Kubota L5240 Manuals

Manuals and User Guides for Kubota L5240. We have 3 Kubota L5240 manuals available for free PDF download: Workshop Manual, Operator's Manual

Kubota L5240 Workshop Manual

Kubota L5240 Workshop Manual (666 pages)

Brand: Kubota | Category: Tractor | Size: 34.18 MB

Table of Contents

General

22
- Safety Decals
  7
- Specifications
  10
- Table of Contents
  22
- 1 Tractor Identification
  
  23
  - Model Name and Serial Numbers
    23
  - Engine Serial Number
    24
  - Cylinder Number
    25
  - Emission Control Information
    25
- 2 General Precautions
  
  26
- 3 Handling Precautions for Electrical Parts and Wiring
  
  27
  - Wiring
    27
  - Battery
    29
  - Fuse
    29
  - Connector
    29
  - Handling of Circuit Tester
    30
- 4 Lubricants, Fuel and Coolant
  
  31
- 5 Tightening Torques
  
  34
  - General Use Screws, Bolts and Nuts
    34
  - Stud Bolts
    34
  - Plugs
    35
- 6 Maintenance
  
  36
- 7 Check and Maintenance
  
  39
- 8 Special Tools
  
  70
  - Special Tools for Engine
    70
  - Special Tools for Tractor
    80
- 9 Tires
  
  89
  - Tire Pressure
    89
  - Treads Adjustment
    90
    
    Front Wheels
    90
    
    Rear Wheels
    90
  - Tire Liquid Injection
    92
Mechanism

96
- 1 Features
  
  97
- 2 Egr (Exhaust Gas Recirculation) System (if Equipped)
  
  98
  - Egr Valve
    99
  - Egr Cooler
    99
Servicing

100
- 1 Troubleshooting
  
  101
- 2 Servicing Specifications
  
  104
- 3 Tightening Torques
  
  111
- 4 Checking and Adjusting
  
  112
  - Engine Body
    112
  - Lubricating System
    114
  - Cooling System
    115
  - Fuel System
    117
  - Turbocharger (V2403-M-T)
    121
- 5 Preparation
  
  122
- 6 Disassembling and Assembling
  
  136
  - Outer Parts
    136
  - Egr Valve and Egr Cooler (if Equipped)
    137
  - Cylinder Head and Valves
    138
  - Timing Gears, Camshaft and Fuel Camshaft
    142
  - Piston and Connecting Rod
    150
  - Crankshaft
    153
- 7 Servicing
  
  156
  - Cylinder Head and Valves
    156
  - Timing Gears, Camshaft and Fuel Camshaft
    162
  - Piston and Connecting Rod
    167
  - Crankshaft
    169
  - Cylinder
    174
  - Oil Pump
    175
Servicing

179
- 1 Troubleshooting
  
  180
- 2 Servicing Specifications
  
  181
- 3 Tightening Torques
  
  182
- 4 Checking and Adjusting
  
  183
- 5 Preparation
  
  184
  - Coolant and Lubricants
    184
  - Separating Engine and Clutch Housing
    184
    
    Dismounting Cabin from Tractor (Cabin Model)
    184
    
    Engine Separating (ROPS Model)
    184
    
    Engine Separating (Cabin Model)
    185
- 6 Disassembling and Assembling
  
  186
- 7 Servicing
  
  187
Mechanism

190
- 1 Structure
  
  191
  - Glide Shift Transmission (Gst) Model
    192
  - Hydrostatic Transmission (Hst) Model
    193
- 2 Manual Transmission Model
  
  194
  - Shift Linkage Mechanism
    197
    
    Main Gear Shift Lever
    197
    
    Shuttle Lever
    197
    
    Creep Gear Shift Lever
    198
    
    Front Wheel Drive Lever (for Four Wheel Drive Model)
    198
    
    Range Gear Shift Lever
    198
- 3 Glide Shift Transmission (Gst) Model
  
  199
  - Characteristic and System Outline
    199
  - Power Train
    200
  - Electrical Control System
    201
    
    Construction and Function of Components
    201
    
    Electrical Control
    201
  - Hydraulic Control System
    202
    
    Hydraulic Circuit and System Outline
    202
    
    Construction and Function of Components
    204
  - Front Wheel Drive Section
    211
  - Creep Gear Section
    211
  - Shift Linkage Mechanism
    211
- 4 Hydrostatic Transmission (Hst) Model
  
