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MacDon D135XL Manuals
Manuals and User Guides for MacDon D135XL. We have
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MacDon D135XL manuals available for free PDF download: Operator's Manual, Unloading And Assembly Instructions, Assembly Instructions Manual
MacDon D135XL Operator's Manual (308 pages)
Draper Headers for M1 Series Windrowers
Brand:
MacDon
| Category:
Farm Equipment
| Size: 19.44 MB
Table of Contents
Summary of Changes
7
Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety
15
Safety Alert Symbols
15
Signal Words
16
General Safety
17
Maintenance Safety
19
Hydraulic Safety
20
Welding Precaution
21
Safety Signs
22
Installing Safety Decals
22
Safety Decal Locations
23
Understanding Safety Signs
31
Chapter 2: Product Overview
39
Definitions
39
Component Identification
41
Specifications
42
Dimensions
45
Chapter 3: Operation
47
Owner/Operator Responsibilities
47
Operational Safety
48
Header Safety Props
48
Reel Safety Props
49
Engaging Reel Safety Props
49
Disengaging Reel Safety Props
50
Header Endshields
51
Opening Endshields
51
Closing Endshields
52
Installing Endshields
53
Removing Endshields
53
Checking and Adjusting Endshields
54
Daily Start-Up Check
56
Break-In Period
57
Shutting down the Windrower
58
Cab Controls
59
Header Setup
60
Header Attachments
60
Header Settings
60
Reel Settings
70
Header Operating Variables
72
Cutting Height
72
Cutting off the Ground
72
Cutting on the Ground
75
Header Float
77
Header Angle
77
Adjusting Header Angle
78
Reel Speed
78
Optional Reel Drive Sprockets
79
Ground Speed
79
Draper Speed
80
Knife Speed Information
80
Reel Height
80
Reel Fore-Aft Position
81
Adjusting Reel Fore-Aft Position
81
Reel Tine Pitch
82
Reel Cam Settings
82
Adjusting Reel Cam
84
Crop Dividers
84
Removing Crop Dividers with Latch Option from Header
84
Removing Crop Dividers Without Latch Option from Header
85
Installing Crop Dividers with Latch Option Onto Header
86
Installing Crop Dividers Without Latch Option Onto Header
87
Crop Divider Rods
89
Removing Crop Divider Rods
89
Installing Crop Divider Rods
90
Delivery Opening
91
Manually Adjusting Delivery Opening on Header
91
Adjusting Delivery Opening on Header Using Hydraulic Deck Shift
92
Double Windrowing
93
Shifting Decks Hydraulically
93
Windrow Types
94
Haying Tips
96
Curing
96
Topsoil Moisture
96
Weather and Topography
96
Windrow Characteristics
96
Driving on Windrow
97
Raking and Tedding
97
Using Chemical Drying Agents
97
Levelling the Header
98
Unplugging the Cutterbar
99
Upper Cross Auger
100
Transporting Header
101
Transporting Header on Windrower
101
Towing
101
Attaching Header to Towing Vehicle
102
Towing the Header
102
Converting from Transport to Field Position
103
Removing Tow-Bar
103
Storing Tow-Bar
104
Moving Front (Left) Wheels into Field Position
106
Moving Rear (Right) Wheels into Field Position
108
Converting from Field to Transport Position
110
Moving Front (Left) Wheels into Transport Position
110
Moving Rear (Right) Wheels into Transport Position
112
Attaching Tow-Bar
115
Chapter 4: Header Attachment/Detachment
119
Attaching Header to M1 Series Windrowers
119
Detaching Header from M1 Series Windrowers
123
Chapter 5: Maintenance and Servicing
127
Preparing Machine for Servicing
127
Maintenance Specifications
128
Installing a Roller Chain
128
Installing Sealed Bearing
128
Maintenance Requirements
130
Maintenance Schedule/Record
130
Break-In Inspection
131
Preseason Servicing
132
End-Of-Season Service
132
Checking Hydraulic Hoses and Lines
133
Lubrication
134
Lubricating Header
134
Lubrication Service Intervals
135
Electrical System
141
How It Works
141
Replacing Light Bulbs
142
Checking and Adjusting Reel Height Sensor
143
Cutterbar
146
Replacing Knife Section
146
Spare Knife
147
Removing Knife
148
Removing Knifehead Bearing
148
Installing Knifehead Bearing
149
Installing Knife
150
Knife Guards
151
Adjusting Pointed Knife Guards
