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MacDon D1 Series Combine Header Manuals
Manuals and User Guides for MacDon D1 Series Combine Header. We have
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MacDon D1 Series Combine Header manuals available for free PDF download: Unloading And Assembly Instructions
MacDon D1 Series Unloading And Assembly Instructions (546 pages)
Combine Draper Header with FM100 Float Module
Brand:
MacDon
| Category:
Farm Equipment
| Size: 38.89 MB
Table of Contents
Table of Contents
17
Chapter 1: Safety
25
Signal Words
25
General Safety
26
Safety Signs
28
Chapter 2: Unloading the Header
29
Unloading Headers from Container
29
Separating Headers
31
Moving to Assembly Area
36
Forklift Method
36
Crane Method
37
Lifting Single Header
37
Lifting Two Headers
39
Lowering Header
40
Chapter 3: Assembling the Header and Float Module
45
Assembling 6.1-10.7 M (20-35 Ft.) Headers
45
Removing Endshields from Shipping Position
45
Removing Shipping Stands and Supports
47
Attaching Reel Lift Cylinders
54
Attaching Center Support - Double Reel
59
Installing Tine Tubes: Six-Bat Reels
60
Attaching Cam Arms
61
Assembling 12.2 M (40 Ft) Header (Split Frame)
64
Unpacking Header
64
Removing Shipping Stands and Supports
65
Removing Extension
71
Attaching Extension
71
Installing Deck
74
Assembling Draper
78
Setting Deck Position
79
Installing Right End Knife
80
Moving Reel Arm
81
Installing Right Outboard Skid Shoe
87
Assembling Right Reel
88
Installing Discs
88
Aligning Solid Disc
89
Installing Tine Tubes
94
Tightening Fasteners
98
Attaching Cam Arms
99
Checking Cam Track Alignment
101
Installing Reel Lift Cylinders: Left Reel
102
Setting up Left Reel
105
Installing Right Reel
106
Assembling 13.7 M (45 Ft.) Header (Split Frame)
110
Unpacking Header
110
Removing Shipping Stands and Supports
112
Removing Extension
118
Attaching Extension
118
Installing Deck
121
Assembling Draper
125
Setting Deck Position
126
Installing Right End Knife
127
Moving Reel Arm
128
Installing Right Outboard Skid Shoe
134
Assembling Right Reel
135
Installing Discs
135
Aligning Solid Disc
136
Installing Tine Tubes
141
Tightening Fasteners
145
Attaching Cam Arms
146
Checking Cam Track Alignment
148
Installing Reel Lift Cylinders: Left Reel
149
Setting up Left Reel
152
Installing Right Reel
153
Attaching Reel Height Sensor
157
Installing Reel Endshields
160
Installing Guards - Single Reel
164
Installing Formed Hold-Down Clips
164
Forged Hold-Down - Stub Guard Only
166
Chapter 4: Loading Header for Transport to Dealership
167
Loading with One Forklift: Upright Position
167
Loading with One Forklift: Lowered Position
171
Loading with Two Forklifts
173
Loading with a Crane
176
Chapter 5: Unloading Header at Dealer
177
Unloading with One Forklift: Upright Position
177
Unloading with One Forklift: Lowered Position
181
Unloading with Two Forklifts
183
Unloading with a Crane
185
Unloading with a Combine
186
Removing the Remaining Shipping Supports
187
Repositioning Gearbox
194
Installing Driveline
196
Chapter 6: Float Module Setup at Dealer
199
Installing Filler Cap
199
FM100 Feed Auger Configurations
202
Converting from Ultra Narrow Configuration or Narrow Configuration to Medium Configuration
205
Converting from Wide Configuration to Medium Configuration
207
Converting from Medium Configuration or Wide Configuration to Narrow Configuration
209
Converting from Ultra Narrow Configuration to Narrow Configuration
211
Converting from Medium Configuration to Wide Configuration or Ultra Wide Configuration
212
