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MELFA 4D-2CG5403-PKG-E
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Mitsubishi MELFA 4D-2CG5403-PKG-E manual available for free PDF download: Instruction Manual
Mitsubishi MELFA 4D-2CG5403-PKG-E Instruction Manual (154 pages)
Network Vision Sensor
Brand:
Mitsubishi
| Category:
Accessories
| Size: 6.89 MB
Table of Contents
Table of Contents
10
1 Summary
13
What a Network Vision Sensor Is
13
Features
14
Applications
15
Explanation of Terms
17
2 System Configuration
18
Component Devices
18
Network Vision Sensor Basic Set Composition and Accessories
18
Equipment Provided by Customer
22
System Configuration Example
23
Configuration with One Robot Controller (for CR1 Controller) and One Vision Sensor
23
Configuration with One Robot Controller and Two Vision Sensors
24
Configuration with Three Robot Controllers and One Vision Sensor
25
3 Specifications
27
Network Vision Sensor Specifications
27
External Dimensions of Network Vision Sensor(5100/5400/5401/5403/5400C)
28
External Dimensions of Network Vision Sensor 5400R
29
Robot Controller Specifications
31
MELFA-Vision
32
Features
32
Operating Environment
32
4 Work Charts
33
5 Equipment Preparation and Connection
34
Equipment Preparation
34
Equipment Connection
35
Expansion Option Box Installation (for CR1 Controller)
35
Mounting the Ethernet Interface Card (Card Name: HR533)
35
Individual Equipment Connections
35
Software Installation
37
Vision Sensor Dedicated Software (In-Sight Explorer) Installation
37
MELFA-Vision Installation
38
6 Vision Sensor Settings
40
Vision Sensor Initial Settings
40
Work Recognition Test
43
Starting MELFA-Vision (Network Vision Sensor Support Software)
43
Image Adjustment
48
Image Processing Settings
51
7 Robot Controller Settings
64
Robot Controller Parameter Settings
64
Calibration Setting
69
Robot Program Writing
80
Flow for Starting of Image Processing by Robot
80
Writing a Sample Robot Program
80
Executing the Automatic Operation Test
82
Put the Vision Sensor Online
82
Test by Executing each Step
82
Starting a Robot Program
83
When the Robot Can Not Grasp the Work Normally
85
Check the MELFA-Vision [Camera Image]
85
Comparison of the Position Data for the Work Recognized by the Vision Sensor and the Position Data Received by the Robot
85
8 Maintenance
87
Vision Sensor Data Backup
87
Vision Sensor Data Restoration
89
Vision Sensor Cloning
92
Image Log Acquisition Settings and Reception Start/End
94
Vision Startup Settings
95
User List Settings
96
9 Detailed Explanation of Functions
98
Vision Sensor Dedicated Commands and Status Variables
98
How to Read Items
98
MELFA-BASIC IV Commands
98
Robot Status Variables
115
MELFA-Vision Function Details
123
MELFA-Vision Main Screen
123
Job Editing Screen ([Image Log] Tab)
124
Job Edit Screen ([Result Cell Position] Tab)
125
Vision Sensor Network Settings
126
Vision Program Detailed Explanation
127
Templates Provided for MELFA-Vision
127
Image Processing - Blobs
129
Image Processing - Color
132
Using Image Processing for Which There Is no Template
141
To Shorten the Time for Transferring Data with the Robot Controller
142
Detailed Explanation of Systems Combining Multiple Vision Sensors and Robots
145
Systems with One Robot Controller and Multiple Vision Sensors
145
Systems with One Vision Sensor and Multiple Robot Controllers
146
10 Troubleshooting
148
Error List
148
11 Appendix
151
Performance of this Product (Comparison with Built-In Type RZ511 Vision Sensor)
151
Comparison of Work Recognition Rate
151
Comparison of Image Processing Capacity
151
Factors Affecting the Processing Time
152
Calibration No. Marking Sheet
153
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