Siemens FLENDER K1A Manuals

Manuals and User Guides for Siemens FLENDER K1A. We have 1 Siemens FLENDER K1A manual available for free PDF download: Assembly And Operating Instructions Manual

Siemens FLENDER K1A Assembly And Operating Instructions Manual (67 pages)

Bevel gear unit

Brand: Siemens | Category: Industrial Equipment | Size: 0.44 MB

Table of Contents
5
Technical Data
8
General Technical Data
8
Measuringsurface Soundpressure Level
9
Measuringsurface Soundpressure Level for Bevel Gear Units (K
9
Weights
9
General Notes
10
Introduction
10
Copyright
10
Safety Instructions
11
Obligations of the User
11
Environmental Protection
12
Special Dangers and Personal Protective Equipment
12
Transport and Storage
13
Scope of Supply
13
Transport
13
Storing the Gear Unit
14
Standard Coating and Preservation
15
Interior Preservation with Preservative Agent
16
Exterior Preservation
16
Technical Description
17
General Description
17
Housing
18
Toothed Components
19
Lubrication
19
Splash Lubrication
19
Forced Lubrication
20
Shaft Bearings
20
Shaft Seals
20
Radial Shaftsealing Rings
20
Taconite Seal
21
Cooling
22
Fan
22
Cooling Coil
23
Addon Oilsupply System with Air Oilcooler
24
Addon Oilsupply System with Water Oilcooler
25
Pump
25
Water Oilcooler
25
Filter
25
Separate / External Oilsupply System
26
Couplings, Clutches
26
Backstop
26
Heating
27
Indication of Oil Level
27
Oiltemperature Monitoring System
27
Bearing Monitoring by Pt 100 Resistance Thermometer
28
Fitting
29
General Information on Fitting
29
Unpacking
30
Fitting the Gear Unit by Housing with Base Plate
30
Foundation
30
Description of Installation Work
30
Alignment
31
Fitting on a Frame
32
Fitting on a Concrete Foundation by Means of Stone Bolts or Foundation Blocks
32
Fitting on a Concrete Foundation by Means of Anchor Bolts
33
Assembly of a Shaftmounted Gear Unit with Hollow Shaft and Parallel Keyway
34
Preparatory Work
35
Fitting
35
Fitting
36
Axial Fastening
36
Demounting
36
Shaftmounted Gear Unit with Hollow Shaft and Shrink Disk
38
Fitting
38
Shrink Disk
38
Fitting the Shrink Disk
39
Demounting the Shrink Disk
40
Cleaning and Greasing the Shrink Disk
41
Refitting the Shrink Disk
41
Inspection of the Shrink Disk
42
Couplings, Clutches
42
Gear Unit with Cooling Coil
44
Gear Unit with Addon Air Oilcooler
44
Gear Unit with Addon Water Oilcooler
44
Gear Unit with Separate Oilsupply System
44
Gear Unit with Heating
44
Gear Unit with Oiltemperature Monitoring System
44
Bearingmonitoring System
44
General Notes on Addon Components
44
Final Work
45
Screwconnection Classes, Tightening Torques and Initialtensioning Forces
45
Screwconnection Classes
45
Tightening Torques and Initialtensioning Forces
46
Startup
48
Procedure before Startup
48
Removal of Preservative Agent
48
Filling with Lubricant
49
Startup
49
Oil Level
49
Gear Unit with Cooling Coil or Water Oilcooler
49
Gear Unit with Cooling Coil or Addon Oilsupply System
50
Gear Unit with Cooling Coil or External Oilsupply System
50
Gear Unit with External Oilsupply System
50
Prelubrication Phase
50
Initial Operation
50
Gear Unit with Backstop
51
Temperature Measurement
51
Bearing Monitoring (Vibration Measurement)
51
Heating
51
Checking Procedure
52
Removal from Service
52
Interior Preservation for Longer Disuse
52
Interior Preservation with Gear Oil
52
Interior Preservation with Preservative Agent
52
Interiorpreservation Procedure
53
Exterior Preservation
53
Exteriorpreservation Procedure
53
Operation
54
General
54
Oil Level
54
Irregularities
54
Faults, Causes and Remedy
55
General Information on Faults and Malfunctions
55
Possible Faults
55
Leakage / Leaktightness
58
Maintenance and Repair
59
General Notes on Maintenance
59
General Service Lives of Oils
60
Description of Maintenance and Repair Works
60
Examine Water Content of Oil, Conduct Oil Analyses
60
Change Oil
60
Clean the Air Filter
61
Clean Fan and Gear Unit
62
Refill Taconite Seals with Grease
62
Check Cooling Coil
62
Check Air Oilcooler
63
Check Water Oilcooler
63
Check Hose Lines
63
Top up Oil
63
Check Tightness of Fastening Bolts
63
Final Work
64
General Inspection of the Gear Unit
64
Lubricants
64
Spare Parts, Customer Service
65
Stocking Spare Parts
65
Spare Parts and Customerservice Addresses
65
Declarations
66
Declaration of Incorporation
66

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