Kval 700-C Manuals

Manuals and User Guides for Kval 700-C. We have 4 Kval 700-C manuals available for free PDF download: System Reference Manual, Operation Manual, Operation And Service Manual, Service Manual

Kval 700-C Operation Manual (72 pages)

Frame Assembly Machine

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

Table of Contents
5
Introduction and Safety
9
About the 700-C
10
About this Manual
12
Service Manual
12
Quick Start
12
Safety First
13
Safety Sheet Sign-Off Sheet
13
Safety Terminology of Labels
13
Safety Guidelines
14
Training
14
Protective Gear
14
When the Machine Is Powered and Running
14
Lockout/Tagout Guidelines
15
Follow the P-R-O-P-E-R Lockout Rule of Thumb
15
Lockout/Tagout Procedure
16
Before Lockout/Tagout: Inspect the Mahcines
16
Lockout/Tagout Power
16
Lockout/Tagout Air Supply
17
Start Maintenance
17
Post Maintenance Steps
18
Zero-Energy to Start-Up
19
Inspect
19
Clean up
19
Replace Guards
19
Check Controls
19
Remove Locks
19
Perform Visual Checks
19
Close the Cage Gate
20
Getting Help from Kval
21
Kval Return and Warranty Policy
22
Send the Item
22
Acceptance of Return
22
Refund Turnaround Time
22
Kval Errors
22
Customer Errors
23
Shipper Errors
23
Warranty Replacement Parts
23
Safety Sign-Off Sheet
25
A Note to the Operator
25
Operation of the 700-C
27
Power Operations of the 700-C
27
Before Powering the 700-C
28
Powering-Up the 700-C
28
Machine Status Indicators
28
Powering down the 700-C
29
Before Processing a Door
30
Program the Staple Patterns
30
Mechanical Setup Summary
30
About the Pre-Adjustment Components
30
About Door Width Adjustment
31
About the Collar Bar
31
About the Door Length Adjustment
32
Load the Staple and Nail Guns
33
Process to Load the Staple Gun
33
How to Adjust the to Thick Jambs
34
Step 1: Adjusting the Width
34
Step 2: Spacer Adjustments at the Staple Heads
35
Step 3: Stop Pin Adjustments
36
700-C Hands Free Control Summary
38
Before Processing a Door
40
About Left Hand and Right Hand Doors
40
Using the Main Control Panel
40
Stage the Door
42
How to Frame a Door
43
About the Touch Screen Interface
48
Screen Paths
48
About the Main Screen
48
About the Programming Screen
49
How to Set Staple Location
50
Staple Example
50
About the Diagnostic Screen
51
About the Manual Screen
51
Tour of the 700-C
53
Top View 700-C
54
About the Main Control Panel
55
About the Hands Free Controls
57
About the Staple Gun Heads
58
About the Staple Process
58
How the Staple Gun Movement Works
59
About Firing Staples
60
Through Beam Circuit
60
About the through Beams
60
About the Trigger Bar
61
About the Feed System
62
About the Tandem Cylinders
62
About Tandem Cylinder Stroke Lengths
63
Wheel Assist Cylinder
64
About the Electrical Panel
65
About the High Voltage 700-C
65
About the 24 VDC Electrical Panel
66
About the Machine Status Indicators
68
About the Three Light Indicator
68
About the Light Tower Indicator
68

Kval 700-C Service Manual (64 pages)

Frame Assembly Machine

Brand: Kval | Category: Industrial Equipment | Size: 1 MB

Table of Contents
5
Introduction and Safety
9
About the 700-C
10
About this Manual
12
Service Manual
12
Quick Start
12
Safety First
13
Safety Sheet Sign-Off Sheet
13
Safety Terminology of Labels
13
Safety Guidelines
14
Training
14
Protective Gear
14
When the Machine Is Powered and Running
14
Lockout/Tagout Guidelines
15
Follow the P-R-O-P-E-R Lockout Rule of Thumb
15
Lockout/Tagout Procedure
16
Before Lockout/Tagout: Inspect the Machines
16
Lockout/Tagout Power
16
Lockout/Tagout Air Supply
17
Start Maintenance
17
Post Maintenance Steps
18
Zero-Energy to Start-Up
19
Inspect
19
Clean up
19
Replace Guards
19
Check Controls
19
Remove Locks
19
Perform Visual Checks
19
Close the Cage Gate
20
Getting Help from Kval
21
Kval Return and Warranty Policy
22
Send the Item
22
Acceptance of Return
22
Refund Turnaround Time
22
Kval Errors
22
Customer Errors
23
Shipper Errors
23
Warranty Replacement Parts
23
Safety Sign-Off Sheet
25
A Note to the Operator
25
Maintenance of the 700-C
27
Maintenance Schedule
28
Lubrication Schedule
30
Kval Lubrication Kit
31
About Bearings
32
About Pillow Block Bearing Housings
33
About Flange Bearing Housings
33
About Ball Rail Bearings
34
Machine Lubrication Map
35
Greasing Staple Gun Carriage Bearings
36
Recommended Tools
36
Staple Carriage Greasing Procedure
36
Staple Carriage Grease Point Locations
36
Greasing the Movable Fence Bearings
38
Recommended Tools
38
Movable Fence Greasing Procedure
38
Movable Fence Grease Point Locations
38
Greasing the Rack and Pinion Bearings
40
Recommended Tools
40
Rack and Pinion Greasing Procedure
40
Rack and Pinion Grease Point Locations
40
Description of Air Input System
42
Air Input with Lubrication
42
Adjusting the Air Line Lubricator
42
Priming the Air Line Lubricator
43
Air Line Without Lubricator
43
Troubleshooting the 700-C
45
Get Live Technical Help
46
About a Typical Pneumatic Circuit
47
Typical Pneumatic Assembly
48
About the Coil (Solenoid)
48
About Cylinder Operation
49
How the Pneumatic System Works
50
Important Notice about Adjusting Cylinder Speed
52
Adjusting Cylinder Extend Speed
52
Adjusting Cylinder Retraction Speed
52
Pneumatic Assembly Locations
53
Description of the Light Tower
54
Bottom Light (Control Power)
55
Bottom Light Conditions
55
If the Bottom Light Is off
55
If the Bottom Light Is on
55
Top Light (Machine Status)
56
Top Light Conditions
56
If the Top Light Is off
56
If the Top Light Flashing White
56
If the Machine Status Light Is Red
57
If the Machine Status Light Is Yellow
58
If the Machine Status Light Is Blue
58
If the Machine Top Is Solid Green
58
About the Three Light Panel
59
Control Power Light
59
Start Light
60
About Switches and Sensors
61
Using Sensors to Trouble Shoot
62