151
Replacing Pointed Guards
152
Replacing Stub Knife Guards
153
Knife Hold-Downs
155
Checking and Adjusting Hold-Downs with Pointed Guards
155
Checking and Adjusting Hold-Down at Double-Knife Center Pointed Guard
156
Checking and Adjusting Hold-Down with Stub Guards
157
Knifehead Shield
158
Installing Knifehead Shield
158
Knife Drive System
160
Knife Drive Box
160
Checking Knife Drive Box Mounting Bolts
160
Removing Knife Drive Box
161
Removing Knife Drive Box Pulley
163
Installing Knife Drive Box Pulley
164
Installing Knife Drive Box
165
Changing Oil in Knife Drive Box
171
Knife Drive Belts
171
Untimed Double-Knife Drive Belts - D1XL Only
171
Timed Double-Knife Drive Belts
175
Drapers
189
Removing Drapers
189
Installing Drapers
189
Checking and Adjusting Draper Tension
191
Adjusting Draper Tracking
193
Adjusting Deck Height
195
Replacing Draper Clips (Option)
200
Draper Roller Maintenance
201
Draper Deck Idler Roller
201
Inspecting Draper Roller Bearing
201
Draper Deck Drive Roller
205
Draper Deflectors
209
Removing Narrow Draper Deflectors
209
Installing Narrow Draper Deflectors
210
Reel
212
Reel-To-Cutterbar Clearance
212
Measuring Reel Clearance
212
Adjusting Reel Clearance
214
Reel Frown
216
Adjusting Reel Frown
216
Centering the Reel
217
Centering Double Reel
217
Centering Single Reel
218
Reel Fingers
219
Removing Steel Fingers
219
Installing Steel Fingers
220
Removing Plastic Fingers
220
Installing Plastic Fingers
221
Tine Tube Bushings
222
Removing Bushings from Reels
222
Installing Bushings Onto Reels
228
Reel Endshields
234
Replacing Reel Endshields
234
Replacing Reel Endshields - Right Reel on Double-Reel Header
236
Replacing Reel Endshield Supports
237
Reel Drive
239
Reel Drive Cover
239
Removing Reel Drive Cover
239
Installing Reel Drive Cover
240
Loosening Reel Drive Chain
241
Reel Drive Chain
241
Tightening Reel Drive Chain
242
Reel Drive Sprocket
243
Installing Reel Drive Sprocket
244
Removing Reel Drive Sprocket
244
Double-Reel Drive U-Joint
245
Removing Double-Reel Drive U-Joint
245
Installing Double-Reel U-Joint
247
Installing Reel Drive Motor
248
Reel Drive Motor
248
Removing Reel Drive Motor
248
Replacing Chain Using the Reel Drive Method
249
Replacing Double-Reel Header Drive Chain
249
Replacing Chain Using the Breaking the Chain Method
251
Replacing Single-Reel Header Drive Chain
252
Transport System (Option)
253
Checking Axle Bolt Torque
253
Checking Wheel Bolt Torque
253
Checking Tire Pressure
254
Chapter 6: Options and Attachments
257
Reel
257
Multi-Crop Rapid Reel Conversion Kit
257
Reel Arm Extension Kit - North American-Configured Headers Only
257
Lodged Crop Reel Finger Kit
258
Reel Tine Tube Conversion Kit
258
Reel Endshield Kit
258
Tine Tube Reinforcing Kit
259
Reel Drop Rate Adjuster Kit
259
Cutterbar Kits
260
Cutterbar Wearplate
260
Knife Cutout Cover
260
Rock Retarder
261
Stub Guard Conversion Kit
261
Vertical Knife Mounts
261
Header Kits
263
Divider Quick Latch Kit
263
Stabilizer Wheels
263
Secondary Stabilizer Wheel
264
Stabilizer Wheels and Transport Package
264
Skid Shoe Kits
265
Steel Skid Shoes
265
Crop Delivery Kits
266
Draper Deflector - Wide
266
Draper Clips
266
Upper Cross Auger
267
Rice Divider Rods
267
Double Draper Drive Kit
267
Draper Extension Kit
268
Swath Forming Rods - Center Delivery
268
Swath Rods
268
HC10 Hay Conditioner
269
Hydraulic Deck Shift Package
269
Upper Cross Auger Hydraulic Kit for Double Draper Drive
269
Chapter 7: Unloading and Assembly
271
Chapter 8: Troubleshooting
273
Crop Loss
273
Cutting Action and Knife Components
275
Reel Delivery
278
Header and Drapers
280
Cutting Edible Beans
282
Windrow Formation
285
Chapter 9: Reference
287
Torque Specifications
287
SAE Bolt Torque Specifications
287
Metric Bolt Specifications
289
Metric Bolt Specifications Bolting into Cast Aluminum
291
Flare-Type Hydraulic Fittings
291
O-Ring Boss Hydraulic Fittings - Adjustable
292
O-Ring Boss Hydraulic Fittings - Non-Adjustable