  212
  - Power Train
    212
    
    Structure
    212
    
    Oil Flow
    214
    
    Function of Components
    215
    
    Operation
    216
    
    Front Wheel Drive Section
    229
    
    Range Gear Shift Section
    229
  - Shift Linkage Mechanism
    230
    
    Range Gear Shift Lever
    230
- 5 Pto System
  
  231
  - Structure
    231
  - Pto Clutch
    233
    
    Oil Flow
    233
    
    Shift Linkage
    233
    
    Operation
    234
  - Two Stage Pto (Manual Transmission Model)
    235
    
    Power Train
    235
    
    Shift Linkage
    235
Servicing

236
- Manual Transmission Model
  240
- Gst System
  242
- Hst System
  248
- Pto System
  256
- 2 Servicing Specifications
  
  257
  - All Model
    257
  - Glide Shift Transmission (Gst) Model
    258
  - Hst
    259
  - Pto Clutch
    259
- 3 Tightening Torques
  
  260
- 4 Checking and Adjusting
  
  263
- 5 Preparation
  
  278
  - Coolant and Lubricants
    278
  - Rops Model
    278
    
    Dismounting the Step and Floor Seat
    278
  - Cabin Model
    287
    
    Dismounting Cabin from Tractor
    287
- 6 Disassembling and Assembling
  
  288
  - Manual Transmission Model
    288
    
    Clutch Housing
    288
    
    MID Case
    293
    
    Transmission Case
    298
  - Glide Shift Transmission Model
    306
    
    Clutch Housing
    306
    
    MID Case
    313
    
    Transmission Case
    318
    
    Regulating Valve
    325
    
    GST Valve Assembly
    327
  - Hydrostatic Transmission Model
    333
    
    Clutch Housing
    333
    
    MID Case
    341
    
    Transmission Case
    344
    
    Regulating Valve
    350
- 7 Servicing
  
  352
  - Manual Transmission Model
    352
    
    Bearing, Gear and Shaft
    352
    
    Synchronized Gear
    353
    
    PTO Clutch
    354
Servicing

378
- 2 Servicing Specifications
  
  380
- 4 Checking and Adjusting
  
  382
  - Brake Pedal
    382
- 5 Disassembling and Assembling
  
  383
  - Brake Pedal
    383
  - Brake Case
    385
- 6 Servicing
  
  389
Servicing

394
- 2 Servicing Specifications
  
  396
- 4 Checking and Adjusting
  
  400
- 5 Disassembling and Assembling
  
  402
  - Separating Front Axle Assembly
    402
  - Disassembling Front Axle
    404
- 6 Servicing
  
  411
Mechanism

418
- Structure
  419
- Hydraulic Circuit
  420
- Hydraulic Pump
  421
- Steering Controller
  422
- Steering Cylinder
  424
Servicing

425
- 2 Servicing Specifications
  
  427
- 4 Checking and Adjusting
  
  429
  - Steering Controller
    429
- 5 Disassembling and Assembling
  
  430
  - Steering Controller
    430
  - Steering Cylinder
    431
  - Servicing
    432
  - Steering Linkage
    433
Mechanism

435
- 1 Structure
  
  436
  - Manual Transmission and Glide Shift Transmission
    436
  - Hydrostatic Transmission
    437
- 2 Hydraulic Circuit
  
  438
  - Manual Transmission
    438
  - Glide Shift Transmission (Gst)
    439
- 3 Hydraulic Pump
  
  439
- 4 Three Point Hitch Hydraulic System
  
  442
  - Three Point Hitch Hydraulic Circuit
    442
  - Rear Hydraulic Block
    443
  - Position Control Valve
    444
  - Position Control Linkage
    446
  - Lowering Speed Adjusting Valve
    447
  - Hydraulic Cylinder
    448
  - Position Control Operation
    450
  - Draft Control Operation
    451
  - Mixed Control
    452
- 6 Front Hydraulic Block
  
  453
- 7 Auxiliary Control Valve
  
  454
  - Double Acting Type 1
    454
  - Double Acting Type 2 (Floating with Detent)
    455
  - Single Acting Type
    457
Servicing

