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DDL-8000A
JUKI DDL-8000A Manuals
Manuals and User Guides for JUKI DDL-8000A. We have
2
JUKI DDL-8000A manuals available for free PDF download: Engineer's Manual, Instruction Manual
JUKI DDL-8000A Engineer's Manual (173 pages)
Direct-drive, High-speed, Automatic Thread Trimmer
Brand:
JUKI
| Category:
Trimmer
| Size: 6 MB
Table of Contents
Table of Contents
11
Specifications
14
Name of each Component
16
Standard Adjustment
18
Feed Dog Height and Gradient
18
Adjusting the Needle and the Hook
20
Setting of Feed Timing
22
Standaed Adjustment
22
Feed Trace and Phase Adjustment
24
Adjustment of Inner Hook Presser Position
26
Bobbin Insertion
28
Bobbin Case with Idling Prevention Spring
28
Adjustment of Inner Hook Presser Position
30
Lubrication
32
Method of Lubrication
32
Method of Lubrication to the Oil Tank
34
Method of Oil Drainage from the Oil Tank
34
Cleaning of the Oil Filter
36
Adjusting the Amount of Oil in the Hook
38
Hook Oil Adjustment Procedures
38
Essentials for Hook Oil Adjustments
38
Replacement of the Hook Shaft Oil Wick
38
Adjustment of the Origin of a Presser Lifter Motor
40
Adjustment of the Amount of Feeding
44
Adjustment of Foeward Feed Stitch Length
44
Reverse Feed Stitch Length Check (Manual)
44
Reverse Feed Stitch Length Check (Electrically-Operated)
44
Adjustment of Normal/Reverse Stitching
46
Adjustment of Feed 0
46
Adjustment of Ffeed Dial Section
48
Installation of the Reverse Feed Arm and the Reverse Feed Solenoid
50
Adjusting the Needle Thread Presser Device
52
Needle Thread Presser Device
52
Adjusting the Remaining Length of Needle Thread
54
Length of Needle Thread Remaining at the Needle
54
Response to Problems Occurring at the Beginning of Sewing
56
Adjusting the Thread Trimming Unit
58
Adjustment of the Thread Trimming Cam Position
58
Adjustment of the Thread Trimming Link Stopper Screw
58
Thread Trimming Cam Timing
60
Adjusting the Knife Unit
64
Adjustment of Thread Trimming Speed
64
Adjustment of Rise of the Second Thread Tension Disc
66
Adjustment of the Driver Part Stopper
68
Replacement of the Knife Unit
70
Installed of Thread Tspreading Plate
72
Installed Length of the Thread Trimmer Connector Bar (Asm.)
74
Installation Position of the Thread Trimming Shaft
74
Adjustment of External Parts
76
How to Remove the Control Box
76
Clearance of the Hand Wheel
78
Adjustment of the Bobbin Winder Unit
80
Replacement of the Main Motor
82
Replacement of the Timing Belt
82
Lubrication Mechanism Configuration and Adjustments
84
Configuration
84
Procedure of Ataaching and Detaching
86
How to Remove a Panel
88
Adjustment of Thrust Values of an Upper Shaft
92
Operation Panel
94
Function of Panel Key
94
Function Setting
96
Head Selection (Memory Switch No. P70)
97
Adjusting the Main Shaft Stop Position(Memory Switch No. P72)
97
Passworf Lock (Memory Switch No. 14)
98
Monitor Function
99
List Key Input Functions at Power-On
101
Function Setting List
102
Further Information Aboout Memory Switch
108
List of Error Code
116
Electrical Component and the Like
118
Control Box
118
Panel
119
Maintenance
120
Oil Quantity Check
120
Cleaning
120
Application of Appropriate Grease
122
Grease-Up Warning and Grease-Up Error
122
Needle Bar Lower Bushing and Presser Bar Bushing
122
Feed Bar Mechanism
124
Face Plate Mechanism
126
Inside a Gear Box
128
