WinGD X72-B Marine Engines Manuals

Manuals and User Guides for WinGD X72-B Marine Engines. We have 1 WinGD X72-B Marine Engines manual available for free PDF download: Operation Manual

WinGD X72-B Operation Manual (526 pages)

Brand: WinGD | Category: Engine | Size: 14 MB

Table of Contents

3
List of Illustrations

13
1 Introduction

19
- 1 Introduction
  
  33
  - 1 Introduction
    
    19
    
    Change Record
    20
    
    Operation Manual - Change Record
    20
    
    Record
    20
    
    Preface
    22
    
    Set
    24
    
    Technical Documentation Set
    24
    
    Technical Documentation
    25
    
    Data Module Codes
    26
    
    Data Module Codes (Descriptive Data)
    26
    
    Data)
    26
    
    Data Module Codes (Procedural Data)
    28
    
    Data)
    28
    
    About this Book
    30
    
    About the Engine
    32
    
    Side View (Generic)
    33
    
    Engine Numbering (Generic)
    34
    
    List of Abbreviations
    36
    
    List of Abbreviations and Acronyms
    36
- List of Illustrations
  
  33
2 Safety

41
- Service Letters
  42
  - Letters
    42
- Safety Precautions and Safety Guidelines
  44
  - Guidelines
    44
- Contamination and Fire in the Scavenge Air Spaces
  50
- Spaces
  50
  - 2.4 Fire-Fighting in the Scavenge Air
    51
  - Contamination and Fire in the Scavenge Air
    51
- Fire-Fighting in the Scavenge Air Space
  52
  - Space
    52
- Explosions in the Crankcase
  54
- Prevent Explosions in the Access to Engine Spaces
  56
  - Crankcase
    56
- Prevent Explosions in the Crankcase
  56
- Access to Engine Spaces
  58
- General Safety Lifting Instructions
  60
- 3 Design and Function of the Engine
  