459
- 2 Servicing Specifications
  
  461
- 4 Checking and Adjusting
  
  464
  - Hyraulic Pump (for Power Steering)
    464
    
    Pump Test Using Flow-Meter
    464
  - Hydraulic Pump (for Three Point Hitch)
    467
    
    Pump Test Using Flow-Meter
    467
  - Relief Valve
    470
  - Position Control Rod
    472
  - Draft Control Rod (if Equipped)
    473
- 5 Disassembling and Assembling
  
  475
  - Hydraulic Pump
    475
    
    Removing Hydraulic Pump Assembly
    475
    
    Disassembling Hydraulic Pump
    477
  - Three Point Hitch Hydraulic Block Assembly
    478
    
    Separating Hydraulic Block Assembly
    478
    
    Disassembling Hydraulic Assembly
    479
  - Position Control Valve
    480
    
    Separating Control Valve
    480
  - Lift Arm Support and Hydraulic Cylinder
    481
    
    Separating Hydraulic Cylinder
    481
    
    Disassembling Hydraulic Cylinder
    482
    
    Separating Lift Arm Support
    482
    
    Disassembling Lift Arm Shaft
    483
  - Safety Valve
    484
- 6 Servicing
  
  485
  - Lift Arm
    485
  - Hydraulic Cylinder
    486
  - Hydraulic Pump
    487
Mechanism

489
- 1 Wiring Diagram
  
  490
  - Rops Type
    490
    
    Manual Transmission Model
    490
    
    HST Model
    491
  - Cabin Type
    492
    
    Main Harness for HST Model
    493
    
    Main Harness for GST Model
    494
    
    Cabin Harness for All Model
    495
  - Color of Wiring
    496
- 2 Electronic Control Panel
  
  497
  - System Outline and Electrical Circuit
    497
    
    System Outline
    497
    
    Control Items
    498
  - Construction and Function of Components
    499
  - Basic Control System
    510
    
    Attention Display (at Engine Starting)
    511
    
    Service Interval Alert
    514
    
    Warning Display or Warning Information
    514
    
    Lamp Control
    516
  - Assistant Control System
    517
    
    Fail-Safe Function
    517
    
    Self-Diagnosis Function
    517
    
    Testing, Setting and Adjusting Function
    519
    
    Glow Control
    520
- 3 Engine Starting System and Stopping System
  
  521
  - Manual Transmission Model
    521
  - Gst Model
    522
  - Hst Model
    523
  - Related Switches
    524
  - Engine Starting Conditions
    526
Servicing

527
Servicing

611
- 2 Servicing Specifications
  
  616
- 3 Tightening Torques
  
  617
- 4 Precautions at Repairing Refrigerant Cycle
  
  618
  - Handling of Service Tools
    620
    
    Manifold Gauge Set
    620
    
    Refrigerant Charging Hose
    621
    
    Can Tap Valve
    622
    
    Electric Gas Leak Tester
    622
    
    Vacuum Pump Adaptor
    622
    
    R134A Refrigerant Recovery and Recycling Machine
    623
    
    T-Joint
    623
- 5 Checking and Charging Refrigerant Cycle
  
  624
  - Checking with Manifold Gauge
    624
  - Discharging, Evacuating and Charging
    628
    
    Discharging the Refrigerant
    628
    
    Evacuating the System
    629
    
    Charging the Refrigerant
    630
    
    Checking Charge Refrigerant Amount
    632
- 6 Checking, Disassembling and Servicing
  
  633
  - Checking and Adjusting
    633
    
    Compressor
    633
    
    Control Panel (Blower Switch, A/C Switch, Mode Control Dial and Temperature Control Dial)
    634
    
    Blower Resistor
    636
    
    Blower Motor
    637
    
    Temperature Motor
    637
    
    Air Conditioner Relay and Blower Relay
    638
    
    Mode Motor
    638
    
    Pressure Switch
    639
    
    Front Wiper Switch
    640
    
    Front Wiper Motor
    641
    
    Rear Windshield Wiper (if Equipped)
    641
  - Disassembling and Assembling
    643
    
    Separating Cabin from Tractor
    643
    
    Removing Compressor Assembly
    653
    
    Removing Air Conditioner Unit
    655
    
    Removing Air Conditioner Pipes
    658
    
    Removing Heater Hoses
    660
    
    Cabin Windshields
    662
    
    Wiper Motor
    665
  - Servicing
    665

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Kubota L5240 Operator's Manual

