MacDon D1X Series Manuals

Manuals and User Guides for MacDon D1X Series. We have 6 MacDon D1X Series manuals available for free PDF download: Operator's Manual, Unloading And Assembly Instructions, Assembly Instructions Manual

MacDon D1X Series Operator's Manual (308 pages)

Draper Headers for M1 Series Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 19 MB

Summary of Changes
7
Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety

15
- Safety Alert Symbols
  15
- Signal Words
  16
- General Safety
  17
- Maintenance Safety
  19
- Hydraulic Safety
  20
- Welding Precaution
  21
- Safety Signs
  22
  - Installing Safety Decals
    22
- Safety Decal Locations
  23
- Understanding Safety Signs
  31
Chapter 2: Product Overview

39
- Definitions
  39
- Component Identification
  41
- Specifications
  42
- Dimensions
  45
Chapter 3: Operation

47
- Owner/Operator Responsibilities
  47
- Operational Safety
  48
  - Header Safety Props
    48
  - Reel Safety Props
    49
    
    Engaging Reel Safety Props
    49
    
    Disengaging Reel Safety Props
    50
  - Header Endshields
    51
    
    Opening Endshields
    51
    
    Closing Endshields
    52
    
    Installing Endshields
    53
    
    Removing Endshields
    53
    
    Checking and Adjusting Endshields
    54
  - Daily Start-Up Check
    56
- Break-In Period
  57
- Shutting down the Windrower
  58
- Cab Controls
  59
- Header Setup
  60
  - Header Attachments
    60
  - Header Settings
    60
- Reel Settings
  70
- Header Operating Variables
  72
  - Cutting Height
    72
    
    Cutting off the Ground
    72
    
    Cutting on the Ground
    75
  - Header Float
    77
  - Header Angle
    77
    
    Adjusting Header Angle
    78
  - Reel Speed
    78
    
    Optional Reel Drive Sprockets
    79
  - Ground Speed
    79
  - Draper Speed
    80
  - Knife Speed Information
    80
  - Reel Height
    80
  - Reel Fore-Aft Position
    81
    
    Adjusting Reel Fore-Aft Position
    81
  - Reel Tine Pitch
    82
    
    Reel Cam Settings
    82
    
    Adjusting Reel Cam
    84
  - Crop Dividers
    84
    
    Removing Crop Dividers with Latch Option from Header
    84
    
    Removing Crop Dividers Without Latch Option from Header
    85
    
    Installing Crop Dividers with Latch Option Onto Header
    86
    
    Installing Crop Dividers Without Latch Option Onto Header
    87
  - Crop Divider Rods
    89
    
    Removing Crop Divider Rods
    89
    
    Installing Crop Divider Rods
    90
- Delivery Opening
  91
  - Manually Adjusting Delivery Opening on Header
    91
  - Adjusting Delivery Opening on Header Using Hydraulic Deck Shift
    92
- Double Windrowing
  93
  - Shifting Decks Hydraulically
    93
- Windrow Types
  94
- Haying Tips
  96
  - Curing
    96
  - Topsoil Moisture
    96
  - Weather and Topography
    96
  - Windrow Characteristics
    96
  - Driving on Windrow
    97
  - Raking and Tedding
    97
  - Using Chemical Drying Agents
    97
- Levelling the Header
  98
- Unplugging the Cutterbar
  99
- Upper Cross Auger
  100
- Transporting Header
  101
  - Transporting Header on Windrower
    101
  - Towing
    101
    
    Attaching Header to Towing Vehicle
    102
    
    Towing the Header
    102
    
    Converting from Transport to Field Position
    103
    
    Removing Tow-Bar
    103
    
    Storing Tow-Bar
    104
    
    Moving Front (Left) Wheels into Field Position
    106
    
    Moving Rear (Right) Wheels into Field Position
    108
    
    Converting from Field to Transport Position
    110
    
    Moving Front (Left) Wheels into Transport Position
    110
    
    Moving Rear (Right) Wheels into Transport Position
    112
    
    Attaching Tow-Bar
    115
Chapter 4: Header Attachment/Detachment

119
- Attaching Header to M1 Series Windrowers
  119
- Detaching Header from M1 Series Windrowers
  123
Chapter 5: Maintenance and Servicing

