jcb JS210 Service Manual
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Also See for JS210:
- Service manual (51 pages) ,
- Operator's manual (31 pages) ,
- Operator's manual (31 pages)
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SERVICE MANUAL
EXCAVATOR
JS210, JS230
EN - 9813/8000 - ISSUE 1 - 10/2016
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 6-10-27 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
03 - Attachments, Couplings and Load
Handling
06 - Body and Framework
09 - Operator Station
12
-
Heating,
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales
Ventilating
and
Air-
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Summary of Contents for jcb JS210
- Page 1 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. SERVICE MANUAL Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand.
- Page 2 01 - Machine Contents Page No. Acronyms Glossary ............................ 01-2 01-03 Safety 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
- Page 3 Acronyms Glossary Auxiliary Relief Valve FEAD Front End Accessory Drive Main Relief Valve Parts Identification List Personal Protective Equipment 9813/8000-1 2016-10-18...
- Page 4 01 - Machine 03 - Safety 03 - Safety Contents Page No. 01-03-03 Safety - Yours and Others ....................01-3 01-03-06 Safety Warnings ....................... 01-4 01-03-09 General Safety ......................... 01-5 01-03-12 Maintenance Safety ......................01-6 01-03-18 Operating Safety ......................01-8 01-03-21 Worksite Safety ......................
-
Page 5: Safety
They inform you of potential hazards and how to avoid them. If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. -
Page 6: Safety Warnings
01 - Machine 03 - Safety 06 - Safety Warnings 06 - Safety Warnings Introduction In this manual and on the machine, there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. The signal word 'DANGER' indicates a hazardous situation which, if not avoided, will result in death or serious injury. -
Page 7: General Safety
Keep long hair restrained. Remove altered in any way which could affect or invalidate its rings, watches and personal jewellery. compliance. For advice consult your JCB dealer. Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs. -
Page 8: Steel Track
27 - Driveline 36 - Track 03 - Steel Track 03 - Steel Track Adjust Notice: Always make sure that the track tension Adjust ............27-12 measurement is not less than specified or severe Remove and Install ........27-13 strain to the track will result. Store and Recommission ...... -
Page 9: Remove And Install
27 - Driveline 36 - Track 03 - Steel Track Remove and Install Figure 382. WARNING When opening the check valve always stand to one side and loosen a little at a time until grease starts to come out. If you over-loosen too much grease could spurt out or the valve cover fly out and cause serious injury. - Page 10 27 - Driveline 36 - Track 03 - Steel Track Figure 385. 6.2. Using suitable equipment pull the track clear of the machine. Install 1. Position the lower frame on the track. 2. Move the track link. Figure 388. 4.2. Position a suitable hydraulic press so that its ram aligns with the master pin.
- Page 11 27 - Driveline 36 - Track 03 - Steel Track Store and Recommission Figure 390. During storage, or non continuous work periods in wet environmental conditions, the track link joints can seize. Figure 392. 6. Position a suitable hydraulic press so that its ram aligns with the guide pin.
- Page 12 27 - Driveline 36 - Track 03 - Steel Track 3. Avoid allowing the machine to stand for long periods in a wet environment (such as in wet soil or water). 4. Do a regular check of the track tension to avoid excessive joint wear (excessive track tension affects joint internal wear).
-
Page 13: Check (Condition)
27 - Driveline 36 - Track 04 - Shoe Plate 04 - Shoe Plate Check (Condition) Check (Condition) .......... 27-17 If a track shoe plate is used when it is loose, it Remove and Install ........27-18 may fail. Immediately tighten the track plate bolts whenever they are found to be loose. - Page 14 27 - Driveline 36 - Track 04 - Shoe Plate Remove and Install Remove 1. Start the engine and move the machine forwards or backward to get access to the applicable set of track shoe plate bolts. Stop the engine. 2.
- Page 15 Figure 397. 1.1. Install the bolts and washers, using sealant on the bolt threads. Consumable: JCB Threadseal 1.2. Tighten the bolts in a diagonal sequence to the specified torque. Refer to Table 177. 3. Lift the side of the undercarriage high enough to permit drive sprocket removal.
- Page 16 27 - Driveline 36 - Track 12 - Gearbox Sprocket Figure 400. A Bolt 2. Remove the wooden blocks. Connect the track link. 3. Apply grease through the check valve to adjust the track tension. Refer to: Driveline > Track > Steel Track (Page 27-12).
- Page 17 27 - Driveline 36 - Track 18 - Idler Wheel 18 - Idler Wheel Remove and Install WARNING When opening the check valve always Remove and Install ........27-21 stand to one side and loosen a little at a time until Disassemble and Assemble ......
- Page 18 27 - Driveline 36 - Track 18 - Idler Wheel Figure 404. Figure 407. 3. Position the idler wheel in the undercarriage 4. Remove the bolts and remove the idler wheel using a bar. from the recoil unit. Figure 408. Figure 405.
-
Page 19: Disassemble And Assemble
27 - Driveline 36 - Track 18 - Idler Wheel Disassemble and Assemble Figure 412. Disassemble 1. Clean the idler wheel with a suitable solvent. Remove the plug from the hub and drain the oil. Figure 410. C Hub D Shaft F O-ring 4. - Page 20 27 - Driveline 36 - Track 18 - Idler Wheel Figure 414. 2. Check components wear. Polish scratches and roughness using an oil stone. Apply a coat of engine oil to all parts. 3. Carefully drive new bushes into the idler wheel, using a suitable dolly.
- Page 21 27 - Driveline 36 - Track 18 - Idler Wheel Figure 417. Figure 419. C Hub D Shaft F O-ring G Idler wheel 7. Apply grease to a new O-ring and install it on the shaft. 7.1. Clean the metallic face of the floating seal C Hub and coat it with engine oil.
- Page 22 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...
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