Kubota L5240 Operator's Manual (157 pages)

Brand: Kubota | Category: Tractor | Size: 6.18 MB

Table of Contents

Table of Contents

7
- Safe Operation
  23
- Servicing of Tractor
  
  23
- Specifications
  
  25
  - SPECIFICATION TABLE [HST Type]
    25
    
    SPECIFICATION TABLE [Manual Transmission Type]
    25
  - SPECIFICATION TABLE [GST Type]
    27
  - SPECIFICATION TABLE [Manual Transmission Type]
    29
  - Traveling Speeds
    31
    
    HST Type
    31
    
    GST Type
    32
    
    Manual Transmission Type
    33
- Implement Limitations
  
  34
- Instrument Panel and Controls
  
  36
- Pre-Operation Check
  
  40
  - Daily Check
    40
- Operating the Engine
  
  41
  - Starting the Engine
    41
    
    Check Easy Checker(TM) Lamps
    45
    
    Intellipanel(Tm) Message
    45
  - Cold Weather Starting
    46
    
    Block Heater (if Equipped)
    46
  - Stopping the Engine
    47
  - Warming up
    47
    
    Warm-Up Transmission Oil in the Low Temperature Range
    47
  - Jump Starting
    48
- Operating the Tractor
  
  49
  - Operating New Tractor
    49
    
    Do Not Operate the Tractor at Full Speed for the First 50 Hours
    49
    
    Changing Lubricating Oil for New Tractors
    49
  - OPERATING FOLDABLE ROPS (if Equipped)
    49
    