127
- Preparing Machine for Servicing
  127
- Maintenance Specifications
  128
  - Installing a Roller Chain
    128
  - Installing Sealed Bearing
    128
- Maintenance Requirements
  130
  - Maintenance Schedule/Record
    130
  - Break-In Inspection
    131
  - Preseason Servicing
    132
  - End-Of-Season Service
    132
  - Checking Hydraulic Hoses and Lines
    133
  - Lubrication
    134
    
    Lubricating Header
    134
    
    Lubrication Service Intervals
    135
- Electrical System
  141
  - How It Works
    141
  - Replacing Light Bulbs
    142
  - Checking and Adjusting Reel Height Sensor
    143
- Cutterbar
  146
  - Replacing Knife Section
    146
  - Spare Knife
    147
  - Removing Knife
    148
  - Removing Knifehead Bearing
    148
  - Installing Knifehead Bearing
    149
  - Installing Knife
    150
  - Knife Guards
    151
    
    Adjusting Pointed Knife Guards
    151
    
    Replacing Pointed Guards
    152
    
    Replacing Stub Knife Guards
    153
- Knife Hold-Downs
  155
- Knifehead Shield
  158
  - Installing Knifehead Shield
    158
- Knife Drive System
  160
  - Knife Drive Box
    160
    
    Checking Knife Drive Box Mounting Bolts
    160
    
    Removing Knife Drive Box
    161
    
    Removing Knife Drive Box Pulley
    163
    
    Installing Knife Drive Box Pulley
    164
    
    Installing Knife Drive Box
    165
    
    Changing Oil in Knife Drive Box
    171
  - Knife Drive Belts
    171
    
    Untimed Double-Knife Drive Belts - D1XL Only
    171
    
    Timed Double-Knife Drive Belts
    175
- Drapers
  189
  - Removing Drapers
    189
  - Installing Drapers
    189
  - Checking and Adjusting Draper Tension
    191
  - Adjusting Draper Tracking
    193
  - Adjusting Deck Height
    195
  - Replacing Draper Clips (Option)
    200
  - Draper Roller Maintenance
    201
    
    Draper Deck Idler Roller
    201
    
    Inspecting Draper Roller Bearing
    201
    
    Draper Deck Drive Roller
    205
  - Draper Deflectors
    209
    
    Removing Narrow Draper Deflectors
    209
    
    Installing Narrow Draper Deflectors
    210
- Reel
  212
  - Reel-To-Cutterbar Clearance
    212
    
    Measuring Reel Clearance
    212
    
    Adjusting Reel Clearance
    214
  - Reel Frown
    216
    
    Adjusting Reel Frown
    216
  - Centering the Reel
    217
    
    Centering Double Reel
    217
    
    Centering Single Reel
    218
  - Reel Fingers
    219
    
    Removing Steel Fingers
    219
    
    Installing Steel Fingers
    220
    
    Removing Plastic Fingers
    220
    
    Installing Plastic Fingers
    221
  - Tine Tube Bushings
    222
    
    Removing Bushings from Reels
    222
    
    Installing Bushings Onto Reels
    228
  - Reel Endshields
    234
    
    Replacing Reel Endshields
    234
    
    Replacing Reel Endshields - Right Reel on Double-Reel Header
    236
    
    Replacing Reel Endshield Supports
    237
  - Reel Drive
    239
    
    Reel Drive Cover
    239
    
    Removing Reel Drive Cover
    239
    
    Installing Reel Drive Cover
    240
    
    Loosening Reel Drive Chain
    241
    
    Reel Drive Chain
    241
    
    Tightening Reel Drive Chain
    242
    
    Reel Drive Sprocket
    243
    
    Installing Reel Drive Sprocket
    244
    
    Removing Reel Drive Sprocket
    244
    
    Double-Reel Drive U-Joint
    245
    
    Removing Double-Reel Drive U-Joint
    245
    
    Installing Double-Reel U-Joint
    247
    
    Installing Reel Drive Motor
    248
    
    Reel Drive Motor
    248
    
    Removing Reel Drive Motor
    248
    
    Replacing Chain Using the Reel Drive Method
    249
    
    Replacing Double-Reel Header Drive Chain
    249
    
    Replacing Chain Using the Breaking the Chain Method
    251
    
    Replacing Single-Reel Header Drive Chain
    252
  - Transport System (Option)
    253
    