Converting from Ultra Narrow or Narrow Configuration to Wide or Ultra Wide Configuration
214
Converting from Wide Configuration to Ultra Wide Configuration
216
Converting from Medium Configuration or Wide Configuration to Ultra Narrow Configuration
216
Converting from Narrow Configuration to Ultra Narrow Configuration
220
Installing Feed Auger Fingers
222
Removing Feed Auger Fingers
224
FM100 Stripper Bars and Feed Deflectors
226
Removing Stripper Bars
226
CR Feeder Deflectors
226
Replacing CR Feeder Deflectors
227
Chapter 7: Attaching Header to Combine
229
AGCO (Challenger, Gleaner, and Massey Ferguson) Combines
229
Attaching Header to an AGCO (Challenger, Gleaner, or Massey Ferguson) Combine
229
Installing Reel Fore-Aft / Header Tilt Selector Switch and Harness
233
AGCO IDEAL Series Combines
237
Attaching Header to an AGCO IDEAL ™ Series Combine
237
Installing Reel Fore-Aft / Header Tilt Selector Switch
240
Case IH Combines
242
Attaching Header to Case IH Combine
242
CLAAS Combines
248
Attaching Header to CLAAS Combine
248
John Deere Combines
253
Attaching Header to John Deere Combine
253
Installing Reel Fore-Aft / Header Tilt Switch - S and T Series Combines
256
Installing Reel Fore-Aft / Header Tilt Switch - 60 and 70 Series Combines
263
New Holland Combines
268
Attaching Header to New Holland CR/CX Combine
268
Completing Header Assembly
273
Positioning Transport Lights
273
Crop Dividers
274
Installing Crop Divider Without Latch Option
274
Removing Crop Dividers from Storage
274
Installing Crop Divider with Latch Option
276
Installing Crop Divider Rods
277
Installing Left Endshield - Split-Frame Headers
278
Installing Options
279
Chapter 8: Performing Predelivery Checks
281
Checking Tire Pressure - Transport and Stabilizer Wheels
281
Checking Wheel Bolt Torque - Transport and Stabilizer Wheels
282
Checking Knife Drive Box
283
Checking Oil Level in Header Drive Gearbox
285
Checking Oil Level in Hydraulic Reservoir
286
Checking Knife Drive Belt Tension
287
Checking and Tensioning Single and Untimed Double-Knife Drive Belts
287
Checking and Tensioning Timed Double-Knife Drive Belts
288
Checking Knife Hold-Downs
290
Adjusting Hold-Downs with Pointed Guards
290
Adjusting Hold-Down with Stub Guards
291
Centering the Reel
292
Checking and Adjusting Header Float
295
Checking and Adjusting Skid Shoe Settings
300
Reel Clearance to Cutterbar
301
Measuring Reel Clearance
302
Adjusting Reel Clearance
303
Adjusting Auger to Pan Clearance
305
Adjusting Draper Tension
308
Checking and Adjusting Feed Draper Tension
310
Checking and Adjusting Draper Seal
311
Repositioning Right Draper Deflector Angle
314
Lubricating Header
316
Greasing Procedure
316
Lubrication Points
318
Checking and Adjusting Endshields
323
Checking Manuals
327
Chapter 9: Setting up Auto Header Height Control
329
Auto Header Height Control
329
Sensor Operation
330
Troubleshooting Auto Header Height / Float Indicator
330
Sensor Output Voltage Range - Combine Requirements
331
Manually Checking Voltage Range - One-Sensor System
332
Volt Adapter (MD #B6421) - New Holland Combines Only
332
Manually Checking Voltage Range - Two-Sensor System
335
Adjusting Voltage Limits - One-Sensor System
338
Adjusting Voltage Limits - Two-Sensor System
340
Agco Ideal
342
Setting up the Header - AGCO IDEAL ™ Series
342
Setting Minimum Reel Speed and Calibrating Reel - AGCO IDEAL ™ Series
347
Setting up Automatic Header Controls - AGCO IDEAL ™ Series
348
Calibrating the Header - AGCO IDEAL ™ Series
350
Operating the Header - AGCO IDEAL ™ Series
352
Reviewing Header In-Field Settings - AGCO IDEAL ™ Series