    To Fold the ROPS
    49
    
    To Raise the ROPS to Upright Position
    50
    
    Adjustment of Foldable ROPS
    51
  - Starting
    51
    
    Operator's Seat
    51
    
    Glove Box
    52
    
    Seat Belt
    52
    
    Tilt Steering Adjustment
    52
    
    Light Switch
    53
    
    Turn Signal / Hazard Light Switch
    53
    
    Tractor Lights
    54
    
    Brake Pedals (Right and Left)
    55
    
    Clutch Pedal
    56
    
    HST Response Control Dial
    58
    
    H-DS (Hydro Dual Speed) Lever
    58
    
    HST Mode Select Switch
    59
    
    Range Gear Shift Lever (L-M-H)
    60
    
    Front Wheel Drive Lever
    61
    
    Hand Throttle Lever
    61
    
    Parking Brake Lever
    61
    
    Speed Control Pedal
    62
    
    Cruise Control Lever
    62
    
    ATA (Auto Throttle Advance) Lever
    63
    
    Shuttle Shift Lever
    64
    
    Main Gear Shift Lever
    65
    
    Creep Gear Shift Lever (if Equipped)
    66
    
    Front Wheel Drive Lever
    67
    
    Hand Throttle Lever
    67
    
    Foot Throttle
    67
    
    Parking Brake Lever
    68
    
    Main Gear Shift Lever
    69
    
    Range Gear Shift Lever (Hi-Lo)
    69
    
    Synchro-Shuttle Shift Lever
    69
    
    Creep Gear Shift Lever (if Equipped)
    70
    
    Front Wheel Drive Lever
    71
    
    Hand Throttle Lever
    71
    
    Foot Throttle
    71
    
    Parking Brake Lever
    71
  - Stopping
    72
  - Intellipanel (Tm)
    72
    
    Changing Display Mode
    72
  - Check During Driving
    74
    
    Intellipanel(Tm) Message
    74
    
    Immediately Stop the Engine if
    74
    
    Easy Checker(TM)
    74
    
    Fuel Gauge
    75
    
    Coolant Temperature Gauge
    75
    
    Tachometer
    75
  - Parking
    76
  - Operating Techniques
    77
    
    Differential Lock
    77
    
    Operating the Tractor on a Road
    77
    
    Operating on Slopes and Rough Terrain
    78
    
    Directions for Use of Power Steering
    78
- Pto
  
  79
  - Pto Operation
    79
    
    PTO Clutch Control Lever
    79
    
    MID-PTO (if Equipped)
    80
    
    Stationary PTO
    81
    
    Intellipanel (TM) Message
    81
    
    PTO Shaft Cover and Shaft Cap
    82
- Three-Point Hitch & Drawbar
  
  83
  - 3-Point Hitch
    84
    
    Category 1 & 2
    84
    
    Category 1
    84
    
    Selecting the Top Link Mounting Holes
    84
    
    Drawbar
    84
    
    Lifting Rod (Right)
    85
    
    Top Link
    85
    
    Telescopic Stabilizers
    85
    
    Telescopic Lower Links
    85
  - Drawbar
    86
    
    Adjusting Drawbar Length
    86
    
    Swing Drawbar
    86
- Hydraulic Unit
  
  87
- Tires, Wheels and Ballast
  
  93
  - Tires
    93
    
    Inflation Pressure
    93
    
    Dual Tires
    93
  - Wheel Adjustment
    94
    
    Front Wheels (with Two Wheel Drive)
    94
    
    Front Wheels (with Four Wheel Drive)
    95
    
    Rear Wheels
    97
  - Ballast
    98
    
    Front Ballast
    98
    
    Rear Ballast
    99
    
    Liquid Ballast in Rear Tires
    99
- Maintenance
  
  100
  - Service Intervals
    100
  - Lubricants
    102
- Periodic Service
  
  104
  - How to Open the Hood
    104
    
    Hood
    104
    
    Side Cover
    104
    
    Front Cover
    105
    
    Floor Sheet
    105
  - Daily Check
    105
    
    Walk Around Inspection
    105
    
    Checking and Refueling
    105
    
    Checking Engine Oil Level
    106
    
    Checking Transmission Fluid Level
    107
    
    Checking Coolant Level
    107
    
    Cleaning Grill, Radiator Screen and Oil Cooler
    108
    
    Checking Dust Indicator
    108
    
    Checking Brake Pedals and Clutch Pedal
    108
    
    Checking Gauges, Meter and Easy Checker(TM)
    108
    
    Checking Head Light, Hazard Light Etc
    108
    
    Checking Seat Belt and ROPS
    109
  - Every 50 Hours
    109
    
    Lubricating Grease Fittings
    109
    
    Oiling
    110
    
    Checking Engine Start System
    110
    
    Checking Wheel Bolt Torque
    111
  - Every 100 Hours
    112
    
    Cleaning Air Cleaner Primary Element
    112
    
    Cleaning Fuel Filter
    112
    
    Adjusting Fan Belt Tension
    113
    
    Checking Fuel Line
    113
    
    Adjusting Clutch Pedal
    114
    
    Adjusting Brake Pedal
    114
    
    Checking Battery Condition
    115
  - Every 200 Hours
    116
    
    Replacing Engine Oil Filter
    116
    
    Changing Engine Oil
    117
    
    Replacing Transmission Oil Filter [HST Type]
    118
    
    Checking Radiator Hose and Clamp
    119
    
    Checking HST Oil Line [HST Type] / Checking Power Steering Line
    119
    
    Checking Intake Air Line
    120
    
    Adjusting Toe-In
    120
  - Every 400 Hours
    121
    
    Changing Transmission Fluid / Replacing Hydraulic Oil Filter
    121
    
    Replacing Fuel Filter Element
    122
    
    Changing Front Axle Case Oil
    122
    
    Lubricating Grease Fitting [2WD]
    122
  - Every 600 Hours
    123
    
    Adjusting Front Axle Pivot
    123
  - Every 800 Hours
    123
    
    Adjusting Engine Valve Clearance
    123
  - Every 1500 Hours
    123
    
    Checking Fuel Injection Nozzle Injection Pressure
    123
  - Every 3000 Hours
    123
    
    Checking Turbocharger
    123
    
    Checking Injection Pump
    123
  - Every 1 Year
    123
  - Every 2 Years
    124
    
    Flushing Cooling System and Changing Coolant
    124
    
    Anti-Freeze
    125
    
    Replacing Radiator Hose (Water Pipes)
    125
    
    Replacing Power Steering Hose
    125
    
    Replacing HST Oil Line [HST Type]
    125
    
    Replacing Fuel Hose
    125
    
    Replacing Intake Air Line
    125
    
    Replacing Lift Cylinder Hose
    125
  - Service as Required
    126
    
    Bleeding Fuel System
    126
    
    Draining Clutch Housing Water
    126
    
    Replacing Fuse
    127
    
    Replacing Light Bulb
    128
    
    Replacing Head Lamp
    128
- Storage
  
  129
  - Tractor Storage
    129
  - Removing the Tractor from Storage
    129
- Troubleshooting
  
