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Syn-Tech Systems FuelMaster FMU-3000 Plus manual available for free PDF download: Installation Manual
Syn-Tech Systems FuelMaster FMU-3000 Plus Installation Manual (207 pages)
Fuel Management Unit (FMU)
Brand:
Syn-Tech Systems
| Category:
Industrial Equipment
| Size: 7.55 MB
Table of Contents
Table of Contents
5
Appendices (Con't)
11
Introduction
13
Proprietary Information
13
Purpose
13
Section/Appendix Layout
13
Trademark Acknowledgements
13
Appendix F - Wiring Differences for Canadian and
14
Introduction
15
References
15
Safety Precautions
15
Section 1 - General Information
15
Safety Guidelines
16
Protecting against Electrostatic Discharge
17
Protecting against Radio Interference
17
Wireless Network Security
17
Certifications/Approvals
18
Figure 1-1. Boundaries of a Flammable Liquid Hazardous
18
Figure 1-2. FMU Electrical Safety Spacing
19
Figure 1-3. FMU ID Plates
20
ID Plates
21
WARNINGS, CAUTIONS and NOTES
21
Basic Fuelmaster FMU Warranty
22
Initialization Requirement
22
Figure 1-4. Sample FMU Initialization Form
23
Cleaning Instructions
24
Fuelmaster ® Equipment Specifications
24
Fuse Reference
24
Safety Related Inspections & Preventive Maintenance
24
Battery Reference
25
Switch Ratings
25
Terminal Ratings (for External Component Connections)
25
Commercially Available Products
26
Improvements
26
Parts Substitution and Modification
26
Support
26
Components
27
Description
27
Equipment Description and Location
27
Fuel Management Unit (FMU)
27
Introduction
27
Section 2 - System Description
27
Version Differences
27
Figure 2-1. Fuel Management Unit (FMU)
28
Automatic/Manual (Bypass) Operation
29
Communications with Central Controller
29
Counting Rapid Pulse Inputs
29
FMU Power Requirements
29
Hose Control
29
Integral Heater Pads
29
Program Memory
29
Surge Protection
29
Automatic/Manual Mode Switch Differences
30
Dual Control Relay Assemblies
30
Prokee
30
Relay Options
30
Solid State Relay Assemblies
30
Central Controller
31
Fuel Management Software
31
Smartcards
31
Abierto Gateway Dial-To-IP Converters
32
Aim
32
Americans with Disabilities Act (ADA)
32
Automatic Call Processor
32
Credit Card Access
32
Figure 2-3. Prokee Encoder
32
Optional Equipment and Taskings
32
Prokee ® /Smartcard Encoder
32
Data Logger
33
Digital Cell Modem
33
Direct Connect Cable
33
Direct Connect through a Two-Way Ringdown Device/Phone Line Simulator
33
Drop Mode
33
Electronic Dispenser Interface
33
Figure 2-4. Two-Way Ringdown Device/Phone Line Simulator
33
Equipment Interface Unit (EIU)
34
Figure 2-5. Equipment Interface Unit (EIU)
34
Keyless FMU Access
34
Landcell
34
Large Remote Display
34
Local Authorization FMU Access
34
Monitor Mode
34
Multi-Product Authorization (MPA)
34
OTR (over the Road)
35
Proximity Card Reader
35
Pulse Delay Circuits
35
Pulsers
35
Quick Stop Button
35
Receipt Printer
35
Retail Applications
35
RS-232/RS-422 Mini Converter and Short-Haul Modem
35
Satellite Fmus
36
Security Cameras
36
Semi-Manual Mode
36
Special Applications
36
Specialty Equipment
36
Tank Monitor/Tank Gauge Interface
36
Telephone Line Extender
37
Transaction Printer
37
Wired and Wireless Network Communications
37
Wireless RS-232/422 Communications
37
Figure 3-1. FMU Dimensions (in Inches)
40
Figure 3-2. FMU Dimensions (in Inches) Americans with Disabilities Act (ADC) FMU
41
Figure 3-3. EIU Dimensions (in Inches)
42
Figure 3-4. Sample Site Layout
45
Figure 3-5. Satellite Option Installation
61
Figure 4-1. Two-Way Ringdown Device Connection
69
Figure 4-2. FMU Footprint (in Inches)
71
Figure 4-3. Alternate Mounting Methods
71
Figure 4-4. AC Power and Phone Connections
75
Figure 4-5. AC Power and Phone Connections (from Reverse Side of Surge Panel)
75
Figure 4-6. Network Cable Connection
76
Figure 4-7. Pedestal I/O Board
79
Figure 4-8. Wiring Diagram - Controlling Reset
81
Figure 4-9. Wiring Diagram - Controlling Reset in Dual Hose Single
82
Product Dispenser Without Backfeed (One Solution)
82
Figure 4-10. Wiring Diagram - Controlling Motors
83
Figure 4-11. Wiring Diagram - Controlling Solenoid Valves
85
Figure 4-12. Wiring Diagram - Using Dual Control Relay Assembly (DCRA) to Control Two Devices
86
Figure 4-13. Wiring Diagram - Two-Stage Valve Control
88
Figure 4-14. Location of 75K Ohm Pump Handle Detect Resistors
91
Figure 4-15. Generating Pulse with Dual Control Relay Assembly
93
Figure 4-16. Generating Pulse with Solid State Relay Assembly
93
Figure 4-17. Smart Relay Assembly
95
Figure 4-18. Connecting to Veeder-Root 1871 Pulser
98
Figure 4-19. Connecting to Veeder-Root 7671 Pulser
98
Figure 4-20. Connecting to ICS 12VDC Pulsers
98
Figure 4-21. Connecting to ICS 110 VAC Pulsers
99
Figure 4-22. Connecting to OPW 12 VDC Pulsers
99
Figure 4-23. Connecting to OPW 110 VAC Pulsers
99
Figure 4-24. Connecting to Open Collector Pulser (Gasboy 9800 Pump I/F Shown)
100
Figure 4-25. Removing Counts During Reset
100
Figure 4-26. Redundant Fmus, One Dispenser, One Pulser
102
Figure 4-27. I/O Silver Board
103
Figure 4-28. Satellite I/O Control Board
104
Figure 4-29. Install Tank Monitor Interface Kit
105
Figure 4-30. I/O Silver Board Connections for Tank Monitor Interface
106
Figure 4-31. Satellite Connections
108
Figure 4-32. EIU Components
109
Figure 4-33. EIU Footprint
111
Figure 4-34. EIU Wiring
112
Figure 4-35. Connecting Wire Harnesses
113
Appendix E Retail Applications
151
European Certified Fmus
179
Appendix G - FMU Wire and Cable Connection Points
181
Appendix H Electronic Dispenser Interface
183
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