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Omron CJ1W-ID***/IA Series manual available for free PDF download: User Manual
Omron CJ1W-ID***/IA Series User Manual (379 pages)
Machine Automation Controller NJ-series CPU Unit Hardware
Brand:
Omron
| Category:
Controller
| Size: 17.02 MB
Table of Contents
Introduction
3
Intended Audience
3
Applicable Products
3
Relevant Manuals
4
Manual Structure
5
Page Structure
5
Mounting Units
5
Connecting Controller Components
5
Special Information
6
Precaution on Terminology
6
Precautions for Safe Use
6
Precautions for Correct Use
6
Sections in this Manual
7
Table of Contents
9
Terms and Conditions Agreement
13
Performance Data
14
Safety Precautions
15
Definition of Precautionary Information
15
Symbols
16
Warnings
17
During Power Supply
17
Fail-Safe Measures
17
Voltage and Current Inputs
18
Downloading
18
Actual Operation
18
Cautions
19
Application
19
Wiring
19
Online Editing
19
Disassembly and Dropping
20
Mounting
20
Installation
20
Power Supply Design
20
Precautions for Safe Use
20
Turning on the Power Supply
21
Turning off the Power Supply
21
Operation
22
Battery Backup
22
Debugging
23
General Communications
23
Ethernet/Ip Communications
23
Ethercat Communications
23
Motion Control
24
Restoring Data
25
Battery Replacement
25
Unit Replacement
25
Disposal
25
Storage, Mounting, and Wiring
26
Precautions for Correct Use
26
Error Processing
27
Restoring and Automatically Transferring Data
27
Replacing Slaves and Units
27
Task Settings
27
SD Memory Cards
28
Regulations and Standards
29
Conformance to EC Directives
29
Concepts
29
Conformance to KC Standards
30
Conformance to Shipbuilding Standards
30
Unit Versions
31
Notation of Unit Versions on Products
31
Confirming Unit Versions with Sysmac Studio
31
CPU Unit and CJ-Series Units
31
Ethercat Slaves
32
Confirming Unit Versions with System-Defined Variable
33
Unit Versions and Sysmac Studio Versions
33
Unit Version Notation
33
Related Manuals
34
Terminology
36
Revision History
40
Introduction to NJ-Series Controllers
41
Section 1 Introduction to NJ-Series Controllers
42
The NJ-Series Controllers
42
Achieving a Safety Subsystem on Ethercat
42
Hardware Features
42
Standard-Feature Ethercat Control Network Support
42
Highly Reliable Hardware
43
Integrated Sequence Control and Motion Control
43
Multitasking
43
Software Features
43
A Wealth of Simulation Features
44
Basic System Configurations
44
Introduction to the System Configurations
44
Sysmac Studio Automation Software
44
Network Configurations
45
Other Support Software
46
Support Software
46
Sysmac Studio
46
Specifications
47
Overall Operating Procedure for the NJ-Series Controller
50
Overall Procedure
50
Software Design
50
Procedure Details
51
Software Setups and Programming
51
System Configuration
55
Section 2 System Configuration
56
Basic System Configuration
56
CJ-Series Unit Configuration
57
CPU Rack
58
Ethercat Network Configuration
58
CJ-Series Unit Configuration
59
NJ-Series CPU Units
60
NJ-Series Power Supply Units
60
Units
60
End Cover
61
I/O Control Unit
61
Recommended Communications Cables for Ethercat and Ethernet/Ip
62
Expansion Racks
63
I/O Interface Unit
64
Maximum Number of Expansion Racks
64
Units for CJ-Series Expansion Racks
64
Models of Configuration Units
66
CJ-Series Configuration Units
67
Input Units
67
Output Units
68
Mixed I/O Units
69
CJ-Series Special I/O Units
70