294
O-Ring Face Seal Hydraulic Fittings
295
Tapered Pipe Thread Fittings
296
Conversion Chart
298
Index
299
Recommended Fluids and Lubricants
307
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MacDon D135XL Unloading And Assembly Instructions (124 pages)
Draper Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 8.43 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Welding Precaution
10
Safety Signs
11
Chapter 2: Unloading the Header
13
Unloading Header from Trailer
13
Lowering Header to Field Position
15
Lowering Single-Reel Header
15
Lowering Double-Reel Header
18
Removing Shipping Supports
22
Chapter 3: Adding Ballast
25
Chapter 4: Attaching Header to Windrower
27
Installing the Hydraulic Hose Management System
27
Attaching Draper Header Supports
33
Connecting Center-Link
34
Connecting Hydraulics
39
Chapter 5: Assembling the Header
43
Positioning Transport Lights
43
Attaching Reel Lift Cylinders
46
Installing Disc Segments of Outboard Reel Endshields
55
Attaching Cam Arms
56
Installing Crop Dividers
58
Attaching Reel Height Sensor - D1XL Headers
60
Installing Options
62
Chapter 6: Performing Predelivery Checks
63
Checking Tire Pressure - Transport and Stabilizer Wheels, Option for D1XL Headers
63
Checking Wheel Bolt Torque - Transport and Stabilizer Wheels, Option for D1XL Headers
64
Checking Knife Drive Box
65
Checking and Adjusting Knife Drive Belt Tension
66
Checking and Tensioning Untimed Double-Knife Drive Belts
66
Tensioning Timed Double-Knife Drive Belts
67
Tensioning Timed Knife Drive V-Belts
69
Centering the Reel
70
Centering Double Reel
70
Centering Single Reel
71
Reel Clearance to Cutterbar
73
Measuring Reel Clearance
73
Adjusting Reel Clearance
75
Checking and Adjusting Draper Tension
77
Checking and Adjusting Draper Seal
79
Checking and Adjusting Skid Shoe Settings
82
Leveling the Header
83
Checking and Adjusting Endshields
84
Lubricating Header
88
Greasing Procedure
88
Lubrication Points
89
Checking Manuals
91
Header System Calibration
92
Calibrating the Knife Drive on the Harvest Performance Tracker Display
92
Calibrating Header Position Sensors on the Harvest Performance Tracker Display
95
Chapter 7: Running up the Header
99
Chapter 8: Performing Post Run-Up Adjustments
101
Adjusting Knife
101
Chapter 9: Reference
103
Torque Specifications
103
SAE Bolt Torque Specifications
103
Metric Bolt Specifications
105
Metric Bolt Specifications Bolting into Cast Aluminum
107
Flare-Type Hydraulic Fittings
108
O-Ring Boss Hydraulic Fittings - Adjustable
109
O-Ring Boss Hydraulic Fittings - Non-Adjustable
111
O-Ring Face Seal Hydraulic Fittings
112
Tapered Pipe Thread Fittings
113
Header Specifications for Unloading and Assembly
115
Conversion Chart
117
Definitions
118
Predelivery Checklist
121
MacDon D135XL Unloading And Assembly Instructions (124 pages)
Draper Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 8.64 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Welding Precaution
10
Safety Signs
11
Chapter 2: Unloading Header
13
Unloading Header from Trailer
13
Lowering Header to Field Position
15
Lowering Double-Reel Header
15
Lowering Single-Reel Header
18
Removing Shipping Supports
22
Chapter 3: Adding Ballast
25
Chapter 4: Assembling Header
27
Positioning Transport Lights
27
Attaching Reel-Lift Cylinders
30
Installing Disc Segments of Outboard Reel Endshields
39
Attaching Cam Arms
40
Installing Crop Dividers
42
Attaching Reel Height Sensor - D1XL Series Headers
44
Installing Options
46
Chapter 5: Attaching Header to Windrower
47
Installing Hydraulic Hose Management System
47
Attaching Draper Header Supports
53
Connecting Center-Link
54
Connecting Hydraulics
60
Chapter 6: Performing Predelivery Checks
63
Checking Tire Pressure - Transport and Stabilizer Wheels, Option for D1XL Series Headers
63
Checking Wheel Bolt Torque - Option for D1XL Series Headers
64
Checking Knife Drive Box
65
Checking and Adjusting Knife Drive Belt Tension