    Checking Axle Bolt Torque
    253
    
    Checking Wheel Bolt Torque
    253
    
    Checking Tire Pressure
    254
Chapter 6: Options and Attachments

257
- Reel
  257
  - Multi-Crop Rapid Reel Conversion Kit
    257
  - Reel Arm Extension Kit - North American-Configured Headers Only
    257
  - Lodged Crop Reel Finger Kit
    258
  - Reel Tine Tube Conversion Kit
    258
  - Reel Endshield Kit
    258
  - Tine Tube Reinforcing Kit
    259
  - Reel Drop Rate Adjuster Kit
    259
- Cutterbar Kits
  260
  - Cutterbar Wearplate
    260
  - Knife Cutout Cover
    260
  - Rock Retarder
    261
  - Stub Guard Conversion Kit
    261
  - Vertical Knife Mounts
    261
- Header Kits
  263
  - Divider Quick Latch Kit
    263
  - Stabilizer Wheels
    263
  - Secondary Stabilizer Wheel
    264
  - Stabilizer Wheels and Transport Package
    264
  - Skid Shoe Kits
    265
  - Steel Skid Shoes
    265
- Crop Delivery Kits
  266
  - Draper Deflector - Wide
    266
  - Draper Clips
    266
  - Upper Cross Auger
    267
  - Rice Divider Rods
    267
  - Double Draper Drive Kit
    267
  - Draper Extension Kit
    268
  - Swath Forming Rods - Center Delivery
    268
  - Swath Rods
    268
  - HC10 Hay Conditioner
    269
  - Hydraulic Deck Shift Package
    269
  - Upper Cross Auger Hydraulic Kit for Double Draper Drive
    269
Chapter 7: Unloading and Assembly

271
Chapter 8: Troubleshooting

273
- Crop Loss
  273
- Cutting Action and Knife Components
  275
- Reel Delivery
  278
- Header and Drapers
  280
- Cutting Edible Beans
  282
- Windrow Formation
  285
Chapter 9: Reference

287
- Torque Specifications
  287
- Conversion Chart
  298
- Index
  299
- Recommended Fluids and Lubricants
  307

MacDon D1X Series Operator's Manual (274 pages)

Draper Header for Self-Propelled Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 37 MB