Connecting to the Sysmac Studio
72
Network Configuration
73
Configuration Units
75
Section 3 Configuration Units
76
CPU Units
76
Models and Specifications
76
Components and Functions
76
CPU Unit Operation Status Indicators
78
Built-In Ethernet/Ip Port (Port 1) Indicators
80
Built-In Ethercat Port (Port 2) Indicators
81
DIP Switch
81
Battery
82
ID Information Label
82
Purpose
83
Installing and Removing
83
Before Using an SD Memory Card
83
Models and Specifications
83
Installing the SD Memory Card
84
Removing the SD Memory Card
85
Power Supply Units
86
Models and Specifications
86
AC Input
88
DC Input
88
Lg
88
Gr
88
Components and Functions
88
Selecting a Power Supply Unit
89
RUN Output (NJ-PA3001/-PD3001)
89
Calculating Unit Current Consumption
89
Maximum Current and Power Supplied by Power Supply Units
89
Example Calculations
90
Additional Information
91
Rack Current Consumption and Width Display
91
Calculating Power Consumption
92
Total Power Consumption of the Controller (W_Gross)
92
Basic I/O Unit Power Consumption (W_IO_ONOFF)
92
Calculation Examples
93
CJ-Series Basic I/O Units
94
Basic Input Units
94
Basic Output Units
94
Models and Specifications
94
Basic Mixed I/O Units
95
Eight/Sixteen-Point Units (18-Pin Terminal Blocks)
95
Part Names and Functions
95
Quick-Response Inputs
97
B7A Interface Ports
98
Models
98
Overview
98
System Configuration
98
B7A Communications Specifications
99
Common Specifications
100
B7A Interface Port I/O Types
100
Indicators
101
Cj1W-B7A14
101
Parts and Names
101
Cj1W-B7A04
102
Cj1W-B7A22
102
Transmission Delay Switch
102
Transmission Error Processing
103
B7A Interface Input Ports
103
B7A Interface Output Ports
103
Transmission Error Input Status Processing
103
CJ-Series I/O Control Units and I/O Interface Units
104
Models and Specifications
104
Component and Functions
104
Model Numbers
105
Sysmac Studio
105
Connection
106
Connecting by USB
106
Connection with Ethernet/Ip
106
Direct Connection
106
Installation and Wiring
109
Processing at Power on and Power off
110
Power on Operation
110
Operation until Operation Ready Status
110
CPU Unit Startup Time at Power on
110
Power off Operation
111
Operating Mode at Startup
111
RUN Mode Set as Startup Mode
111
PROGRAM Mode Set as Startup Mode
111
Operation at Power off Operation
112
Power Interruption Detection Time
112
Power Interruption Detection Delay Time
112
Power off Detection Time
112
Momentary Power Interruption with Continued Operation
113
Processing after Power Interruption Is Confirmed
113
Resetting the Controller from the Sysmac Studio
113
Fail-Safe Circuits
114
Order of Powering up the Controller and Controlled System
115
Output Unit Failure
115
Power Supply Wiring and Emergency Stop Circuit
115
Electrical Diagram
115
Interlock Circuits
116
Installation in a Control Panel
117
Installation in Cabinets or Control Panels
117
Temperature Control
117
Mounting Units
117
Accessibility for Operation and Maintenance
118
Controller Orientation
118
Improving Noise Resistance
118
Mounting with the DIN Track Installed Vertically
119
Mounting with the DIN Track on the Bottom
119
Mounting with the DIN Track on the Top
119
Mounting with the Rack Upside down
119
Wiring Duct Example
120
Wiring Ducts
120
Routing Wiring Ducts
121
Connecting Controller Components
122
DIN Track Installation
124
Connecting CJ-Series Expansion Racks
127
CS/CJ-Series I/O Connecting Cables
