cylinder Balancing
    278
  - Fuel Injection
    280
  - Exhaust Valve
    282
  - Cylinder Lubrication
    284
  - User Parameters
    286
  - Performance Data
    289
  - Temperatures − Cylinder Liner Wall and Exhaust Gas
    291
  - Crank Angle
    292
  - Software Info
    294
  - Log Messages
    295
  - System Status
    297
  - USB Page
    299
  - System Settings
    301
  - Ethernet
    302
  - Date
    303
  - Screenshot
    303
Engine Control

309
- 4003-1/A1
  310
- Engine Control
  310
  - Preparation
    310
  - Engine Start
    310
  - Reverse
    310
  - Engine Stop
    310
  - Control Transfer
    311
  - Engine Control System Checks
    312
  - General
    312
  - Control Air Supply Unit
    312
  - ECS Start
    313
  - Safety and Alarm System
    313
  - Auxiliary Blowers
    315
  - Servo Oil System
    316
  - Exhaust Valve Drive
    316
  - Cylinder Lubrication
    317
  - Fuel System
    317
  - Starting System and Start Interlock
    317
  - Overspeed Limit
    319
  - Engine Start on Fuel
    319
- Designations
  322
- 4003-2/A1
  329
- 4325-1/A1
  354
- 4605-1/A1
  355
- 4605-1/A2
  359
- 6420-1/A1
  384
- 6545-1/A1
  391
- Switch Box
  392
- 6606-1/A1
  394
- 6735-1/A1
  399
−1/A1 Cylinder Lubrication

405
- Cylinder Lubricating Oil Supply
  407
  - Supply Pipe − Cylinder Lubricating Oil
    407
- 7218-1/A1
  408
  - Servo Oil Supply
    409
  - Cylinder Lubricating Pump
    410
    
    General
    410
    
    Function
    410
    
    Cylinder Lubricating Pump − Bleed
    410
    
    Cylinder Lubricating Pump/Components − Maintenance
    410
  - Cylinder Lubricating System − Bleed
    412
  - Lubricating Quill
    413
  - Cylinder Lubricating System − Control
    414
    
    Control System
    414
    
    Radial Oil Supply
    415
    
    Vertical Oil Supply
    415
    
    Lubricating Oil Feed Rate − Adjustment
    416
  - General
    419
- 7218-3/A3
  420
−1/A1 Lubricating Oil System

433
- 8016-1/A1
  434
  - Lubricating Oil System
    434
    
    Dirty Oil Samples
    434
  - Servo Oil System
    436
    
    Servo Oil
    436
  - Servo Oil Leakage
    438
    
    Leakage and Oil Drains
    438
    
    Leakage Inspection Points
    439
  - Servo Oil Rail
    441
    
    Pressurization
    441
    
    Pressure Release
    441
  - General
    443
- 8825-1/A1
  467
- And
  467
Selective Catalytic Reduction System

477
- Selective Catalytic Reduction System
  478
  - SCR System
    478
  - SCR System to Engine Interface
    478
- Function
  482
- Operation Modes
  489
  - Tier II Without SCR Operation
    489
  - SCR Heating − Prepare
    489
  - Tier
    490
- Control and Automation System
  491
  - SCR Valve Control Cabinet E48
    491
  - SCR Automation Cabinet
    491
- User Interfaces
  493
  - Global Buttons and Status Indications
    495
  - Ldu
    496
  - SCR Operation Mode − Change
    502
  - Automatic Valve Movement − Procedure
    503
- AMS Alarms
  504
- Effects on Engine Performance
  504
- General
  505

WinGD Categories

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More WinGD Manuals

WinGD X72 Manuals

WinGD X72 Operation Manual (516 pages)

Table of Contents

Table of Contents

List of Tables

Design and Function of the Engine

Safety

Design and Function of the Systems

4 Design and Function of the Components

Group 6 - Scavenge Air System

Group 1 - Framework and Bearings

Group 2 - Cylinder

Group 3 - Crankshaft, Connecting Rod and Piston

Group 4 - Drive Supply Unit and Control Elements

Group 5 - Supply Unit, Pumps and Control Valves

Group 6 - Scavenge Air System

5 Control System of the Engine

5.4 Control Pages for Other Systems

Operation of the Engine

8 Service During Operation

Technical Data

Schematic Diagrams

Schematic Diagrams

WinGD X72 Maintenance Manual (556 pages)

Table of Contents

Modification Service

Group0 General Information Group 0

Cylinder Liner and Cylinder Cover Group 2

Clearance Table

Cylinder Liner and Cylinder Cover Group

2138−1/A2

Replace, Assembling, Wear Measurement

Cylinder Cover

2722−1/A1

(Injection Valve with FAST)

Starting Valve: Removal, Disassemble, Grinding, Assemble, Installation

2728−1/A1

Exhaust Valve − Removal and Installation

Exhaust Valve

Disassemble and Assemble

2 Exhaust Valve − Disassemble

3 Exhaust Valve − Assemble

Crankshaft, Connecting Rod and Piston Group

Crankshaft: Measuring Crank Deflection

3103−1/A1

Vibration Damper

3140−1/A1

Turning Gear: Teeth and Screwed Connections − Check

3206−1/A1

Connecting Rod

Crosshead

Piston

Wear of Piston Rings and Ring Grooves

3425−1/A1

Piston Rings: Wear of Piston Rings and Ring Grooves

Group 4

4325−1/A1

Group 5

Removal, Check, Installation

Removal

Fuel Pressure Control Valve: Removal, Check, Installation

5562−1/A1

5562−1/A2

5562−2/A1

Installation

5562−3/A1

Fuel Pump Actuator

General

Servo Pump Unit

Exhaust Valve Control Unit: Removal, Disassemble, Assemble, Installation

5612−1/A1

Group 6

6420-1/A1

Scavenge Air Receiver − Checks and Cleaning

Maintenance

2 Procedure One

6545-1/A1

3 Procedure Two

6606-1/A1

1 General