Nordson Encore XL Powder Manuals

Manuals and User Guides for Nordson Encore XL Powder. We have 1 Nordson Encore XL Powder manual available for free PDF download: Manual

Nordson Encore XL Powder Manual (155 pages)

Feed Center

Brand: Nordson | Category: Paint Sprayer | Size: 18 MB

Table of Contents
3
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Overview
13
Introduction
13
Introduction Cont
14
Components List
14
Standard Components
14
Optional Component List
14
Feed Center Control Panel
16
Lance Assemblies
17
Lift Assembly
17
Lift Assembly (Contd)
18
Lance Lift Operation
19
Level Sensor Modules
20
Lance Mounted Level Sensor Function
20
Purge Manifolds
22
Clamping Cylinder Operation
22
Sieve
24
Pneumatic Panel Components
25
Control Manifold Functions
26
Optional HD Tube Assembly
27
Optional Powder Hoppers
28
Specifications
29
Size and Weight
29
Electrical Requirements
30
Air Requirements
30
Compressed Air Supply
30
Air Pressures
31
Sieves
31
Available Sieve Screens
31
Air Filtration
32
Unpacking
33
Preparing for Installation
33
Electrical Connections
34
External Powder Hose and Air Connections
34
Powder Pump Installation and Connections
35
Pump Installation
35
Pump Flow and Atomizing Air Tubing
36
Powder Feed Hose Connections
36
Hose and Tubing Routing
36
Lance Fluidizing Air Connection
37
Reclaim and Virgin Powder Feed Options
38
Lift Cylinder Proximity Switch Adjustment
41
Level Sensor Position Adjustment
42
Setup
43
Feed Center Function Settings
43
Feed Center Function Settings (Contd)
44
Changing Function Values
45
Level Sensor Programming
46
One Button Level Sensor Probe Programming
46
LED Functions
46
Empty (no Powder) Programming
47
Full Programming
47
Locking and Unlocking the Level Sensor
47
Operational Faults (Red LED Flashing)
48
Two Button Level Sensor Probe Programming
48
LED Functions
48
Empty (no Powder) Programming
49
Full Programming
49
Locking and Unlocking the Level Sensor
49
Operational Faults
49
Air Pressure Settings
50
Typical Operating Settings
52
Operating Air Pressures
52
Cartridge Filter Pulse Valve Timing Settings
52
Controls
54
Feed Center Operation
55
Sieve Operation
55
Reclaim and Virgin Pump Selector Switch Operation
55
Reclaim Transfer Pump Operation
55
Virgin Transfer Pump Operation
55
Transfer Pump Manual Purging
56
Powder Level Sensor Operation
56
Hopper Operation
56
Box Operation
56
Silencing the Low Powder Alarm
56
Startup
56
Color Change Operation
58
Color Change Procedure
59
Shutdown
59
Daily Maintenance
61
Periodic Maintenance
62
Emptying the Waste Hopper
63
Troubleshooting
65
Purge Position Sensor and Stop Bolt Realignment
72
Filter Section Problems
74
Repair
75
Purge Manifold Assembly Repairs
75
Quad Ring Replacement
75
Latch Pawl Replacement
76
Latch Replacement
77
Latch Removal
77
Latch Installation
77
Latch Installation (Cont)
78
Latch Pawl Adjustment
79
Clamping Cylinder Replacement
80
Clamping Cylinder Replacement (Contd)
81
Lift Cylinder Replacement
82
Lift Cylinder Removal
82
Lift Cylinder Installation
84
Cylinder Cushion Stop Adjustment
85
Lance Assembly/Purge Manifold Alignment (Contd)
86
Feed Hopper Fluidizing Plate Replacement
88
75-Lb Feed Hopper Fluidizing Plate Replacement
88
50-Lb Feed Hopper Fluidizing Plate Replacement
90
Vibratory Table Motor Weight Adjustment
91
60Hz Motor Weight Adjustment
92
50Hz Motor Weight Adjustment
94
Cartridge Filter Replacement
96
Removing the Cartridge Filter
96
Installing the Cartridge Filter
96
Final Filter Replacement
98
Pulse Valve Replacement
99
Collector Fluid Plate Replacement
100
Vibratory Table Isolator Mount Replacement
102
Parts
103
Using the Illustrated Parts List
103
Powder Feed Centers
104
System Assemblies
105
Lift Assembly Parts
106
Lance Assembly Parts
108
Basic Lance Parts
108
Fluidizing Latch Block Kits
109
Lance Port Plug Module
110
Level Sensor Module
111
Encore Siphon Tube Module
112
Purge Manifold and Pneumatics
114
Purge Manifold Assembly
114
Purge Valve Assembly − Two Lance Configuration
116
Purge Valve Assembly − Three Lance Configuration
117
Purge Valve Assembly − Four Lance Configuration
118
Purge Valve Module Parts
119
Hopper Platform and Vibrator Parts
120
Vibrator Motors
121
Pneumatic Panel Parts
122
Fan Housing Assembly
124
Blowdown Housing Assembly
126
Cartridge Filter Housing Assembly
128
Fluid Bed Plate
130
Screens
131
Screens
132
Vibrator Motors
132
Miscellaneous Parts
132
Powder Hose and Air Tubing Bulkhead Fittings
134
Other Service Parts
135
Powder Transfer Tubing and Grommets
135
Air Tubing and Fittings
135
Feed Hoppers
135
Fittings for Transfer Pump Air
135
Options
137
Introduction
137
75-Lb Feed Hopper
138
50-Lb Feed Hopper
139
Vibrasonic Sieve Screen
140
System Components
140
Installation
141
Vibrasonic Transducer and Sieve Screen Installation
141
Controller and Cable Installation
141
Operation
142
Troubleshooting
142
Fault Conditions
142
Electrical Troubleshooting Procedures
143
VIBRASONICS/POWER Indicator Troubleshooting
144
Vibrasonic System Parts
145
Pneumatic and Electrical Diagrams
147

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