Kval 777 Manuals

Manuals and User Guides for Kval 777. We have 1 Kval 777 manual available for free PDF download: Operation And Service Manual

Kval 777 Operation And Service Manual

Kval 777 Operation And Service Manual (96 pages)

Flat Back Bi-Fold Machine

Brand: Kval | Category: Lathe | Size: 13 MB

Table of Contents

Table of Contents
5
Chapter 1 At a Glance

9
- Overview of the 777
  10
  - Available Options
    10
  - About this Manual
    11
- Vsafety First
  12
  - Safety Sheet Sign-Off Sheet
    12
  - Safety Terminology of Labels
    12
  - Safety Guidelines
    12
- Lockout-Tagout Guidelines
  16
  - Follow the P-R-O-P-E-R Lockout Rule of Thumb
    16
- Lockout Tagout Procedure
  17
  - Pre-Steps before Lockout Tagout
    17
  - Lockout Tagout Power
    17
  - Lockout Tagout Air Supply
    18
  - Start Maintenance
    18
  - Post Maintenance Steps
    18
- Zero-Energy to Start-Up
  19
- Getting Help from KVAL
  21
  - On-Line Help
    21
  - Product Return Procedure
    21
- Safety Sign-Off Sheet
  24
  - A Note to the Operator
    24
Chapter 2 Operation of the 777

26
- Kval 777 Process Summary
  26
- Powering Operations for the 777
  27
- About the Safety Curtain
  30
  - If the Field Is Broken
    30
  - To Resume Normal Operation after an Field Is Broken
    30
- Quick Start
  31
- Set the Width to the Door
  33
- About the Hopper
  34
  - Hopper Process
    34
- Pre Sets Drill Locations
  35
  - Adjusting Drill Height
    36
- Adjust for the Length of a Door
  37
- Tour of the Machine
  41
  - Front View
    41
  - Rear View
    41
- About the 4 Shooters
  42
  - Shooter
    42
- About the Hopper
  43
  - Hopper Process
    43
- Controls
  44
  - Main Control Box
    44
  - Machine Control Box
    45
  - Start Sequence Buttons
    45
- The 777 Main Electrical Panel
  46
- Description of the Six Light Panel
  47
Chapter 3 Maintenance of the 777

50
- Maintenance Schedule
  50
- 300 Cycle Maintenance Steps
  52
  - Clean, Clean, Clean
    52
- 600 Cycle Maintenance Steps
  53
- 3,000 Cycle Maintenance Steps
  55
  - Inspect Feed Belts
    55
  - Inspect Screw Drop Tubes on 4 Shooter
    55
  - Inspect All Photo Eyes
    55
  - Inspect Limit Switches
    56
  - Inspect Screw Receiver Parts
    56
  - Inspect Airlines
    57
  - Refill Lubricators
    57
  - Grease Ball Screw Bearings
    58
  - Clean Bearing Shafts
    58
- 12,000 Cycle Maintenance Steps
  59
- 72,000 Cycle Maintenance Steps
  61
  - Inspect Nuts and Bolts
    61
  - Electrical
    61
  - Wash Filter and Lubricator Bowls
    61
- Tool Changing Schedule
  62
- Lubrication Schedule
  63
  - Typical Lubrication Kit
    63
- Lubrication Requirements
  64
  - Pillow Block Bearing Housings
    64
  - Flange Bearing Housings
    65
  - Ball Rail Bearing
    65
  - Pulley and Idler Shafts
    66
- Sample of Grease Locations for 777
  67
  - Grease Locations on Frame of 777
    67
  - Grease Locations 4-Shooter Bearings
    69
- Description of Air Input System
  70
  - Air Input with Lubrication
    70
  - Air Line Without Lubricator
    71
- Remove and Replace the Screw Driver Bits
  72
Chapter 4 Troubleshooting the 777

74

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