66
Checking and Tensioning Untimed Double-Knife Drive Belts
66
Tensioning Timed Double-Knife Drive Belts
67
Tensioning Timed Knife Drive V-Belts
69
Centering Reel
70
Centering Double Reel
70
Centering Single Reel
71
Reel-To-Cutterbar Clearance
73
Measuring Reel Clearance
73
Adjusting Reel Clearance
75
Checking and Adjusting Draper Tension
79
Checking and Adjusting Draper Seal
81
Checking and Adjusting Skid Shoe Settings
86
Leveling Header
87
Checking and Adjusting Endshields
88
Checking Grease Points
92
Checking Manuals
93
Header System Calibration
94
Calibrating Knife Drive on Harvest Performance Tracker Display
94
Calibrating Header Position Sensors on Harvest Performance Tracker Display
97
Chapter 7: Running up Header
101
Chapter 8: Performing Post Run-Up Adjustments
103
Adjusting Knife
103
Chapter 9: Reference
105
Torque Specifications
105
SAE Bolt Torque Specifications
105
Metric Bolt Specifications
107
Metric Bolt Specifications Bolting into Cast Aluminum
109
Flare-Type Hydraulic Fittings
109
O-Ring Boss Hydraulic Fittings - Adjustable
110
O-Ring Boss Hydraulic Fittings - Non-Adjustable
112
O-Ring Face Seal Hydraulic Fittings
113
Tapered Pipe Thread Fittings
114
Lifting Vehicle Specifications
116
Conversion Chart
118
Definitions
119
Predelivery Checklist
121
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MacDon D135XL Assembly Instructions Manual (110 pages)
Draper Header for Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 9.88 MB
Table of Contents
Table of Contents
5
Safety
7
Signal Words
7
General Safety
8
Safety Signs
10
Unloading Header
11
Unloading Header from Trailer
11
Lowering Header
13
Lowering Single-Reel Header
13
Lowering Double-Reel Header
15
Removing Shipping Supports
19
Attaching Header to Windrower
23
Installing the Hydraulic Hose Management Arm
23
Attaching Draper Header Supports
28
Connecting Center-Link
29
Hydraulic Link Without Self-Alignment Kit
29
Hydraulic Link with Optional Self-Alignment Kit
33
Connecting Hydraulics
39
Assembling the Header
43
Attaching Reel Lift Cylinders
43
Installing Disc Segments of Outboard Reel Endshields
51
Attaching Cam Arms
52
Installing Crop Dividers
53
Positioning Transport Lights
55
Installing Options
56
Adding Tire Ballast
57
Performing Predelivery Checks
59
Checking Tire Pressure: Transport and Stabilizer Wheels
59
Checking Wheel Bolt Torque
60
Checking Knife Drive Box
61
Checking and Adjusting Knife Drive Belt Tension
63
Tensioning Non-Timed Knife Drive Belts
63
Tensioning Timed Knife Drive Belts
64
Tensioning Timed Knife Drive V-Belts
66
Centering the Reel
67
Centering Double Reels
67
Centering Single Reels
68
Adjusting Draper Tension
69
Checking and Adjusting Draper Seal
71
Checking and Adjusting Skid Shoe Settings
73
Levelling the Header
74
Measuring and Adjusting Reel Clearance to Cutterbar
75
Measuring Reel Clearance
75
Adjusting Reel Clearance
77
Checking and Adjusting Endshields
78
Lubricating the Header
81
Greasing Procedure
81
Lubrication Points
83
Checking Manuals
85
Running up the Header
87
Performing Post Run-Up Adjustments
89
Adjusting Knife
89
Reference
91
Torque Specifications
91
Metric Bolt Specifications
91
Metric Bolt Specifications Bolting into Cast Aluminum
94
Flare-Type Hydraulic Fittings
94
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
96
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
98
O-Ring Face Seal (ORFS) Hydraulic Fittings
99
Tapered Pipe Thread Fittings
101
Lifting Equipment Requirements
102
Conversion Chart
103
Definitions
104
Predelivery Checklist
107
MacDon D135XL Unloading And Assembly Instructions (108 pages)
Draper Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 6.48 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Safety Signs
10
Chapter 2: Unloading
11
Unloading Header from Trailer
11
Lowering Header
13
Lowering Single-Reel Header
13
Lowering Double-Reel Header
16
Removing Shipping Supports
19
Chapter 3: Attaching Header to Windrower
23
