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Manuals and User Guides for Powertronix 10kVA. We have
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Powertronix 10kVA manual available for free PDF download: Service Manual
Powertronix 10kVA Service Manual (117 pages)
3x3 UPS System
Brand:
Powertronix
| Category:
UPS
| Size: 3 MB
Table of Contents
Manual Registration
3
Amendment Record
4
Limitations of Use
6
Important Instructions for Safe Use
7
Personnel Categorisation
8
Specification
9
Table of Contents
13
Table of Contents
14
Chapter 1 - Overview
17
Introduction
17
Equipment Construction
17
Principle of Operation
18
Normal Operation
18
Maintenance Bypass
18
UPS Power Configuration
19
Battery Fuses Switch
19
Chapter 2 - Installation
21
Installation (Mechanical)
21
Preliminary Checks
21
Raised Floor Installation
22
Installation (Electrical)
23
Power Cabling
23
Power Cable Connections
23
Safety Earth
25
Protective Devices
25
Battery Installation
26
Battery Safety
26
Battery Installation Check
26
Setting Standard Relay Interface PCB
32
Setting Options on the Standard Relay Interface
32
Relay Interface Connections
33
Remote EPO (Emergency Power Off)
34
Emergency Power off (E.P .O.) Push Button Connection
34
Connection to Personal Computer
34
UPS Monitoring
35
Chapter 3 - Commissioning
37
Pre Power Checks
37
Validating the Installation
37
Positioning
37
Preliminary Checks
37
Setting UPS Parameters
38
Control Logic PCB CS0072
38
Driver Interface PCB CS0071 Settings
38
Auxiliary DC-DC PSU Converter PCB CS0070 Settings
39
Battery Charger PCB CS0074 Setting
39
LCD Display Monitor Board CS0077 Settings
39
Initial UPS Start-Up
40
Converter and Inverter Output Calibration
40
Inverter to Bypass Synchronisation Check
42
Battery Charger Output Calibration
42
Power Checks
43
Bupass Failure Test
43
Mains Failure Checks
43
Test Transfer to the Reserve Line (Automatic Bypass)
44
Manual Bypass Operation Check
45
Local EPO
46
External EPO
46
Normal UPS Start-Up Instructions
47
LCD Messages and LED Status after Starting the UPS
48
Normal Shutdown to Manual Bypass
48
Setting Options
50
Setting Options on the Relay Card
50
Chapter 4 - Operation and Control
53
Operator Control Panel
53
Chapter 5 - Functional Description
59
Control Logic PCB CS0072
59
Potentiometer Adjustment
59
Link and Jumper Functions
59
Auxiliary Supply PCB CS0070
60
Battery Threshold Settings
60
Driver Interface PCB CS007I
61
Bypass Voltage Threshold Adjustment
61
Link and Jumper Functions
61
Battery Charger CS0074
62
Battery Charger Voltage Adjustment
62
Link and Jumper Functions
62
Battery Test
63
UPS Monitor Board PCB CS0077
63
Relay Interface PCB CS0082
64
EPO Connections
64
Optional Second Relay Interface PCB
64
Lcd MIMIC Display Cs0075
66
Control Panel Indicator Leds
66
Chapter 6 - Maintenance
67
Scheduled Maintenance
67
Daily Checks
67
Weekly Checks
67
Annual Maintenance
68
Battery Maintenance
72
Factors Effecting Battery Use
72
Battery Testing
73
Battery Capacity Testing
74
Battery Replacement
75
UPS Storage
75
Chapter 7 - Troubleshooting
77
Introduction
77
General Fault Identification Procedure
77
Special Tools
78
Removing the UPS Covers
79
Component Location
81
Fault Identification
85
Typical Voltage Values
87
Fuse Check List
88
Test Procedures
89
DC Bus Discharge Routine, Shutdown to Maintenance Bypass
89
Fault Indication
91
DC Offset
91
IGBT Replacement
93
IGBT Testing
95
SCR Testing
98
Inverter Drive Signal Testing
102
PCB Replacement Procedures
104
Auxiliary DC DC Converter Part Nº OSDE0070 (PCB Label: CS0070 Exx)
104
LCD UPS Monitor Board OSDE0077 (PCB Label: CS0077 Exx)
105
Inverter Driver/Feedback Interface Part Nº OSDE0071
106
Input Filter Part Nº OSDE0079 (PCB Label: CS0079 Exx)
112
Chapter 8 - Optional Equipment
115
Second Relay Card (Optional)
115
Remote Alarm Panel
116
Remote Alarm Panel Connection
116
Upgrade Kit
116
Isolation Transformer
116
Internal Extended Battery Kit
116
Battery Connecting Kit
116
Chapter 9 - Spare Parts
117
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