353
Case IH 5088/6088/7088 Combines
355
Calibrating the Auto Header Height Control - Case IH 5088/6088/7088
355
Setting the Sensitivity of the Auto Header Height - Case IH 5088/6088/7088
356
Case IH 130 and 140 Series MID-Range Combines
357
Setting up the Header on the Combine Display - Case IH 5130/6130/7130; 5140/6140/7140
357
Checking Voltage Range from Combine Cab - Case IH 5130/6130/7130; 5140/6140/7140
359
Calibrating Auto Header Height Control - Case IH 5130/6130/7130, 5140/6140/7140
362
Setting Preset Cutting Height - Case 5130/6130/7130, 5140/6140/7140
363
Case IH 7010/8010, 120, 230, 240, and 250 Series Combines
366
Checking Voltage Range from the Combine Cab - Case IH 8010
366
Setting Header Controls - Case IH 8010
368
Combines
369
Combines
371
Software
375
Checking Reel Height Sensor Voltages - Case IH Combines
379
Setting Preset Cutting Height - Case IH 7010/8010, 120, 230, 240, and 250 Series Combines
381
Challenger and Massey Ferguson 6 and 7 Series Combines
382
Checking Voltage Range from the Combine Cab - Challenger and Massey Ferguson
382
Calibrating the Auto Header Height Control - Challenger and Massey Ferguson
384
Engaging the Auto Header Height Control - Challenger and Massey Ferguson
384
Adjusting the Header Height - Challenger and Massey Ferguson
387
Adjusting the Header Raise/Lower Rate - Challenger and Massey Ferguson
387
Setting the Sensitivity of the Auto Header Height Control - Challenger and Massey Ferguson
389
CLAAS 500 Series Combines
390
Calibrating the Auto Header Height Control - CLAAS 500 Series
390
Setting Cutting Height - CLAAS 500 Series
392
Setting the Sensitivity of the Auto Header Height Control - CLAAS 500 Series
394
Adjusting Auto Reel Speed - CLAAS 500 Series
396
CLAAS 600 and 700 Series Combines
398
Calibrating the Auto Header Height Control - CLAAS 600 and 700 Series
398
Setting Cutting Height - CLAAS 600 and 700 Series
401
Setting the Sensitivity of the Auto Header Height Control - CLAAS 600 and 700 Series
401
Adjusting Auto Reel Speed - CLAAS 600 and 700 Series
403
Calibrating Reel Height Sensor - CLAAS 600 and 700 Series
404
Adjusting Auto Reel Height - CLAAS 600 and 700 Series
406
CLAAS 8000/7000 Series Combines
407
Setting up the Header - CLAAS 8000/7000 Series
407
Calibrating the Auto Header Height Control - CLAAS 8000/7000 Series
409
Setting Cut and Reel Height Preset - CLAAS 8000/7000 Series
411
Setting the Sensitivity of the Auto Header Height Control - CLAAS 8000/7000 Series
412
Adjusting Auto Reel Speed - CLAAS 8000/7000 Series
413
Calibrating Reel Height Sensor - CLAAS 8000/7000 Series
415
Gleaner R65/R66/R75/R76 and S Series Combines
416
S Series
416
Engaging the Auto Header Height Control - Gleaner R65/R66/R75/R76 and Pre-2016 S Series
418
Calibrating the Auto Header Height Control - Gleaner R65/R66/R75/R76 and Pre-2016 S Series
420
Turning off the Accumulator - Gleaner R65/R66/R75/R76 and Pre-2016 S Series
421
Adjusting the Header Raise/Lower Rate - Gleaner R65/R66/R75/R76 and Pre-2016 S Series
422
Adjusting Ground Pressure - Gleaner R65/R66/R75/R76 and Pre-2016 S Series
422
S Series
423
S Series
424
Gleaner S9 Series Combines
426
Setting up the Header - Gleaner S9 Series
426
Setting Minimum Reel Speed and Calibrating Reel - Gleaner S9 Series
431
Setting up Automatic Header Controls - Gleaner S9 Series
433
Calibrating the Header - Gleaner S9 Series
435
Operating the Header - Gleaner S9 Series
438
Reviewing Header In-Field Settings - Gleaner S9 Series
439
John Deere 60 Series Combines
440
Checking Voltage Range from the Combine Cab - John Deere 60 Series