Thread Take-Up Lever Mechanism
130
Initialize
132
Memory Switch Data Reset
132
Optional
133
Option List
133
Optional Part Number
133
Optional Mounting
135
Ultrashort Remain Kit
135
Condensation Sewing Device
140
Dry Hook
146
Cautions When a Dry Hook Is Used
146
Replacement of the Dry Hook
146
Screws for Attachment and Positions of External Parts
147
Troubles and Corrective Measures
148
Mechanical Components
148
Sewing Performance
162
Block Diagram
171
Drawing of Table
172
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JUKI DDL-8000A Instruction Manual (68 pages)
Brand:
JUKI
| Category:
Sewing Machine
| Size: 16 MB
Table of Contents
Table of Contents
2
1 Specifications
4
Specifications of the Sewing Machine Head
4
Specifications of the Control Box
4
2 Set up
5
Drawing of Table
5
Cautions When Setting up the Sewing Machine
6
How to Carry the Sewing Machine
6
Caution When Placing the Sewing Machine
6
Installation
6
Installing the Pedal Sensor
7
Connecting the Connector
8
Installing the Power Switch (for CE)
9
Installing the Reactor Box
10
How to Install the Power Plug
11
Installing the Thread Stand
12
Attaching the Connecting Rod
12
Adjustment of the Pedal
13
Installing the Connecting Rod
13
Adjusting the Pedal Angle
13
Pedal Operation
13
Power Switch
14
Lubrication
15
3 Preparation before Sewing
16
Attaching the Needle
16
Removing/Fitting the Bobbin Case
16
Winding the Bobbin Thread
17
Threading the Machine Head
18
Thread Tension
18
Adjusting the Needle Thread Tension
18
Adjusting the Bobbin Thread Tension
18
Presser Foot Pressure
19
Adjusting the Stitch Length
19
Changing the Sewing Speed
20
LED Hand Light
21
Reverse Feed Stitching
21
Adjusting the Amount of Oil (Oil Splashes) in the Hook
22
Adjusting the Amount of Oil in the Hook
22
How to Confirm the Amount of Oil (Oil Splashes)
23
Sample Showing the Appropriate Amount of Oil
23
Adjusting the Thread Take-Up Spring and the Thread Take-Up Stroke
24
4 For the Operator
25
How to Set the Machine Head and to Initialize Data (the Factory-Set State at the Time of Shipment)
25
Operation Panel
26
Audio Guidance
28
Setting the Clock
29
Operating Procedure of the Sewing Pattern
30
Reverse Feed Stitching Pattern
30
Overlapped Stitching Pattern
31
Polygonal-Shape Stitching Pattern
32
Function Setting
34
Setting the Function Keys (F1 and F2)
35
Production Support Function
36
How to Set the Production Support Parameters
36
List of Production Support Parameters
37
How to Display the Operation Rate of the Sewing Machine
38
How to Display the Number of Pieces Produced
39
Function Setting List
40
Detailed Explanation of Selection of Functions
45
How to Use the Bobbin Counter
51
Initialization of Function Setting Data
52
Password Lock
53
About the USB
54
5 Adjustment of the Machine Head (Application)
55
Needle-To-Hook Relationship
55
Adjusting the Needle Thread Presser Device
56
Adjusting the Thread Trimmer
59
For Checking of the Thread Trimming Cam Timing
59
Adjustment of the Thread Trimming Cam Timing
59
Checking of the Knife Unit
60
Adjustment of the Knife Unit
61
Adjusting the Main Shaft Stop Position
62
Grease Shortage Warning
63
Grease Shortage Error
63
How to Reset the Grease Shortage Error
64
Disposal of Batteries
65
6 Care
66
Cleaning
66
Applying Grease
67
Applying Grease to the Needle Bar Lower Bushing
67
7 List of Error Codes
68
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