  130
- Options
  
  136
Table of Contents

140
- Specifications
  
  142
  - SPECIFICATION TABLE [HST Type]
    142
  - Traveling Speeds
    146
- Operating the Tractor
  
  147
  - Starting
    147
    
    Turn Signal / Hazard Light Switch
    147
    
    Horn Button
    147
    
    Tractor Lights
    148
- Tires, Wheels and Ballast
  
  149
  - Tires
    149
    
    Inflation Pressure
    149
    
    Dual Tires
    149
  - Wheel Adjustment
    149
    
    Front Wheels (with 4 Wheel Drive)
    150
    
    Rear Wheels
    151
- Periodic Service
  
  152
  - Service as Required
    152
    
    Replacing Fuse
    152
    
    Replacing Light Bulb
    153
- Appendices
  
  154
  - Index
    154

Kubota L5240 Operator's Manual

Kubota L5240 Operator's Manual (147 pages)

Brand: Kubota | Category: Tractor | Size: 2.51 MB

Table of Contents

Table of Contents
5
Safe Operation
21
Servicing of Tractor

21
Specifications

23
- SPECIFICATION TABLE [HST Type]
  23
- SPECIFICATION TABLE [GST Type]
  25
- SPECIFICATION TABLE [Manual Transmission Type]
  27
- Traveling Speeds
  29
  - HST Type
    29
  - GST Type
    30
  - Manual Transmission Type
    31
Implement Limitations

32
Instrument Panel and Controls

34
Pre-Operation Check

39
- Daily Check
  39
Operating the Engine

40
- Starting the Engine
  40
  - Check Easy Checker(TM) Lamps
    43
  - Intellipanel(Tm) Message
    44
- Cold Weather Starting
  45
- Stopping the Engine
  45
- Warming up
  46
  - Warm-Up Transmission Oil in the Low Temperature Range
    46
- Jump Starting
  46
Operating the Tractor

48
- Operating New Tractor
  48
  - Do Not Operate the Tractor at Full Speed for the First 50 Hours
    48
  - Changing Lubricating Oil for New Tractors
    48
- Boarding and Leaving the Tractor
  48
- OPERATING FOLDABLE ROPS (if Equipped)
  48
- Starting
  51
  - Operator's Seat
    51
  - Seat Belt
    54
  - Tilt Steering Adjustment
    54
  - Head Light Switch
    54
  - Turn Signal / Hazard Light Switch
    55
  - Horn Button
    55
  - Tractor Lights
    55
  - Beacon Light Switch
    56
  - Brake Pedals (Right and Left)
    56
  - Clutch Pedal
    57
  - HST Response Control Dial
    59
  - H-DS (Hydro Dual Speed) Lever
    59
  - HST Mode Select Switch
    60
  - Range Gear Shift Lever (L-M-H)
    61
  - Front Wheel Drive Lever
    62
  - Hand Throttle Lever
    62
  - Parking Brake Lever
    62
  - Speed Control Pedal
    63
  - Cruise Control Lever
    63
  - ATA (Auto Throttle Advance) Lever
    64
  - Shuttle Shift Lever
    65
  - Main Gear Shift Lever
    66
  - Creep Gear Shift Lever
    67
  - Front Wheel Drive Lever
    68
  - Hand Throttle Lever
    68
  - Foot Throttle
    68
  - Parking Brake Lever
    69
  - Main Gear Shift Lever
    70
  - Range Gear Shift Lever (Hi-Lo)
    70
  - Synchro-Shuttle Shift Lever
    70
  - Creep Gear Shift Lever
    71
  - Front Wheel Drive Lever
    72
  - Hand Throttle Lever
    72
  - Foot Throttle
    72
  - Parking Brake Lever
    72
- Stopping
  73
- Intellipanel (Tm)
  73
  - Changing Display Mode
    73
- Check During Driving
  75
  - Intellipanel(Tm) Message
    75
  - Immediately Stop the Engine if
    75
  - Easy Checker(TM)
    75
  - Fuel Gauge
    76
  - Coolant Temperature Gauge
    76
  - Tachometer
    76
- Parking
  77
- Operating Techniques
  77
Pto