Installing the Hydraulic Hose Management Arm
23
Attaching Draper Header Supports
28
Connecting Center-Link
29
Connecting Hydraulics
34
Chapter 4: Assembling the Header
37
Positioning Transport Lights
37
Attaching Reel Lift Cylinders
39
Installing Disc Segments of Outboard Reel Endshields
47
Attaching Cam Arms
48
Installing Crop Dividers
50
Installing Options
52
Adding Ballast
53
Chapter 5: Performing Predelivery Checks
55
Checking Tire Pressure - Transport and Stabilizer Wheels
55
Checking Wheel Bolt Torque
56
Checking Knife Drive Box
57
Checking and Adjusting Knife Drive Belt Tension
59
Checking and Tensioning
59
Tensioning Timed Knife Drive Belts
60
Tensioning Timed Knife Drive V-Belts
62
Centering the Reel
63
Centering Double Reels
63
Centering Single Reel
64
Adjusting Draper Tension
65
Checking and Adjusting Draper Seal
67
Checking and Adjusting Skid Shoe Settings
69
Leveling the Header
70
Measuring and Adjusting Reel Clearance to Cutterbar
71
Measuring Reel Clearance
71
Adjusting Reel Clearance
73
Checking and Adjusting Endshields
74
Lubricating the Header
78
Greasing Procedure
78
Lubrication Points
79
Checking Manuals
81
Chapter 6: Running up the Header
83
Chapter 7: Performing Post Run-Up Adjustments
85
Adjusting Knife
85
Chapter 8: Reference
87
Torque Specifications
87
SAE Bolt Torque Specifications
87
Metric Bolt Specifications
89
Metric Bolt Specifications Bolting into Cast Aluminum
91
Flare-Type Hydraulic Fittings
92
O-Ring Boss (ORB) Hydraulic Fittings - Adjustable
93
O-Ring Boss (ORB) Hydraulic Fittings - Non-Adjustable
95
O-Ring Face Seal (ORFS) Hydraulic Fittings
96
Tapered Pipe Thread Fittings
98
Lifting Equipment Requirements
99
Conversion Chart
100
Definitions
101
Predelivery Checklist
105
MacDon D135XL Assembly Instructions Manual (108 pages)
Draper Header for Windrowers
Brand:
MacDon
| Category:
Farm Equipment
| Size: 7.81 MB
Table of Contents
Table of Contents
5
List of Revisions
7
Safety
9
Signal Words
9
General Safety
10
Safety Signs
12
Unloading Header
13
Unloading Header from Trailer
13
Lowering Header
15
Lowering Single-Reel Header
15
Lowering Double-Reel Header
17
Removing Shipping Supports
21
Attaching Header to Windrower
25
Installing the Hydraulic Hose Management Arm
25
Attaching Draper Header Supports
29
Connecting Center-Link
30
Connecting Hydraulics
35
Assembling the Header
39
Attaching Reel Lift Cylinders
39
Installing Disc Segments of Outboard Reel Endshields
47
Attaching Cam Arms
48
Installing Crop Dividers
49
Positioning Transport Lights
51
Installing Options
52
Adding Ballast
53
Performing Predelivery Checks
55
Checking Tire Pressure: Transport and Stabilizer Wheels
55
Checking Wheel Bolt Torque
56
Checking Knife Drive Box
57
Checking and Adjusting Knife Drive Belt Tension
59
Tensioning Non-Timed Knife Drive Belts
59
Tensioning Timed Knife Drive Belts
60
Tensioning Timed Knife Drive V-Belts
62
Centering the Reel
63
Centering Double Reels
63
Centering Single Reels
63
Adjusting Draper Tension
65
Checking and Adjusting Draper Seal
67
Checking and Adjusting Skid Shoe Settings
69
Levelling the Header
70
Measuring and Adjusting Reel Clearance to Cutterbar
71
Measuring Reel Clearance
71
Adjusting Reel Clearance
73
Checking and Adjusting Endshields
74
Lubricating the Header
77
Greasing Procedure
77
Lubrication Points
79
Checking Manuals
81
Running up the Header
83
Performing Post Run-Up Adjustments
85
Adjusting Knife
85
Reference
87
Torque Specifications
87
SAE Bolt Torque Specifications
87
Metric Bolt Specifications
89
Metric Bolt Specifications Bolting into Cast Aluminum
92
Flare-Type Hydraulic Fittings
92
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
94
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
96
O-Ring Face Seal (ORFS) Hydraulic Fittings
97
Tapered Pipe Thread Fittings
99
Lifting Equipment Requirements
100
Conversion Chart
101
Definitions
102
Predelivery Checklist
105
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