Table of Contents
7
Safety
13
Safety Alert Symbols
13
Signal Words
14
General Safety
15
Maintenance Safety
17
Hydraulic Safety
18
Safety Signs
19
Installing Safety Decals
19
Safety Decal Locations
20
Understanding Safety Signs
25
Product Overview
31
Definitions
31
Component Identification
34
Specifications
35
Operation
39
Owner/Operator Responsibilities
39
Operational Safety
40
Header Safety Props
41
Reel Safety Props
41
Engaging Reel Safety Props
41
Disengaging Reel Safety Props
42
Endshields
43
Opening Endshields
43
Closing Endshields
44
Removing Endshields
45
Installing Endshields
45
Checking and Adjusting Endshields
46
Daily Start-Up Check
47
Break-In Period
48
Shutting down the Machine
49
Cab Controls
50
Header Setup
51
Header Attachments
51
Header Settings
51
Reel Settings
54
Header Operating Variables
56
Cutting Height
56
Cutting off the Ground
56
Cutting on the Ground
60
Header Float
61
Header Angle
62
Adjusting Header Angle
62
Reel Speed
62
Optional Reel Drive Sprockets
63
Ground Speed
63
Draper Speed
64
Knife Speed
65
Reel Height
65
Reel Fore-Aft Position
66
Adjusting Reel Fore-Aft Position
66
Reel Tine Pitch
67
Reel Cam Settings
67
Adjusting Reel Cam
69
Crop Dividers
69
Removing Crop Dividers with Latch Option from Header
69
Removing Crop Dividers Without Latch Option from Header
70
Installing Crop Dividers with Latch Option Onto Header
71
Installing Crop Dividers Without Latch Option Onto Header
72
Crop Divider Rods
74
Removing Crop Divider Rods
74
Installing Crop Divider Rods
75
Delivery Opening
76
Adjusting Delivery Opening on Header
76
Adjusting Delivery Opening on Header Using Hydraulic Deck Shift
77
Double Windrowing
78
Shifting Decks Hydraulically
78
Windrow Types
79
Haying Tips
81
Curing
81
Topsoil Moisture
81
Weather and Topography
81
Windrow Characteristics
81
Driving on Windrow
82
Raking and Tedding
82
Using Chemical Drying Agents
82
Levelling the Header
83
Unplugging the Cutterbar
84
Upper Cross Auger (UCA)
85
Transporting Header
86
Transporting Header on Windrower
86
Towing
86
Attaching Header to Towing Vehicle
87
Towing the Header
87
Converting from Transport to Field Position
88
Removing Tow-Bar
88
Storing the Tow-Bar
89
Moving Front (Left) Wheels into Field Position
91
Moving Rear (Right) Wheels into Field Position
92
Converting from Field to Transport Position
95
Moving Front (Left) Wheels into Transport Position
95
Moving Rear (Right) Wheels into Transport Position
96
Attaching Tow-Bar
99
Header Attachment/Detachment
103
Attaching Header to M1170/M1240 Self-Propelled Windrower
103
Detaching Header from M1170/M1240 Windrower
106
Maintenance and Servicing
109
Preparing Machine for Servicing
109
Maintenance Specifications
110
Recommended Fluids and Lubricants
110
Installing a Roller Chain
110
Installing a Sealed Bearing
111
Maintenance Requirements
112
Maintenance Schedule/Record
113
Break-In Inspection
114
Preseason Servicing
114
End-Of-Season Service
115
Checking Hydraulic Hoses and Lines
116
Lubrication and Servicing
116
Greasing Procedure
117
Service Intervals
118
Electrical System
124
Replacing Light Bulbs
125
Checking and Adjusting Reel Height Sensor
126
Cutterbar
128
Replacing Knife Section
128
Removing Knife
130
Removing Knifehead Bearing
130
Installing Knifehead Bearing
131
Installing Knife
131
Spare Knife
132
Knife Guards
132
Adjusting Knife Guards
133
Replacing Pointed Guards
133
Replacing Stub Guards
