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Siemens KMS manual available for free PDF download: Assembly And Operating Instructions Manual
Siemens KMS Assembly And Operating Instructions Manual (89 pages)
Vertical mill gear unit Sizes 225 to 850
Brand:
Siemens
| Category:
Industrial Equipment
| Size: 0 MB
Table of Contents
Table of Contents
5
1 Technical Data
8
General Technical Data
8
Marking of the Gear Unit Designed in Accordance with Directive 2014/34/EU
9
Ambient Temperature
9
Measuring-Surface Sound Pressure Level
9
List of Equipment
9
Operation
9
2 General Notes
10
Introduction
10
Copyright
10
3 Safety Instructions
11
Obligations of the User
11
Maintenance
11
Special Dangers and Personal Protective Equipment
13
The Five Safety Rules
14
Environmental Protection
14
4 Transport and Storage
15
Content and Check of the Scope of Delivery
15
Transport
15
Storing the Gear Unit
18
Standard Coating and Corrosion Prevention
18
Exterior Preservation of Metallic Bright Exterior Surfaces
20
Maximum Durability Period of the Exterior Preservation
20
Prolongation of the Preservation of Metallic Bright Exterior Surfaces of the Gear Unit
20
Preservation of the Interior of the Gear Unit
20
Maximum Durability Period of the Interior Preservation of the Gear Unit
20
Combined Storage/Packaging
22
Renewal of the Interior Preservation of the Gear Unit for Longer Periods of Storage of the Gear Unit that Has Not Been Taken into Operation yet
26
Renewal of the Gear Unit Interior Preservation with "Castrol Corrosion Inhibitor N 213
26
Renewal of the Gear Unit Interior Preservation through Complete Filling with Preservative or Operating Oil
28
Renewal of the Interior Preservation of the Gear Unit Using the Oil- Supply System
30
5 Technical Description
32
General Description
32
Delivery Condition of the Gear Unit
32
Lubrication
33
Hydrodynamic Lubrication of the Axial Tilting Pad Thrust Bearings
33
Hydrodynamic Lubrication of the Axial Tilting Pad Thrust Bearings in Gear Units with Hydrostatic Start-Up Assistance
33
Hydrodynamic Lubrication of the Axial Tilting Pad Thrust Bearings with Radial Piston Pump
34
Labyrinth Seals
34
Drive Coupling
35
Heating
35
Heating Element on Ex-Version
36
Oil Level Monitoring of the Heating Elements
36
Indication of Oil Level
36
Oil Temperature Monitoring
37
Oil Level Monitoring System
37
6 Fitting
38
General Assembly Information
38
Set-Up Conditions
39
Dimensions and Weights
39
Lifting Device
39
Preparatory Measures for Gear Unit Installation
40
Maintaining Preservation if the Gear Unit Has Been Opened in the Meantime
41
Foundation
42
Assembly of the Gear Unit
42
Installing the Pipework
43
Pickling of Adapted Pipes
43
Installing the Couplings
44
Installing the Motor
45
Assembly of Loose Add-On Parts Included in the Delivery
46
Welding Work on the Mill
46
Final Work
47
Screw Connection Classes, Tightening Torques and Initial Stressing Forces
47
Screw Connection Classes
47
Tightening Torques and Initial Stressing Forces
48
7 Start-Up
50
Procedure before Start-Up
50
Removal of Preservative Agent from Exterior
50
Removal of Preservative Agent from Interior
51
Draining Preservative Oils
53
Flushing before Initial Start-Up
54
Oil Quantity for Flushing
54
Fill in Operating Oil
54
Oil Level
55
Procedure for Filling
55
Oil-Supply System
57
Checks before Start-Up
57
Start-Up
59
Pre-Lubrication Phase
59
Initial Start-Up
59
Checking Procedure
60
Removal from Service
60
Renewal of the Gear Unit Interior Preservation on Gear Units Having Already Been in Operation
61
Renewal of the Interior Preservation of the Gear Unit Using the Oil- Supply System
61
Renewal of the Gear Unit Interior Preservation with "Castrol Corrosion Inhibitor N 213
63
Renewal of the Gear Unit Interior Preservation through Complete Filling with Preservative or Operating Oil
65
Exterior Corrosion Prevention
66
8 Operation
67
General
67
Oil Level
68
Irregularities
68
9 Faults, Causes and Remedy
70
General Information on Faults and Malfunctions
70
Faults, Causes and Remedy
71
10 Maintenance and Repair
74
General Notes on Maintenance
74
Clean the Gear Unit
75
Clean the Air Filter
75
Replacing the Air Filter Cartridge
76
Flushing
76
Oil Filling
76
Inspection
77
Maintenance
78
Examine Water Content of Oil, Conduct Oil Analyses
79
Change Oil
80
Check Tightness of Screw Connections
82
Welding Work on the Mill
82
Vibration Measurements
83
Repair
84
General Inspection of the Gear Unit
85
Lubricants
85
11 Spare Parts, Customer Service
86
Stocking Spare Parts
86
Addresses for Ordering Spare Parts and Customer Service
86
12 Declarations
87
Declaration of Incorporation
87
EU Declaration of Conformity
88
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