127
Connecting the Easy-Lock Connector
128
Assembled Appearance and Dimensions
129
20-MM-Wide Units
130
CPU Unit
130
Dimensions
130
31-MM-Wide Units
131
Design Example for Width W
132
Installation Dimensions
132
Installation Height
133
AC Power Supply Units
134
NJ-PA3001 Power Supply Unit
134
Power Supply Wiring
134
AC Power Source
135
Isolation Transformer
135
Power Supply Capacity
135
RUN Output
135
Crimp Terminals
136
DC Power Supplies
136
NJ-PD3001 Power Supply Unit
136
DC Power Source
137
Grounding
138
I/O Unit Specifications
139
Precautions for Wiring I/O Units
139
Wiring CJ-Series Basic I/O Units with Terminal Blocks
139
Wiring the Built-In Ethercat Port
139
Wiring CJ-Series Basic I/O Units with Connectors
141
Applicable Cable-Side Connectors
142
Available Connectors
142
Connecting to a Connector-Terminal Block Conversion Unit
142
Using User-Made Cables with Connector
142
Applicable Units
143
CJ-Series 32- and 64-Point Basic I/O Units with MIL Connectors
143
Wire Size
143
Wiring Procedure
143
Assemble the Connector
145
Insert the Wired Connector
145
Connecting to Connector-Terminal Block Conversion Units or I/O Relay Terminals
146
Connecting I/O Devices
147
DC Input Units
147
Input Devices
147
AC Input Units
148
Precautions When Connecting a Two-Wire DC Sensor
148
Precautions on Sensor Surge Current
149
Programming Example
149
Output Short-Circuit Protection
150
Output Surge Current
150
Output Wiring Precautions
150
Transistor Output Residual Voltage
150
Wiring the Built-In Ethercat Port
150
Terminal Arrangement
151
Wiring B7A Interface Units
151
Preparing and Connecting Cables
152
Preparing Cable Signal Lines
152
Preparing the Covering
152
Recommended Crimp Terminals for Cables
152
Connecting Cables
153
Power Supply on both Sides
153
Power Supply on One Side
153
Connection Diagrams
155
Standard Mode
155
High-Speed Mode
156
Control Panel Installation
157
Temperature
157
High Temperatures
157
Natural Cooling
157
Forced Air Circulation (by Fan in Closed Panel)
158
Room Cooling
158
Low Temperatures
158
Humidity
159
Vibration and Shock
159
Atmosphere
159
Electrical Environment
160
Arrangement of Controller and Units
160
Controller Installation Location
160
Examples of Equipment Arrangement in Panel with High-Voltage Devices
160
Input Signal Noise Countermeasures
161
Power Supply System Diagram
161
Wire Layout for the Power Supply System
161
Wiring External I/O Signal Lines
161
External Wiring
162
Partitioning Methods for Signal and Power Supply Cables
162
Wiring Methods
162
Wiring Routes
162
Example: Separating Controller from Power Lines
163
Other Precautions
163
Parallel Wiring (Single Phase)
163
Grounding Methods and Precautions
164
Principles of One-Point Grounding
164
Controller Ground Terminals
165
Example: Insulating and Grounding an Enclosure
165
Grounding for AC Power Supply Units
165
Precautions When Grounding
165
Troubleshooting
167
Operation after an Error
168
Overview of NJ-Series Status
168
Fatal Errors in the CPU Unit
169
Types of Fatal Errors
169
Checking for Fatal Errors
169
Non-Fatal Error in CPU Unit
170
Event Levels
170
Major Fault Level
170
Partial Fault Level
170
Operation in the Function Module Where an Error Event Occurred
172
I/O Operation for Major Fault Level Controller Errors
172
Checking for Non-Fatal Errors
174
Checking the Indicators
174
Checking the Level of a Controller Error
174