135
Checking Knife Hold-Downs
137
Knifehead Shield
139
Installing Knifehead Shield
140
Knife Drive System
141
Knife Drive Box
141
Checking Mounting Bolts
141
Removing Knife Drive Box
141
Removing Knife Drive Box Pulley
144
Installing Knife Drive Box Pulley
144
Installing Knife Drive Box
145
Changing Oil in Knife Drive Box
150
Knife Drive Belts
151
Non-Timed Knife Drive Belts
151
Timed Double-Knife Drive Belts
154
Side Drapers
167
Removing Drapers
167
Installing Drapers
167
Adjusting Draper Tension
169
Adjusting Draper Tracking
171
Adjusting Deck Height
173
Header Draper Roller Maintenance
175
Inspecting Draper Roller Bearing
175
Draper Deck Idler Roller
175
Draper Deck Drive Roller
178
Draper Deflectors
182
Removing Wide Draper Deflectors
182
Installing Wide Draper Deflectors
183
Removing Narrow Draper Deflectors
185
Installing Narrow Draper Deflectors
186
Reel
187
Reel Clearance to Cutterbar
187
Measuring Reel Clearance
187
Adjusting Reel Clearance
188
Reel Frown
189
Adjusting Reel Frown
189
Centering the Reel
190
Centering Double Reels
191
Centering Single Reels
191
Reel Fingers
191
Removing Steel Fingers
192
Installing Steel Fingers
192
Removing Plastic Fingers
193
Installing Plastic Fingers
193
Tine Tube Bushings
194
Removing Bushings from Five-, Six-, or Nine-Bat Reels
194
Installing Bushings on Five-, Six-, or Nine-Bat Reels
199
Reel Endshields
206
Replacing Reel Endshields
206
Replacing Reel Endshields - Right-Hand Reel on Double-Reel Header
207
Replacing Reel Endshield Supports
208
Reel System
210
Reel Drive Cover
210
Removing Reel Drive Cover
210
Installing Reel Drive Cover
211
Reel Drive Chain Tension
212
Loosening Reel Drive Chain
212
Tightening Reel Drive Chain
213
Reel Drive Sprocket
215
Removing Reel Drive Sprocket
215
Installing Reel Drive Sprocket
215
Double-Reel U-Joint
216
Removing Double-Reel U-Joint
216
Installing Double-Reel U-Joint
217
Reel Drive Motor
218
Removing Reel Drive Motor
218
Installing Reel Drive Motor
219
Replacing Drive Chain on Double Reel
220
Replacing Chain Using the Reel Drive Method
220
Replacing Chain Using Breaking the Chain Method
222
Replacing Drive Chain on Single Reel
223
Transport System (Optional)
224
Checking Wheel Bolt Torque
224
Checking Axle Bolt Torque
225
Checking Tire Pressure
226
Options and Attachments
227
Reel
227
Lodged Crop Reel Finger Kit
227
Reel Endshield Kit
227
Tine Tube Reinforcing Kit
228
Cutterbar
229
Stub Guard Conversion Kit
229
Vertical Knife Mounts
229
Header
230
Divider Latch Kit
230
Stabilizer Wheels
230
Stabilizer/Slow Speed Transport Wheels
231
Crop Delivery
232
Double Draper Drive (DDD) Kit
232
Draper Deflector (Narrow)
232
Draper Deflector (Wide)
232
Draper Extension Kit
233
Swath Rods
233
Upper Cross Auger (UCA)
233
Rice Divider Rods
234
Unloading and Assembly
235
Troubleshooting
237
Crop Loss at Cutterbar
237
Cutting Action and Knife Components
239
Reel Delivery
242
Header and Drapers
244
Cutting Edible Beans
246
Windrow Formation
250
Reference
251
Torque Specifications
251
SAE Bolt Torque Specifications
251
Metric Bolt Specifications
253
Metric Bolt Specifications Bolting into Cast Aluminum
256
Flare-Type Hydraulic Fittings
256
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
258
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
260
O-Ring Face Seal (ORFS) Hydraulic Fittings
261
Tapered Pipe Thread Fittings
263
Conversion Chart
264
Index
265