440
Calibrating the Auto Header Height Control - John Deere 60 Series
443
Turning the Accumulator off - John Deere 60 Series
445
Setting the Sensing Grain Header Height to 50 - John Deere 60 Series
446
Setting the Sensitivity of the Auto Header Height Control - John Deere 60 Series
447
Adjusting the Threshold for the Drop Rate Valve - John Deere 60 Series
448
John Deere 70 Series Combines
448
Checking Voltage Range from the Combine Cab - John Deere 70 Series
448
Calibrating Feeder House Speed - John Deere 70 Series
452
Calibrating the Auto Header Height Control - John Deere 70 Series
452
Setting the Sensitivity of the Auto Header Height Control - John Deere 70 Series
454
Adjusting the Manual Header Raise/Lower Rate - John Deere 70 Series
455
John Deere S and T Series Combines
455
Checking Voltage Range from the Combine Cab - John Deere S and T Series
455
Calibrating the Auto Header Height Control - John Deere S and T Series
459
Setting the Sensitivity of the Auto Header Height Control - John Deere S and T Series
462
Adjusting the Manual Header Raise/Lower Rate - John Deere S and T Series
463
Setting Preset Cutting Height - John Deere S and T Series
464
Calibrating Feeder House Fore-Aft Tilt Range - John Deere S and T Series
466
Checking Reel Height Sensor Voltages - John Deere S and T Series
469
Calibrating Reel Height Sensor - John Deere S and T Series
471
John Deere S7 Series Combines
474
Setting up Header - John Deere S7 Series
474
Checking Voltage Range from the Combine Cab - John Deere S7 Series
477
Calibrating Feeder House - John Deere S7 Series
480
Calibrating Header - John Deere S7 Series
483
New Holland Combines - CR/CX Series - 2014 and Prior
486
Checking Voltage Range from the Combine Cab - New Holland CR/CX Series
486
Setting up Auto Header Height Control - New Holland CR/CX Series
489
Calibrating the Auto Header Height Control - New Holland CR/CX Series
490
Calibrating Maximum Stubble Height - New Holland CR/CX Series
491
Adjusting Header Raise Rate - New Holland CR/CX Series
493
Setting the Header Lower Rate - New Holland CR/CX Series
493
Setting the Sensitivity of the Auto Header Height Control - New Holland CR/CX Series
494
Setting Preset Cutting Height - New Holland CR/CX Series
495
New Holland Combines - CR Series - 2015 and Later
496
Checking Voltage Range from the Combine Cab - New Holland CR Series
496
Setting up Auto Header Height Control - New Holland CR Series
499
Calibrating the Auto Header Height Control - New Holland CR Series
502
Checking Reel Height Sensor Voltages - New Holland CR Series
504
Setting Preset Cutting Height - New Holland CR Series
506
Setting Maximum Work Height - New Holland CR Series
508
Configuring Reel Fore-Aft, Header Tilt, and Header Type - New Holland CR Series
509
Chapter 10: Checking and Adjusting Reel Height Sensor
511
Chapter 11: Running up Header
515
Performing Post Run-Up Adjustments
519
Adjusting Draper Tracking
520
Adjusting Knife
522
Chapter 12: Reference
523
Parts List
523
118162 Clip - Hold-Down
525
18654 Nut - Hex 7/16 NC GR5 ZP
525
118154 Bolt - HH 3/8 NC X 5/8 TFL GR8 ZP
525
118193 Nut - Flange Hex .375 NC
525
120558 Bolt
525
129297 Wearplate - Cutterbar
525
118345 Knife Guard
525
Bag B - Disc Assembly Parts
526
105136 Screw - Machine
526
50186 Nut - Flange Lock SM Face DT 0.500-13UNC GR5
526
105136 Screw - Machine
528
Nut - Flange Lock SM Face DT 0.500-13UNC GR5
528
Torque Specifications
530
Metric Bolt Specifications
530
Metric Bolt Specifications Bolting into Cast Aluminum
532
Flare-Type Hydraulic Fittings
533