80
- Pto Operation
  80
  - PTO Gear Shift Lever
    80
  - PTO Clutch Control Lever
    80
  - Stationary PTO
    81
  - Intellipanel (TM) Message
    82
  - PTO Shaft Cover and Shaft Cap
    82
Three-Point Hitch & Drawbar

83
- 3-Point Hitch
  84
  - Category 1 & 2
    84
  - Selecting the Top Link Mounting Holes
    84
  - Drawbar
    84
  - Lifting Rod (Right)
    85
  - Top Link
    85
  - Telescopic Lower Links
    85
  - Check Chains
    85
  - Quick Hitch (Hook Type)
    86
- Drawbar
  88
- Front Hitch
  88
- High-Hitch
  88
Hydraulic Unit

90
Tires, Wheels and Ballast

96
- Tires
  96
  - Inflation Pressure
    96
  - Dual Tires
    96
- Wheel Adjustment
  96
  - Front Wheels (with Four Wheel Drive)
    97
  - Rear Wheels
    98
- Ballast
  99
  - Front Ballast
    99
  - Rear Ballast
    100
  - Liquid Ballast in Rear Tires
    100
  - Maximum Masses
    101
Maintenance

102
- Service Intervals
  102
- Lubricants
  104
Periodic Service

106
- How to Open the Hood
  106
  - Hood
    106
  - Side Cover
    106
  - Front Cover
    107
  - Floor Sheet
    107
- Daily Check
  107
  - Walk Around Inspection
    107
  - Checking and Refueling
    107
  - Checking Engine Oil Level
    108
  - Checking Transmission Fluid Level
    109
  - Checking Coolant Level
    109
  - Cleaning Grill, Radiator Screen and Oil Cooler
    110
  - Checking Dust Indicator
    110
  - Checking Brake Pedals and Clutch Pedal
    110
  - Checking Gauges, Meter and Easy Checker(TM)
    110
  - Checking Head Light, Hazard Light Etc
    110
  - Checking Seat Belt and ROPS
    111
  - Checking Movable Parts
    111
- Every 50 Hours
  111
  - Lubricating Grease Fittings
    111
  - Oiling
    112
  - Checking Engine Start System
    112
  - Checking Wheel Bolt Torque
    113
- Every 100 Hours
  114
  - Cleaning Air Cleaner Primary Element
    114
  - Cleaning Fuel Filter
    114
  - Adjusting Fan Belt Tension
    115
  - Checking Fuel Line
    115
  - Adjusting Clutch Pedal
    116
  - Adjusting Brake Pedal
    116
  - Checking Battery Condition
    117
  - Adjusting Parking Brake Lever
    118
- Every 200 Hours
  119
  - Replacing Engine Oil Filter
    119
  - Changing Engine Oil
    119
  - Replacing Transmission Oil Filter [HST Type]
    120
  - Checking Radiator Hose and Clamp
    121
  - Checking HST Oil Line
    122
  - Checking Intake Air Line
    122
  - Checking Power Steering Line
    123
  - Adjusting Toe-In
    123
- Every 400 Hours
  124
- Every 600 Hours
  126
  - Adjusting Front Axle Pivot
    126
- Every 800 Hours
  126
  - Adjusting Engine Valve Clearance
    126
- Every 1500 Hours
  126
  - Checking Fuel Injection Nozzle Injection Pressure
    126
- Every 3000 Hours
  126
  - Checking Turbocharger
    126
  - Checking Injection Pump
    126
- Every 1 Year
  126
- Every 2 Years
  127
  - Flushing Cooling System and Changing Coolant
    127
  - Antifreeze
    128
  - Replacing Radiator Hose (Water Pipes)
    129
  - Replacing Power Steering Hose
    129
  - Replacing HST Oil Line [HST Type]
    129
  - Replacing Fuel Hose
    129
  - Replacing Intake Air Line
    129
  - Replacing Lift Cylinder Hose
    129
  - Replacing Parking Brake Cable
    129
- Service as Required
  129
  - Bleeding Fuel System
    129
  - Draining Clutch Housing Water
    130
  - Replacing Fuse
    130
  - Replacing Light Bulb
    132
Storage

133
- Tractor Storage
  133
- Removing the Tractor from Storage
  133
Troubleshooting

134
Options

140
Appendices

141
- Maximum Masses
  141
  - Maximum Permissible Load of the Tire
    141
  - Trailer Load Capacity
    145
- Index
  146

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