MacDon D1X Series Unloading And Assembly Instructions (124 pages)

Draper Header

Brand: MacDon | Category: Farm Equipment | Size: 8 MB

MacDon D1X Series Unloading And Assembly Instructions (124 pages)

Draper Header

Brand: MacDon | Category: Farm Equipment | Size: 8 MB

MacDon D1X Series Assembly Instructions Manual (108 pages)

Draper Header for Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 7 MB

Table of Contents
5
List of Revisions
7
Safety
9
Signal Words
9
General Safety
10
Safety Signs
12
Unloading Header
13
Unloading Header from Trailer
13
Lowering Header
15
Lowering Single-Reel Header
15
Lowering Double-Reel Header
17
Removing Shipping Supports
21
Attaching Header to Windrower
25
Installing the Hydraulic Hose Management Arm
25
Attaching Draper Header Supports
29
Connecting Center-Link
30
Connecting Hydraulics
35
Assembling the Header
39
Attaching Reel Lift Cylinders
39
Installing Disc Segments of Outboard Reel Endshields
47
Attaching Cam Arms
48
Installing Crop Dividers
49
Positioning Transport Lights
51
Installing Options
52
Adding Ballast
53
Performing Predelivery Checks
55
Checking Tire Pressure: Transport and Stabilizer Wheels
55
Checking Wheel Bolt Torque
56
Checking Knife Drive Box
57
Checking and Adjusting Knife Drive Belt Tension
59
Tensioning Non-Timed Knife Drive Belts
59
Tensioning Timed Knife Drive Belts
60
Tensioning Timed Knife Drive V-Belts
62
Centering the Reel
63
Centering Double Reels
63
Centering Single Reels
63
Adjusting Draper Tension
65
Checking and Adjusting Draper Seal
67
Checking and Adjusting Skid Shoe Settings
69
Levelling the Header
70
Measuring and Adjusting Reel Clearance to Cutterbar
71
Measuring Reel Clearance
71
Adjusting Reel Clearance
73
Checking and Adjusting Endshields
74
Lubricating the Header
77
Greasing Procedure
77
Lubrication Points
79
Checking Manuals
81
Running up the Header
83
Performing Post Run-Up Adjustments
85
Adjusting Knife
85
Reference
87
Torque Specifications
87
SAE Bolt Torque Specifications
87
Metric Bolt Specifications
89
Metric Bolt Specifications Bolting into Cast Aluminum
92
Flare-Type Hydraulic Fittings
92
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
94
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
96
O-Ring Face Seal (ORFS) Hydraulic Fittings
97
Tapered Pipe Thread Fittings
99
Lifting Equipment Requirements
100
Conversion Chart
101
Definitions
102
Predelivery Checklist
105

MacDon D1X Series Unloading And Assembly Instructions (108 pages)

Draper Header

Brand: MacDon | Category: Farm Equipment | Size: 6 MB

Table of Contents
5
Chapter 1: Safety

7
- Signal Words
  7
- General Safety
  8
- Safety Signs
  10
Chapter 2: Unloading

11
- Unloading Header from Trailer
  11
- Lowering Header
  13
  - Lowering Single-Reel Header
    13
  - Lowering Double-Reel Header
    16
- Removing Shipping Supports
  19
Chapter 3: Attaching Header to Windrower

23
Chapter 4: Assembling the Header

37
- Positioning Transport Lights
  37
- Attaching Reel Lift Cylinders
  39
- Installing Disc Segments of Outboard Reel Endshields
  47
- Attaching Cam Arms
  48
- Installing Crop Dividers
  50
- Installing Options
  52
- Adding Ballast
  53
Chapter 5: Performing Predelivery Checks

55
Chapter 6: Running up the Header

83
Chapter 7: Performing Post Run-Up Adjustments

85
- Adjusting Knife
  85
Chapter 8: Reference

87

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MacDon D1X Series Manuals

MacDon D1X Series Operator's Manual (308 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Product Overview

Chapter 3: Operation

Chapter 4: Header Attachment/Detachment

Chapter 5: Maintenance and Servicing

Chapter 6: Options and Attachments

Chapter 7: Unloading and Assembly

Chapter 8: Troubleshooting

Chapter 9: Reference

MacDon D1X Series Operator's Manual (274 pages)

Table of Contents

MacDon D1X Series Unloading And Assembly Instructions (124 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Unloading the Header

Chapter 3: Adding Ballast

Chapter 4: Attaching Header to Windrower

Chapter 5: Assembling the Header

Chapter 6: Performing Predelivery Checks

Chapter 7: Running up the Header

Chapter 8: Performing Post Run-Up Adjustments

Chapter 9: Reference

MacDon D1X Series Unloading And Assembly Instructions (124 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Unloading Header

Chapter 3: Adding Ballast

Chapter 4: Assembling Header

Chapter 5: Attaching Header to Windrower

Chapter 6: Performing Predelivery Checks

Chapter 7: Running up Header

Chapter 8: Performing Post Run-Up Adjustments

Chapter 9: Reference

MacDon D1X Series Assembly Instructions Manual (108 pages)

Table of Contents

MacDon D1X Series Unloading And Assembly Instructions (108 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Unloading

Chapter 3: Attaching Header to Windrower

Chapter 4: Assembling the Header

Chapter 5: Performing Predelivery Checks

Chapter 6: Running up the Header

Chapter 7: Performing Post Run-Up Adjustments

Chapter 8: Reference

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