O-Ring Boss Hydraulic Fittings - Adjustable
534
O-Ring Boss Hydraulic Fittings - Non-Adjustable
536
O-Ring Face Seal Hydraulic Fittings
537
Tapered Pipe Thread Fittings
538
Lifting Equipment Requirements
539
Conversion Chart
540
Definitions
541
Predelivery Checklist
543
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MacDon D1 Series Unloading And Assembly Instructions (112 pages)
Draper Header for M Series Windrowers
Brand:
MacDon
| Category:
Farm Equipment
| Size: 6.97 MB
Table of Contents
Table of Contents
9
Chapter 1: Safety
11
Signal Words
11
General Safety
12
Welding Precaution
14
Safety Signs
15
Chapter 2: Unloading the Header
17
Unloading Header from Trailer
17
Lowering Header
19
Lowering Single-Reel Header
19
Lowering Double-Reel Header
22
Removing Shipping Supports
26
Chapter 3: Assembling the Header
29
Attaching Reel Lift Cylinders
29
Positioning Transport Lights
37
Attaching Cam Arms
39
Opening Endshields
41
Installing Crop Dividers
42
Closing Endshields
44
Installing Disc Segments of Outboard Reel Endshields
45
Installing Options
46
Chapter 4: Attaching Header to Windrower
47
Connecting Center-Link
49
Mechanical Link
49
Hydraulic Link Without Optional Self-Alignment Kit
51
Hydraulic Link with Optional Self-Alignment Kit
54
Connecting Hydraulics
57
Adding Tire Ballast
61
Chapter 5: Performing Predelivery Checks
63
Checking Tire Pressure - Transport and Stabilizer Wheels
63
Checking Wheel Bolt Torque - Transport and Stabilizer Wheels
64
Checking Knife Drive Box
65
Checking and Adjusting Knife Drive Belt Tension
67
Checking and Tensioning Single and Untimed Double-Knife Drive Belts
67
Checking and Tensioning Timed Double-Knife Drive Belts
68
Tensioning Timed Knife Drive V-Belts
70
Centering the Reel
71
Centering Double Reel
71
Centering Single Reel
73
Checking and Adjusting Draper Tension
74
Checking and Adjusting Draper Seal
76
Checking and Adjusting Skid Shoe Settings
79
Leveling the Header
80
Checking and Adjusting the Float
81
Reel Clearance to Cutterbar
82
Measuring Reel Clearance
82
Adjusting Reel Clearance
84
Checking and Adjusting Endshields
85
Lubricating Header
89
Greasing Procedure
89
Lubrication Points
90
Checking Manuals
91
Chapter 6: Running up the Header
93
Performing Post Run-Up Adjustments
93
Adjusting Knife
93
Chapter 7: Reference
95
Torque Specifications
95
Metric Bolt Specifications
95
Metric Bolt Specifications Bolting into Cast Aluminum
97
O-Ring Boss Hydraulic Fittings - Adjustable
98
O-Ring Boss Hydraulic Fittings - Non-Adjustable
100
O-Ring Face Seal Hydraulic Fittings
101
Tapered Pipe Thread Fittings
102
Lifting Equipment Requirements
104
Conversion Chart
105
Definitions
106
Predelivery Checklist
109
MacDon D1 Series Unloading And Assembly Instructions (112 pages)
Brand:
MacDon
| Category:
Farm Equipment
| Size: 7.02 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Welding Precaution
10
Safety Signs
11
Chapter 2: Unloading Header
13
Unloading Header from Trailer
13
Lowering Header to Field Position
15
Lowering Single-Reel Header
15
Lowering Double-Reel Header
18
Removing Shipping Supports
22
Chapter 3: Assembling Header
25
Attaching Reel-Lift Cylinders
25
Positioning Transport Lights
33
Attaching Cam Arms
35
Installing Crop Dividers
37
Installing Disc Segments of Outboard Reel Endshields
39
Installing Options
40
Chapter 4: Attaching Header to Windrower
41
Connecting Center-Link
43
Mechanical Link
43
Hydraulic Link Without Self-Alignment Kit
45
Hydraulic Link with Self-Alignment Kit
48
Connecting Hydraulics
51
Adding Tire Ballast
55
Chapter 5: Performing Predelivery Checks
57