Checking Errors in the Ethercat Master Function Module
175
Checking with the Troubleshooting Function of Sysmac Studio
175
Current Errors
175
Log of Past Errors
175
Checking with the Troubleshooter of an NS-Series PT
176
Checking with Instructions that Read Function Module Error Status
176
Checking with System-Defined Variables
176
Checking to See if the CPU Unit Is Operating
177
Troubleshooting
177
Troubleshooting Flowchart for Non-Fatal Errors
178
Error Table
179
Errors for Self Diagnosis
179
Errors Related to Unit Configuration
181
Errors Related to Controller Operation
184
Error Descriptions
189
Controller Error Descriptions
189
Restore Operation Failed
222
Safe Mode
223
NX Message Communications Error
223
Clock Changed
224
Time Zone Changed
224
Variable Changed to TRUE with Forced Refreshing
224
Variable Changed to FALSE with Forced Refreshing
225
All Forced Refreshing Cleared
225
Memory All Cleared
225
Event Log Cleared
226
Automatic Transfer Completed
226
Power Turned on
226
Power Interrupted
227
Operation Started
227
Operation Stopped
227
Reset Executed
228
User Program Execution ID Write
228
All Controller Errors Cleared
228
Forced Refreshing Cleared
229
Backup Started
229
Backup Completed
230
Restore Operation Started
230
Restore Operation Completed
231
Troubleshooting Errors that Are Not in the CPU Unit
232
Inspection and Maintenance
235
Section 6 Inspection and Maintenance
236
Periodic Maintenance and Inspection
236
Periodic Inspection Points
236
Required Tools
237
Tools Required for Inspections
237
Tools Required Occasionally
237
Unit Replacement Precautions
237
Replacing the Battery
238
Battery Service Life and Replacement Period
238
Purpose of the Battery
238
Low Battery Indicators
239
Operation Without a Battery
241
Retaining or Not Retaining Data in the CPU Unit
241
Appendices
243
Specifications
245
Specifications of Basic I/O Units
246
Overview of Units
246
Basic I/O Units
246
Basic Input Units with Terminal Blocks
248
CJ1W-ID211 DC Input Unit
249
CJ1W-ID212 DC Input Unit
250
CJ1W-ID231 DC Input Unit
251
CJ1W-ID232 DC Input Unit
252
CJ1W-ID233 DC Input Unit
253
CJ1W-ID261 DC Input Unit
254
CJ1W-ID262 DC Input Unit
256
CJ1W-IA201 AC Input Unit
258
CJ1W-IA111 AC Input Unit
259
CJ1W-INT01 Interrupt Input Unit (16 Points)
260
CJ1W-IDP01 Quick-Response Input Unit (16 Points)
261
CJ1W-OC211 Contact Output Unit (16 Points)
263
CJ1W-OA201 Triac Output Unit (8 Points)
264
CJ1W-OD201 Transistor Output Unit (8 Points)
265
CJ1W-OD203 Transistor Output Unit (8 Points)
266
CJ1W-OD211 Transistor Output Unit (16 Points)
267
CJ1W-OD213 Transistor Output Unit (16 Points)
268
CJ1W-OD231 Transistor Output Unit (32 Points)
269
CJ1W-OD233 Transistor Output Unit (32 Points)
270
CJ1W-OD234 Transistor Output Unit (32 Points)
271
CJ1W-OD261 Transistor Output Unit (64 Points)
273
CJ1W-OD263 Transistor Output Unit (64 Points)
275
CJ1W-OD202 Transistor Output Unit (8 Points)
277
CJ1W-OD204 Transistor Output Unit (8 Points)
279
CJ1W-OD212 Transistor Output Unit (16 Points)
280
CJ1W-OD232 Transistor Output Unit (32 Points)
281
CJ1W-OD262 Transistor Output Unit (64 Points)
282
CJ1W-MD231 DC Input/Transistor Output Unit
284
CJ1W-MD233 DC Input/Transistor Output Unit
286
CJ1W-MD261 DC Input/Transistor Output Unit
287
CJ1W-MD263 DC Input/Transistor Output Unit
289
CJ1W-MD232 DC Input/Transistor Output Unit
291
CJ1W-MD563 TTL I/O Unit
293
Service Life Expectancy
295
