User Manuals: ITR Hurricane Zephyr HW Hydronic Heater

Manuals and User Guides for ITR Hurricane Zephyr HW Hydronic Heater. We have 1 ITR Hurricane Zephyr HW Hydronic Heater manual available for free PDF download: Installation And Operating Manual

ITR Hurricane Zephyr HW Installation And Operating Manual (89 pages)

Hydronic Heating System for Yachts

Brand: ITR | Category: Heating System | Size: 7 MB

Table of Contents
3
Section 1, Overview
7
Figure 1-1 Hurricane® Zephyr™ HW Heating System
7
Unpacking the Heating System
8
Protect Your Warranty
8
Heater Features
9
Critical Factors
11
Equipment, Tools, and Skills
11
Testing and Inspection
12
Figure 2-2 Heater Mounting Bracket Configuration
18
What NOT to Do
18
Procedure
18
Figure 2-3 Touchscreen Operating Panel Mounting
19
Remote Operating Touch Screen Panel Mounting Procedure
19
Section 3, Installing the Exhaust System
21
Before You Begin
21
What NOT to Do
23
Procedure
23
Section 4, Installing the Fuel System
25
Before You Begin
25
What NOT to Do
26
Procedure
27
Section 5, Installing Fan Heaters
29
Before You Begin
29
Fan System Operation
30
What NOT to Do
31
Mounting Locations
32
Procedure
32
Figure 5-3 Installing a Relay for Additional Fan Amperage
33
Section 6, Wiring the Electrical System
35
Before You Begin
35
Hurricane® Zephyr™ 12 VDC
35
Hurricane® Zephyr™ 120/240 VAC (Optional)
36
- Procedure
  37
Electrical Components
37
Figure 6-1 Sample Wiring Diagram for Electrical Elements
37
What NOT to DO
40
Procedure
40
Figure 6-2 Wiring for a Fan Speed Switch
42
Section 7, Plumbing and Filling the System
44
Before You Begin
44
Heat Transfer Fluid/Plumbing Installation Procedure
45
What NOT to Do
47
Potable Water Plumbing Installation
48
Figure 7-4 Potable Hot Water System Plumbing
49
Engine Waste-Heat and Engine Pre-Heat Plumbing
49
Figure 7-5 Engine Heat / Pre-Heat System Plumbing
50
Figure 7-6 Filling/Purging Hurricane Zephyr Heating System
51
Before You Begin
52
Domestic Hot Water System
52
- Figure 8-1 Single Loop System, Three Fans, Optional Summer Loop
  53
- Procedure
  54
Engine Waste Heat Function
53
Engine Pre-Heat Function
54
- Procedure
  55
Section 9, Operating the Hurricane Zepyhr Heating System
56
Features of the Hurricane Zephyr Heating System
56
Starting the Heater
58
Signs of Normal Operation
58
Main Control Board Operation
59
Stopping the Heater (Seasonal)
59
Using the Electric Heating Elements
60
Activating the Domestic Hot Water
60
Figure 9-1 Mixing Valve Location
61
Domestic Water Temperature Adjustment
61
Stopping the Heater (Maintenance)
62
Resetting a Fault
62
Electrical Noise
62
Maintenance
64
Protecting the Heating System
65
Burner on
66
Section 10, Troubleshooting
66
Overview
66
Power on
66
Service Switch off
67
Remote Switch off
67
Heater Cycling
67
Thermostats off
68
Voltage Low of High
68
Overheat
69
Fuse Blown
69
Fuel Pump/Solenoid
70
Ignitor
70
Combustion Fan
71
Water Pump
71
Flame out
71
Compressor
73
Bypass Mode
73
Water Pump on
74
Flame Sensor Module
74
Test Points
74
Reduced Output
75
Smokey,Smelly Exhaust
75
A Silent Killer
76
Section 11, Maintenance
78
The First few Weeks
78
Nozzle
79
Fuel Lines and Filter
79
Combustion Chamber
79
Checking Hoses and Tubes
79
Electrical System
80
Recommended Spare Parts
80
Figure 11-1 Maintenance Schedule
81
Protecting Hydronic Heating Systems
81
General Warranty
84
Limited Warranty
84
Owner's Responsibility
85
Not Covered under Warranty
85
Customer Service Calls
86
Returns
86

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User Manuals: ITR Hurricane Zephyr HW Hydronic Heater

ITR Hurricane Zephyr HW Installation And Operating Manual (89 pages)

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