Checking Tire Pressure - Transport and Stabilizer Wheels
57
Checking Wheel Bolt Torque - Transport and Stabilizer Wheels
58
Checking and Adjusting Endshields
59
Checking Knife Drive Box
63
Checking and Adjusting Knife Drive Belt Tension
64
Checking and Tensioning Single and Untimed Double-Knife Drive Belts
64
Checking and Tensioning Timed Double-Knife Drive Belts
66
Tensioning Timed Knife Drive V-Belts
70
Centering Reel
71
Centering Double Reel
71
Centering Single Reel
72
Checking and Adjusting Draper Tension
74
Checking and Adjusting Draper Seal
76
Checking and Adjusting Skid Shoe Settings
81
Leveling Header
82
Checking and Adjusting Float
83
Reel to Cutterbar Clearance
84
Measuring Reel Clearance
84
Adjusting Reel Clearance
86
Checking Grease Points
89
Checking Manuals
92
Chapter 6: Running up Header
95
Performing Post Run-Up Adjustments
95
Adjusting Knife
95
Chapter 7: Reference
97
Torque Specifications
97
Metric Bolt Specifications
97
Metric Bolt Specifications Bolting into Cast Aluminum
99
O-Ring Boss Hydraulic Fittings - Adjustable
100
O-Ring Boss Hydraulic Fittings - Non-Adjustable
102
O-Ring Face Seal Hydraulic Fittings
102
Tapered Pipe Thread Fittings
104
Header Specifications for Unloading and Assembly
105
Conversion Chart
106
Definitions
107
Predelivery Checklist
109
Advertisement
MacDon D1 Series Unloading And Assembly Instructions (94 pages)
Draper Header for M Series Windrowers
Brand:
MacDon
| Category:
Farm Equipment
| Size: 6.35 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Safety Signs
10
Chapter 2: Unloading
11
Unloading Header from Trailer
11
Lowering Header
13
Lowering Single-Reel Header
13
Lowering Double-Reel Header
15
Removing Shipping Supports
19
Chapter 3: Assembling the Header
23
Attaching Reel Lift Cylinders
23
Attaching Cam Arms
31
Opening Endshields
32
Installing Crop Dividers
33
Closing Endshields
35
Positioning Transport Lights
36
Installing Disc Segments of Outboard Reel Endshields
37
Installing Options
38
Chapter 4: Attaching Header to Windrower
39
Connecting Center-Link
41
Mechanical Link
41
Hydraulic Link Without Self-Alignment Kit
43
Hydraulic Link with Optional Self-Alignment Kit
46
Connecting Hydraulics
48
Adding Tire Ballast
52
Chapter 5: Performing Predelivery Checks
53
Checking Tire Pressure: Transport and Stabilizer Wheels
53
Checking Wheel Bolt Torque
54
Checking Knife Drive Box
55
Checking and Adjusting Knife Drive Belt Tension
57
Checking and Tensioning Non-Timed Knife Drive Belts
57
Checking and Tensioning Timed Knife Drive Belts
58
Tensioning Timed Knife Drive V-Belts
59
Centering the Reel
60
Centering Double Reels
60
Centering Single Reel
61
Adjusting Draper Tension
62
Checking and Adjusting Draper Seal
64
Checking and Adjusting Skid Shoe Settings
65
Leveling the Header
66
Measuring and Adjusting Reel Clearance to Cutterbar
67
Measuring Reel Clearance
67
Adjusting Reel Clearance
69
Checking and Adjusting Endshields
70
Lubricating the Header
74
Greasing Procedure
74
Lubrication Points
75
Checking Manuals
76
Chapter 6: Running up the Header
77
Performing Post Run-Up Adjustments
77
Adjusting Knife
77
Chapter 7: Reference
79
Torque Specifications
79
Metric Bolt Specifications
79
Metric Bolt Specifications Bolting into Cast Aluminum
81
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
82
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
84
O-Ring Face Seal (ORFS) Hydraulic Fittings
85
Tapered Pipe Thread Fittings
86
Lifting Equipment Requirements
87
Conversion Chart
88
Definitions
89
Predelivery Checklist
91
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