  63
  - 3 Design and Function of the Engine
    
    61
    
    Short Description of the Engine
    62
    
    Pressure - Volume Diagram and Schematic of the Two-Stroke Diesel Cycle
    63
    
    Operating Range
    64
    
    Use of the Engine
    64
    
    Tuning Options
    66
    
    The Relation between Engine and Propeller
    68
    
    Schematic Diagram - Relation Speed/Power (FPP)
    69
  - Operation
    
    70
4 Design and Function of Systems

71
- 4 Design and Function of Systems
  
  72
  - 4 Design and Function of Systems
    
    71
    
    General for Systems
    72
    
    Line Codes
    72
    
    Line Codes for Systems
    72
    
    Cooling Water System
    74
    
    Wash Water System
    76
    
    Wash-Water System (Generic and Simplified)
    77
    
    System Oil System
    78
    
    System Oil System (Generic and Simplified)
    79
    
    Servo Oil System
    80
    
    Cylinder Oil System
    82
  - Technical Data
    
    82
    
    Starting Air System
    84
    
    Starting Air System (Generic and Simplified)
    85
    
    Scavenge Air System
    86
    
    Control Air System
    88
    
    Exhaust Gas System
    90
    
    Fuel System
    92
    
    Fuel System with FLV (Generic and Simplified)
    94
    
    Fuel System with ICU (Generic and Simplified)
    95
    
    HP Selective Catalytic Reduction System
    96
    
    HP SCR System - Layout
    97
    
    Operation Limits of Exhaust Gas Temperature after Exhaust Gas Manifold
    98
    
    HP SCR System - Emergency Bypass
    99
    
    HP SCR System - Change from Tier III to Bypass
    100
    
    HP SCR System - Purging and Venting
    101
    
    HP SCR System - Emergency Bypass
    102
    
    HP SCR System - Preparation
    103
    
    HP SCR System - Tier III
    104
    
    Control Box E48
    105
    
    Control Box E49
    105
    
    Control Box E50
    105
    
    HP SCR System - Principal Control Configuration
    105
    
    Hp Scr System Status (Main Page)
    109
    
    Page - HP SCR SYSTEM STATUS (MAIN PAGE)
    109
    
    Hp Scr System Overview
    110
    
    LDU-20 Page - HP SCR SYSTEM OVERVIEW
    110
    
    Hp Scr Interfaces
    111
    
    LDU-20 Page - HP SCR INTERFACES
    111
    
    Hp Scr Manual Valve Control
    112
    
    LDU-20 Page - HP SCR MANUAL VALVE CONTROL
    112
    
    Hp Scr Software Info
    113
    
    LDU-20 Page - HP SCR SOFTWARE INFO
    113
    
    Hp Scr Page Index
    114
    
    Page - HP SCR
    114
    
    LP Selective Catalytic Reduction System
    116
    
    LP SCR Temperature Controlled (Example)
    117
    
    LP SCR Bypass Rate Controlled (Example)
    118
    
    LP SCR Control System Layout
    120
    
    LP SCR System - Principal Control Configuration
    121
    
    Control Box E70 with Option SPC
    122
    
    Control Box E71 with Option SPC
    123
    
    Control Boxes E72 and E73
    124
    
    Lp Scr System Status (Main Page)
    125
    
    Page - LP SCR SYSTEM STATUS (MAIN PAGE)
    125
    
    LDU-20 Page - LP SCR SYSTEM OVERVIEW
    126
    
    Lp Scr System Overview
    126
    
    LDU-20 Page - LP SCR INTERFACES
    127
    
    Lp Scr Interfaces
    127
    
    LDU-20 Page - LP SCR SOFTWARE INFO
    128
    
    Lp Scr Software Info
    128
    
    Lp Scr Page Index
    129
    
    Page - LP SCR
    129
    
    Example of SPC
    130
    
    Steam Production Control System
    130
    
    LDU-20 Page - STEAM PRODUCTION CONTROL
    131
    
    LDU for the Steam Boost Mode
    133
5 Design and Function of Components

135
- 5 Design and Function of Components
  
  140
  - Group 1 - Engine Frame and Bearings Bedplate
    
    138
    
    Main Bearing
    140
    
    Main Bearing (Generic)
    140
    
    Thrust Bearing
    142
    
    Thrust Bearing (Generic)
    143
    
    Monoblock Column
    144
    
    Tie Rod
    146
  - Group 2 - Cylinder Cylinder Liner
    
    148
    
    Cylinder - Cooling Water Outlet (Generic)
    148
    
    Lubricating Quill
    150
    
    Piston Rod Gland
    152
    
    Direct Controlled Injection Valve
    154
    
    Starting Valve
    156
    
    Exhaust Valve
    158
    
    Exhaust Valve (Generic)
    158
  - Group 3 - Crankshaft, Connecting Rod and Piston Crankshaft
    
    160
    
    Torsional Vibration Damper
    162
    
    Axial Vibration Damper
    166
    
    Axial Vibration Damper (Generic)
    166
    
    Turning Gear
    168
    
    Connecting Rod and Connecting Rod Bearing
    170
    
    Connecting Rod and Connecting Rod Bearing (Generic)
    170
    
    Crosshead and Guide Shoe
    172
    
    Piston
    174
  - Group 4 - Supply Unit Drive and Control Components Supply Unit Drive
    
    176
    
    Starting Air Shut-Off Valve
    178
    
    Starting Air Shut-Off Valve (Example)
    178
    
    Control Air Supply
    180
    
    Control Air Supply (Generic)
    180
    
    Pick-Up for Speed Measurement
    182
  - Group 5 - Supply Unit, Pumps and Control Valves Servo Oil Pump
    
    184
    
    Supply Unit
    186
    
    Fuel Pump
    188
    
    Pressure Control Valve
    190
    
    Flow Limiting Valve
    192
    
    Exhaust Valve Control Unit
    194
    
    Fuel Pump Actuator
    196
  - Group 6 - Scavenge Air Components Scavenge Air Receiver
    