Contact Current Vs. Service Life Characteristic
295
Inductive Load
295
A-2-3 Precautions on Contact Output Units
295
Connecting Connector-Terminal Block Conversion Units
297
Connection Patterns for Connector-Terminal Block Conversion Units
297
Connection Patterns for I/O Relay Terminals
298
Combinations of Connections
299
Connections to Connector-Terminal Block Conversion Units
299
Connections to I/O Relay Terminals
304
Connector-Terminal Block Conversion Unit Connection Diagrams
307
Inputs
307
Inputs and Outputs
319
Connection Diagrams for I/O Relay Terminals
327
G7TC I/O Relay Terminals
327
G70D-V Relay Terminals
328
G70D Relay Terminals
329
G70D-Soc16
329
G70D-Soc08
329
G70R Relay Terminals
330
G70A-ZOC16 Relay Terminal Socket
331
G7Tc-Oc16-1
331
G70A-ZOC16-3+G2R-1-S (16 Units)
331
Dimensions
332
A-3-1 NJ-Series CPU Units
332
A-3-2 NJ-Series Power Supply Units
333
8/16-Point Units with 18-Terminal Terminal Blocks
334
32-Point Units (Input Units and Output Units)
334
A-3-3 CJ-Series Basic I/O Units
334
32-Point Units (24-VDC Input/Transistor Output Units)
335
B7A Interface Unit
337
CJ-Series I/O Control Unit and I/O Interface Unit
337
A-3-4 B7A Interface Unit
337
A-3-6 SD Memory Card
337
Load Short-Circuit Protection and Line Disconnection Detection for CJ-Series Basic I/O Units
338
A-4-1 Load Short-Circuit Protection and Line Disconnection Detection for CJ1W-OD202
338
Operating Restrictions of CJ1W-OD202
339
Restrictions
339
Load Short-Circuit Protection for CJ1W-OD204/OD212/OD232/MD232
341
Normal Operation
341
Operation for Overload or Short Circuit
341
Operating Restrictions for the CJ1W-OD204/OD212/OD232/MD232
341
EMC Directive Measures for Relay Outputs
343
Countermeasures
343
Countermeasure Examples
343
Diode Method
344
Varistor Method
344
System-Defined Variables Related to Hardware
345
A-6-1 System-Defined Variables for the Overall NJ-Series Controller (no Category
345
Functional Classification: Clock
345
Functional Classification: Errors
346
Functional Classification: SD Memory Card
346
Functional Classification: Backup
349
Functional Classification: Power Supply
349
Functional Classification: Version
350
Functional Classification: I/O Bus Errors
351
Functional Classification: I/O Bus Status
351
PLC Function Module, Category Name: _CJB
351
PLC Function Module, Category Name: _PLC
351
Functional Classification: Auxiliary Area Bits for CJ-Series Units
352
Meanings of Error Status Bits
353
Specifications for Individual System-Defined Variables
354
PLC Function Module, Category Name: _PLC
361
A-7 Specifications for Individual System-Defined Variables
362
PLC Function Module, Category Name: _CJB
362
A-7-3 PLC Function Module, Category Name
362
Version Information
366
Relationship between Unit Versions of CPU Units and Sysmac Studio Versions
366
Using an Lower Sysmac Studio Version
366
Unit Version Settings for Project Devices
367
Using a CPU Unit with an Earlier Unit Version
367
A-8-2 Functions that Were Added or Changed for each Unit Version
368
Additions and Changes to Functional Specifications
368
Addition of Mountable CJ-Series Units
369
Additions and Changes to Controller Events
369
Additions and Changes to System-Defined Variables
369
Additions/Changes to Basic Instructions/Motion Control Instructions
369
A-8-3 Performance Improvements for Unit Version Upgrades
370
Index
373
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