Kval 700-C Operation And Service Manual (68 pages)

Frame Assembler With Hand Controls

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

Contacting KVAL
2
Proprietary Notice
2
Table of Contents
5
Introduction
9
Safety First
10
Lockout and Tagout Guidelines
12
Follow the P-R-O-P-E-R Lockout Rule of Thumb
12
Zero-Energy State to Start-Up to Operating State
13
Lockout Tagout Procedure
15
Pre-Steps before Lockout Tagout
15
Lockout Tagout Power
15
Lockout Tagout Air Supply
16
Start Maintenance
16
Post Maintenance Steps
16
Safety Sign-Off Sheet
17
A Note to the Operator
17
Initial Set up
18
Operation
19
Machine Tour
20
About the Electrical Box
21
Quick Start
22
Load the Door into the Machine
22
Getting the Door Ready to Process
23
Summary of Hand Control Presses
24
Firing Staple Guns and Nailer
24
End Process
24
Turning the 700-C on and off
25
Powering up the 700-C
25
Powering down the 700-C
25
Main Control Panel
26
Width Adjust
27
Length Adjust (Option D)
29
About the Touch Screen Interface
30
Screen Paths
30
About the Main Screen
31
About the Programming Screen
31
How to Set Staple Location
32
Staple Example
32
About the Diagnostic Screen
33
About the Manual Screen
33
Maintenance
35
Maintenance Schedule
36
Lubrication Schedule
37
Typical Lucubration Kit
37
Lubrication Requirements
38
Pillow Block Bearing Housings
38
Flange Bearing Housings
39
Ball Rail Bearing
39
Grease Points
41
Theory of Operation
43
Clamps and Rollers (Feed System)
44
Tandem Cylinders
45
Wheel Assist Cylinder
46
Operation
46
Staple Guns
47
Staple Gun Horizontal Positioning
48
Troubleshooting
53
Get Live Technical Help
54
Troubleshooting the Air Cylinders
55
Adjusting Cylinder Extension Speed
56
Adjusting Cylinder Retraction Speed
56
Troubleshooting Electrical Problems
57
If the Power Stops During Normal Operation
57
Troubleshooting with the Status Light Panel
58
Trouble Shooting Table
58
Adjusting Limit Switches
60
Troubleshooting Photo Detectors
61
Getting Help from KVAL
63
KVAL Return and Warranty Policy
65
Send the Item
65
Acceptance of Return
65
Refund Turnaround Time
65
Kval Errors
65
Customer Errors
65
Shipper Errors
66
Warranty Replacement Parts
66

Kval 700-C System Reference Manual (88 pages)

Brand: Kval | Category: Industrial Equipment | Size: 2 MB

Contacting KVAL
3
Table of Contents
5
Introduction
7
CHAPTER 1 Safety First

9
CHAPTER 2 Operation of the 700-C

19
- Machine Tour
  21
- Quick Start
  23
- Turning the 700-C on and off
  27
  - Powering up the 700-C
    27
  - Powering down the 700-C
    27
- Control Panel
  28
  - Main Control Panel
    28
  - Remote Control Panel (Optional)
    29
  - Width Adjust
    30
  - Length Adjust (Option D)
    32
- Touch Screen Interface
  33
- Maintenance
  35
CHAPTER 3 Maintenance Schedule

36
- Lubrication Schedule
  37
  - Lubrication Requirements
    37
  - Grease Points
    39
  - Theory of Operation
    43
CHAPTER 4 I/O for Normal Operation

44
- Clamps and Rollers (Feed System)
  46
  - Tandem Cylinders
    47
  - Wheel Assist Cylinder
    48
  - Operation
    48
- Staple Guns
  49
  - Staple Gun Horizontal Positing
    50
  - Troubleshooting
    55
Chapter 5

56

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