    198
    
    Scavenge Air Receiver - Cross Section (Example)
    199
    
    Turbocharger
    200
    
    Auxiliary Blower
    202
    
    Auxiliary Blower Switch Box
    204
    
    Switch Box
    204
    
    Scavenge Air Cooler
    206
    
    Water Separator
    208
  - Group 7 - Cylinder Lubrication and Balancer Cylinder Lubrication
    
    210
    
    Effect of Second Order Moments (M2V) of the Engine
    212
    
    Integrated Electrical Balancer (Ielba)
    212
    
    Ielba - Function
    213
    
    Ielba - Control Cabinet
    215
    
    Ielba - Error Indication
    217
  - Group 8 - Pipes Exhaust Waste Gate
    
    218
  - Group 9 - Monitoring Instruments Crank Angle Sensor Unit
    
    220
    
    Crank Angle Sensor Unit on Flywheel (Example)
    221
    
    Water in Oil Monitor
    222
    
    Oil Mist Detector
    224
    
    Oil Mist Detector - Schematic Diagram (Example)
    225
6 Control System

227
8 Operation

303
- Prepare the Engine before Start - General
  304
- Prepare the Engine before Start
  306
- Start the Engine - General
  314
- Start the Engine
  316
- Do Checks During Operation - General
  318
- Do Checks During Operation
  320
- Do Regular Safety Checks
  324
- Maneuver the Ship - General
  328
- Maneuver the Ship
  330
- Change-Over the Diesel Fuel - General
  332
  - Cylinder Lubricant Quantity
    334
- Change-Over the Diesel Fuel Automatically
  336
- Change-Over from HFO to MDO Manually
  338
- Change-Over from MDO to HFO Manually
  340
- Stop the Engine - General
  342
- Stop the Engine
  344
- Emergency Stop the Engine - General
  346
- Emergency Stop the Engine
  348
- Prepare the Engine after Stop - General
  350
- Prepare the Engine for a Short Service Break
  352
- Prepare the Engine for Standstill or for Maintenance
  354
- LP-SCR System: Change Tier Mode
  358
  - Select: Prepare Tier III
    359
  - Select: Tier III
    360
  - Select: Tier II
    361
- 9 Service During Operation
  
  363
- 10 Troubleshooting and Special Running Condition
  
  385
- Control System
  
  463
- 11 Technical Data
  
  481
  - Engine Data
    482
  - List of Usual Values and Safeguard Settings - General
    484
    
    Signal Codes
    486
  - List of Usual Values and Safeguard Settings
    488
  - Section Views
    500
- 12 Operating Media
  
  501
  - General for Operating Media
    502
  - Compressed Air
    504
  - Scavenge Air
    506
  - Diesel Engine Fuels
    508
    
    Viscosity / Temperature Diagram
    512
- 13 Attachments
  
  521
  - Schematic Diagrams - General
    522

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WinGD X72-B Marine Engines Manuals

WinGD X72-B Operation Manual (526 pages)

Table of Contents

Table of Contents

List of Illustrations

1 Introduction

1 Introduction

1 Introduction

List of Illustrations

2 Safety

3 Design and Function of the Engine

3 Design and Function of the Engine

Operation

4 Design and Function of Systems

4 Design and Function of Systems

4 Design and Function of Systems

Technical Data

5 Design and Function of Components

5 Design and Function of Components

Group 1 - Engine Frame and Bearings Bedplate

Group 2 - Cylinder Cylinder Liner

Group 3 - Crankshaft, Connecting Rod and Piston Crankshaft

Group 4 - Supply Unit Drive and Control Components Supply Unit Drive

Group 5 - Supply Unit, Pumps and Control Valves Servo Oil Pump

Group 6 - Scavenge Air Components Scavenge Air Receiver

Group 7 - Cylinder Lubrication and Balancer Cylinder Lubrication

Group 8 - Pipes Exhaust Waste Gate

Group 9 - Monitoring Instruments Crank Angle Sensor Unit

6 Control System

8 Operation

9 Service During Operation

10 Troubleshooting and Special Running Condition

Control System

11 Technical Data

12 Operating Media

13 Attachments

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